brake Hyundai Matrix 2003 Owner's Guide
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2003, Model line: Matrix, Model: Hyundai Matrix 2003Pages: 312, PDF Size: 4.1 MB
Page 115 of 312

WHAT TO DO IN AN EMERGENCY
3-4 D060A01A-AAT CHANGING A FLAT TIRE The procedure described on the following pages can be used to rotate tires as well as to change a flat tire. When preparing to change a flat tire, check to be sure the gear selector lever is in "P" (automatic transaxle) or reverse gear (manual transaxle) and that the parking brake is set, then:
D060A01FC
2. When the car is stopped, turn on your emer-
gency hazard flashers, set the parking brake and put the transaxle in "P" (automatic) or reverse (manual transaxle).
3. Have all passengers get out of the car. Be
sure they all get out on the side of the car that is away from traffic.
4. Change the tire following the instructions pro- vided on the following pages.
D040B01A-AAT Handling the Spare Tire
HFC4014
Remove the installation bolt to remove the spare tire. To replace the spare tire in its storage compartment, tighten the bolt firmly with your fingers until there is no more play in the spare tire.
D050A01A-AAT IF YOU HAVE A FLAT TIRE If a tire goes flat while you are driving:
1. Take your foot off the accelerator pedal and let the car slow down while driving straight ahead. Do not apply the brakes immediately or attempt to pull off the road as this may cause a loss of control. When the car has slowed to such a speed that it is safe to do so, brake carefully and pull off the road. Drive off the road as far as possible and park on firm, level ground. If you are on a divided highway, do not park in the median area between the two traffic lanes.
D040B01FC-GAT FULL SIZE SPARE TIRE (If Installed) The following instructions for the FULL SIZE spare tire should be observed: Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodically checked and maintained at the spec- ified pressure while the tire is stored.
Inflation Pressure
Tire Size
Full Size 210 kPa (30 psi)
Spare Tire Pressure
Page 119 of 312

WHAT TO DO IN AN EMERGENCY
3-8 D080A02A-GAT IF YOUR CAR MUST BE TOWED CAUTION: Your car can be damaged if towed incorrect- ly! If your car has to be towed, it should be done by your Hyundai dealer or a commercial tow truck service. This will help assure that your car is not damaged in towing. Also, professionals are gen- erally aware of local laws governing towing. In any case, rather than risk damage to your car, it is suggested that you show this information to the tow truck operator. Be sure that a safety chain system is used and that all local laws are ob- served.
D080B01A-AAT Towing a Car with a Manual Transaxle
o If the car is being towed with the rear wheels
on the ground, be sure the parking brake is released.
o If the car is being towed with the front wheels on the ground, be sure that the transaxle is in neutral. Also, be sure that the ignition key is in the "ACC" position. This is necessary to prevent damage to the steering lock mecha- nism, which is not designed to hold the front wheels straight while the car is being towed.
o If any of the loaded wheels or suspension
components are damaged, a towing dolly must be used.
o OK FOR AUTOMATIC OR MANUALTRANSAXLE EQUIPPED VEHICLE D080A01FC o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE WITH NO DAMAGE D080B01FC
D060J01FC-GAT After Changing Wheels If you have a tire gauge, remove the valve cap and check the air pressure. If the pressure is lower than recommended, drive slowly to the nearest service station and inflate to the correct pressure. If it is too high, adjust it until it is correct. Always reinstall the valve cap after checking or adjusting tire pressure. If the cap is not replaced, air may leak from the tire. If you lose a valve cap, buy another and install it as soon as possible. After you have changed wheels, always secure the flat tire in its place in the luggage room and return the jack and tools to their proper storage locations.
D060B01FC
Page 120 of 312

