belt Hyundai Terracan 2004 Service Manual

DO-IT-YOURSELF MAINTENANCE
6-4
G020A01A-AAT GENERAL CHECKS Engine Compartment The following should be checked regularly:
o Engine oil level and condition
o Transmission fluid level and condition
o Brake fluid level
o Clutch fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below components)
o Power steering fluid level
o Battery condition
o Air filter condition G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition (including
spare tire) G020C01A-AAT Vehicle InteriorThe following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heating system operation (and air
conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking brake
o Manual transmission operation, including clutch operation
o Automatic transmission operation, including "Park" mechanism operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to be functioning incorrect- ly, inspect it carefully and seek assistance from your Hyundai dealer if service is needed. G030A01A-AAT CHECKING THE ENGINE OILEngine oil is essential to the performance and service of the engine. It is suggested that you check the oil level at least once a week in normal use and more often if you are on a trip or driving in severe conditions. G030B03HP-GAT Recommended Oil 1. Gasoline Engine
(1) Select engine oil of the proper SAE viscosity
number according to the atmospheric tem- perature. Recommended viscosity is given in the fol- lowing illustration.
G030B01HP
NOTE: SAE 5W-20 is not recommended for sus- tained high speed vehicle operation.
Gasoline Engine

DO-IT-YOURSELF MAINTENANCE 6-15
Diesel (2.5 TCI)
G140D01HP-GAT
Checking the Compressor Drive Belt
G140A01A-AAT AIR CONDITIONING CARE Keeping the Condenser Clean The air conditioning condenser (and engine radiator) should be checked periodically for accumulation of dirt, dead insects, leaves, etc. These can interfere with maximum cooling effi- ciency. When removing such accumulations, brush or hose them away carefully to avoid bending the cooling fans.
G130B02A-AAT To Replace the FluidRecommended brake fluid conforming to DOT 3 or DOT 4 specification should be used. The reservoir cap must be fully tightened to avoid contamination from foreign matter or moisture. NOTE: Do not allow any other liquids to contami- nate the brake fluid. Seal damage will result. WARNING: Use caution when handling brake fluid. Itcan damage your vision if you get it in your eyes. It will also damage your vehicle’s paint if spilled on it and not removed immediately.
When the air conditioning is being used regular-
ly, the compressor drive belt tension should be checked at least once a month. To check the drive belt tension, press down on
the belt halfway between the engine crankshaftand compressor pulleys. Pressing with your finger, you should not be able to deflect this belt
G140D01HP-D
G140D02HP
Gasoline
Generator pulley Idler pulley Water pump pulley
COMP.pulley Auto tensionerCOMP. pulley
Crankshaft pulley Diesel (2.9 CRDi)
Crankshaft pulleyCOMP. pulleyCrankshaft pulley
Tension pulley
Tension pulley
G140B01A-AAT Checking the Air Conditioning Opera- tion
1. Start the engine and let it run at fast idle for
several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air conditioning systeminspected by your Hyundai dealer.
CAUTION:Running the air conditioning system forextended periods of time with a low refriger- ant level may damage the compressor. G140C01A-AAT LubricationTo lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minutes each week. This is particularly important during cool weather when the air conditioning system is not otherwise in use.

DO-IT-YOURSELF MAINTENANCE
6-16
B760A07HP-1
4. Remove the filter cover by pulling it.
B760A06HP-1
5. Replace the two filters.
6. Installation is the reverse order of disassem- bly.
1. Open the glove box and take out the damper
strap from the hole.
2. Lower the glove box completely by pushingthe both sides of the glove box inward.
B760A03HP-1
B760A01HP
3. Pull out the pin fixing the filter cover after pushing it to the left and fix the pin to the groove on the filter cover.
groove
anymore than 8.0 mm. If you have the instru- ments to check it with a force of 98N (22 lb.), the deflection should be approx. 8.0 mm (0.315 inches). If the belt is too loose, have it adjusted by your Hyundai dealer. NOTE: The compressor drive belt tension for diesel engine (2.9 CRDi only) is adjusted automati- cally. B145A03HP-GAT CHANGING THE AIR CONDITIONER FILTER (For Evaporator and Blower Unit) (If installed) The air conditioner filter is located in front of the evaporator unit behind the glove box. It helps to the amount of decrease pollutants entering the car.
B760A02HP