WHAT TO DO IN AN EMERGENCY 3-9
D080C02A-GAT Towing a Car with an Automatic Transaxle CAUTION: A car with an automatic transaxle should never be towed from the rear with the front wheels on the ground. This can cause seri- ous damage to the transaxle. If the car must be towed from the rear, a towing dolly must be used under the front wheels. If the car is being towed with the rear wheels on the ground, be sure the parking brake is re- leased.
o NOT OK FOR AUTOMATIC TRANSAXLE
EQUIPPED VEHICLE
o OK FOR MANUAL TRANSAXLE
D080C01FC D080D02A-AAT Emergency Towing For emergency towing when no commercial tow vehicle is available, attach a tow cable, chain or strap to one of the tie-down hooks under the front of your car. Do not attempt to tow your vehicle in this manner on any unpaved surface. This could result in serious damage to your car. Nor should towing be attempted if the wheels, drive train, axles, steering or brakes are dam- aged. Before towing, be sure the transaxle is in neutral and the key is in "ACC" (with the engine off) or in the "ON" position (with the engine running). A driver must be in the towed car to steer it and operate the brakes.
D080D01FC
NOTE: Before towing, check the level of the transaxle fluid. If it is below the "HOT" range on the dipstick, add fluid. If you cannot add fluid, a towing dolly must be used.
o OK FOR AUTOMATIC OR MANUAL
TRANSAXLE EQUIPPED VEHICLE D080C02FC
Page 121 of 312

WHAT TO DO IN AN EMERGENCY
3-10
D120A01A-GAT IF YOU LOSE YOUR KEYSIf you lose your keys, many Hyundai dealers can make you a new key if you have your key number. If you lock the keys inside your car and you cannot obtain a new key, many Hyundai dealers can use special tools to open the door for you. Information about the key of immobilizer system (if installed) will be found on page 1-3.
CAUTION:If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be sure that the transaxle is in neutral. Do not tow at speeds greater than 50 km/h
(30 mph) and for more than 25 km (15 miles). Be sure the steering is unlocked by placing the key in the "ACC" position. A driver must be in the towed vehicle to operate the steer- ing and brakes.
Page 124 of 312

CORROSION PREVENTION AND APPEARANCE CARE 4-3
the surface after washing to remove the solution. Never allow the solution to dry on the painted surfaces.
E030D01A-AAT When to Wax Again You should polish and wax the car again when water no longer beads on a clean surface but spreads out over a larger area. E030E01A-AAT Maintaining Bumpers Special precautions must be observed to pre- serve the appearance of the bumpers on your Hyundai. They are:
o Be careful not to spill battery electrolyte or
hydraulic brake fluid on the bumpers. If you do, wash it off immediately with clear water.
o Be gentle when cleaning the bumper sur- faces. They are made of soft plastic and the surface can be damaged if mistreated. Do not use abrasive cleaners. Use warm water and mild soap or car-washing solution.
o Do not expose the bumpers to high tem-
peratures. For example, if you have your car repainted, do not leave the bumpers on the car if the car is going to be placed in a high- temperature paint booth.
E040A01A-AAT CLEANING THE INTERIOR To Clean the Vinyl Upholstery To clean the vinyl upholstery, first remove loose dirt and dust with a vacuum cleaner. Then apply a solution of mild soap or detergent and water using a clean sponge or soft cloth. Allow this to stay on the surface to loosen the dirt, then wipe with a clean damp sponge or cloth. If all the dirt stains are not removed, repeat this procedure until the upholstery is clean. Do not use gasoline, solvent, paint thinner or other strong cleaners.
E030B01A-AAT Spot Cleaning Don’t use gasoline, strong solvents or corrosive cleaning agents. These can damage the finish of the car. To remove road tar, use turpentine on a clean, soft cloth or commercially available bug and tar remover. Be gentle. To remove dead insects or tree sap, use warm water and mild soap or car-washing solution. Soak the spot and rub gently. If the paint has lost its luster, use a commercial car-cleaning polish. E030C01A-AAT Polishing and WaxingAlways wash and dry the car before polishing or waxing or using a combination cleaner and wax. Use a good quality commercial product and follow the manufacturer’s directions on the con- tainer. Polish and wax the bright trim pieces as well as the paint. E040B01A-AAT To Clean the Leather Upholstery (If Installed) In the normal course of use, leather upholstered surfaces will, like any material, pick-up dust and dirt. This dust and dirt must be cleaned off or it may work into the surface of the leather, causing damage. Fine leather needs care, and should be cleaned when necessary. Washing leather thoroughly with soap and water will keep your leather lus- trous, beautiful and ensure you have many years of wear. Take a piece of cheese cloth and using any mild soap and lukewarm water, work up a good lather. Thoroughly wash the leather. Wipe clean with a slightly damp cloth and dry with soft cloth. Do this as often as the leather becomes soiled. During tanning operations, sufficient oils are in- corporated through processing that none need be applied during the life of the leather. Oil applied to the finished surface will in no way help the leather and may do more harm than good. Varnishes and furniture polishes should never be used under any conditions.
Page 126 of 312

VEHICLE MAINTENANCE REQUIREMENTS 5-1
F010C01A-GAT Specified Scheduled ProceduresThese are the procedures such as inspections, adjustments and replacements that are listed in the maintenance charts starting on page 5-2. These procedures must be performed at the intervals shown in the maintenance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they be performed by the factory-trained or distribu- tor-trained technicians at your Hyundai dealer, these procedures may be performed at any qualified service facility. It is suggested that genuine Hyundai service parts be used for any required repairs or re- placements. Other parts of equivalent quality such as engine oil, engine coolant, manual or auto transaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company orits distributor may be used without affecting your warranty coverage but you should always be sure these are equivalent to the quality of the original Hyundai parts. Your Service Passport provides further information about your warran- ty coverage.
5. VEHICLE MAINTE-
NANCE REQUIRE- MENTS F010E01A-AAT Do-It-Yourself Maintenance If you are mechanically inclined, own a few tools that are required and want to take the time to do so, you can inspect and service a number of items. For more information about doing it your- self, see Section 6.
F010D01A-AAT General ChecksThese are the regular checks you should per- form when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page 6-4.
F010A01A-GAT MAINTENANCE INTERVALS Service Requirements To assure that you receive the greatest number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must be performed. Although careful design and en- gineering have reduced these to a minimum, those that are required are of the utmost impor- tance.It is your responsibility to have these mainte- nance procedures performed to comply with the terms of the warranties covering your new Hyundai. The Service Passport supplied with your new vehicle provides further information about these warranties. F010B01A-AAT Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas: o Specified scheduled procedures o General checks o Do-it-yourself maintenance F010F01A-AAT A Few Tips
o Whenever you have your Hyundai serviced,
keep copies of the service records in your glovebox. This will help assure you can document the required procedures being performed to keep your warranties in effect. This is especially important when service is not performed by an authorized Hyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy of this publication may be purchased at your Hyundai dealer's parts department.
F020A03S-GAT SCHEDULED MAINTENANCE REQUIREMENTS Inspection should be performed any time a malfunction is experienced or suspected. Re- ceipts for all emission control system services should be retained to demonstrate compliance with conditions of the emissions system war- ranty.For severe usage maintenance requirements, see page 5-5 of this section.
5
Page 129 of 312

VEHICLE MAINTENANCE REQUIREMENTS
5- 4
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R" (2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
F030C04E-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLER SUSPENSION MOUNTING BOLTSSTEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSES DRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANT AIR FILTER (IN FRONT OF BLOWER UNIT)
120
96
I
R I I I III I III I II
105
84
I I I I I I III I I
90 72
7560
6048
I
R I
R I III I III I II
I I I I I I III I I
I
R I I I III I III I II
45 36
3024
I I I I I I III I I
I
R I I I II I III I III
15 12
I I I I I I II I I I
KILOMETERS X 1000 MONTHS
NO. DESCRIPTION
1 2 3 4 5 6 78 9
10 11 12 1314 15
European Community Only Except European Community
See Note (2)
See Note (1)
GASOLINE ENGINE DIESEL ENGINE
Page 130 of 312

VEHICLE MAINTENANCE REQUIREMENTS 5-5
ENGINE OIL AND FILTER AIR CLEANER FILTERSPARK PLUGSTIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR RACK, LINKAGE& BOOTS/LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSAXLE OILAUTOMATIC TRANSAXLEFLUID AIR FILTER (IN FRONT OF BLOWER UNIT)
European Community Only Except European Community EVERY 7,500 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMMORE FREQUENTLY
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
F040A03E-GAT
MAINTENANCE
OPERATION
F - More than 50% driving in heavy city traffic during hot weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving as a patrol car, taxi, or other commercial use or vehicle towing
J - Driving over 170 km/h
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas
MAINTENANCE ITEM
R R R RII I I
R R R A, B, C, F, H C, E B, H D, E, F, GC, D, G, HC, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, EMAINTENANCE INTERVALS
DRIVING
CONDITION
Page 132 of 312

VEHICLE MAINTENANCE REQUIREMENTS 5-7
F070D01A-AAT
o Manual Transaxle Oil Inspect the manual transaxle oil according to the maintenance schedule.
NOTE: If the oil level is low, check for possible leaks before adding oil. Do not overfill. F070E03A-AAT
o Automatic Transaxle Fluid
The fluid level should be in the "HOT" range of the dipstick, after the engine and transaxle are at normal operating temperature. Check the automatic transaxle fluid level with the engine running and the transaxle in neutral, with the parking brake properly applied. Use DIAMOND ATF SP- III or SK ATF SP- III when adding or
changing fluid. F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediate- ly.
F060H01A-AAT o Air Cleaner FilterA Genuine Hyundai air cleaner filter is recom- mended when the filter is replaced. F060J01A-AAT o Spark PlugsMake sure to install new spark plugs of the correct heat range. F070C01A-AAT o Engine CoolantThe coolant should be changed at the intervals specified in the maintenance sched- ule.
F070B01A-GAT o Cooling SystemCheck the cooling system part, such as radia-
tor, coolant reservoir, hoses and connections for leakage and damage. Replace any dam- aged parts.
F060N02E-GAT
o Valve ClearanceInspect excessive valve noise and/or engine vibration and adjust if necessary. A qualified technician should perform the operation. F070G02A-AAT o Brake FluidCheck brake fluid level in the brake fluid reser- voir. The level should be between “MIN” and “MAX” marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT 3 or DOT 4. F070H01A-AAT
o Rear Brake Drums/Linings, Parking
Brake
Check the rear brake drums and linings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system including the parking brake lever and cables. For detailed service procedures, refer to the Shop Manual. F070J01A-AAT
o Brake Pads, Calipers and Rotors Check the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT
o Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage. Start the engine and listen carefully for any exhaust gas leakage. Tighten connections or replace parts as necessary.
Page 134 of 312

DO-IT-YOURSELF MAINTENANCE 6-1
6. DO-IT-YOURSELF MAINTENANCE
HFC5001
1. Air filter element
2. Engine oil filler cap
3. Brake fluid and clutch fluid reservoir
4. Auto fuel cut switch 5. Relay box
6. Power steering fluid reservoir
7. Engine oil level dipstick
8. Engine cover
9. Engine coolant reservoir10. Radiator cap
11. Automatic transaxle fluid level dipstick
(If installed)
12. Battery
13. Windshield washer fluid reservoir cap CAUTION:When inspecting or servicing the engine, you should handle toolsand other heavy objects carefullyso that the plastic rocker cover ofthe engine is not damaged.
G010B01FC-GAT ENGINE COMPARTMENT (1.6 DOHC)
12
34 5
6 7 8 9 10 11 12 13
6