DO-IT-YOURSELF MAINTENANCE
6-18
G200A01A-AAT CHECKING AND REPLACING FUSES Replacing a Fusible Link A fusible link will melt if the electrical circuits from the battery are ever overloaded, thus pre- venting damage to the entire wiring harness. (This could be caused by a short in the system drawing too much current.) If this ever happens, have a Hyundai dealer determine the cause, repair the system and replace the fusible link. The fusible links are located in a relay box for easy inspection.
G200A01HP
Bad
Good
Belt routing should also be checked to be sure there is no interference between the belts and other parts of the engine. After a belt is re- placed, the new belt should be adjusted again after two or three weeks to eliminate slack resulting from initial stretching after use.
G190A01A-GAT CHECKING DRIVE BELTS Drive belts should be checked periodically for proper tension and adjusted if necessary. At the same time, belts should be examined for cracks, wear, fraying or other evidence of deterioration and replaced if necessary. Diesel (2.5 TCI)
G190D01HP
G190D02HP
Gasoline
Generator pulley
Idler pulley Water pump pulley
COMP.pulley Autotensioner
Crankshaft pulley
Diesel (2.9 CRDi)
Crankshaft pulleyCOMP. pulley
Generator pulley Power steering pulley
Idler pulley Tension pulley
COMP. pulley
Power steering pulley
Water pump pulley Tension pulley Power steering pulley
Crankshaft pulleyTension pulleyGenerator pulley
Tension pulley
Tension pulley
G180A01A-GAT CHECKING BRAKE PEDAL CLEARANCE You need a helper to check the brake pedal clearance. With the engine running, have your helper press down on the brake pedal several times and then hold it down with a force of about 490N (50 kg, 110 lbs). The brake pedal clear- ance is the distance from the top surface of the brake pedal to the asphalt sheeting under the floor mat. If the brake pedal clearance is not within the limits specified in the illustration, have it inspected by your Hyundai dealer and adjust- ed or repaired if necessary.
SSA6180A
71 mm (2.80 in.)

INDEX
10-2 D Defrosting/Defogging
......................................................................... 1-71
Door Locking, unlocking front door with a key ........................................ 1-6
Drink Holder ...................................................................................... 1-53
Drive Belts ............................................................................... 6-15, 6-18
Driving Driving for economy ...................................................................... 2-14
Smooth cornering .......................................................................... 2-15
Winter driving ................................................................................ 2-15
E Emission Control System ................................................................... 7-1
Engine
Before starting the engine ............................................................... 2-2Compartment (3.5 V6) ..................................................................... 6-1
Compartment (2.5 TCI) ................................................................... 6-2
Compartment (2.9 CRDi) ................................................................ 6-3
Coolant ............................................................................................ 6-7
Coolant temperature gauge ........................................................... 1-43
If the engine overheats ................................................................... 3-2
Number ............................................................................................ 8-1
Oil .................................................................................................... 6-4Starting ............................................................................................ 2-3
Engine Exhaust Can Be Dangerous ................................................... 2-1
FFan Speed Con trol ................................................................... 1-66, 1-75Fog Light
Front .............................................................................................. 1-48
Rear .............................................................................................. 1-48
Front Seats
Adjustable front seats ................................................................... 1-11
Adjustable headrests ..................................................................... 1-12
Adjusting seat forward and rearward ............................................1-11
Adjusting seatback angle .............................................................. 1-11
Fuel Capacity .......................................................................................... 9-1
Gauge ............................................................................................ 1-43
Unleaded gasoline ........................................................................... 1-1
Fuel Filler Lid Remote release ............................................................................. 1-62
Full-time 4WD Operation .................... ................................... 2-10 ~ 2-13
Fuses ................................................................................................ 6-18
G General Checks .................................................................................. 6-4
Glove Box ......................................................................................... 1-56
H Hazard Warning System ................................................................... 1-51
Headlight Aiming Adjustment ............................................................ 6-24
Headlight Leveling Device System ................................................... 1-65
Heating and Ventilation
Air flow control ......................................................... 1-68 ~ 1-69, 1-77
Temperature control ...................................................................... 1-69

INDEX
10-4 Power
Outlet ..................................................................................... 1-51
Power Steering Fluid Level ............................................................... 6-20
R Rear Seat Warning........................................................................... 1-18
Rear Window Defroster Switch ......................................................... 1-51
Roof R ack ......................................................................................... 1-61
S Seat Belts 3-Point system ................................................................... 1-20 ~ 1-21
2-Point Sta tic Type ....................................................................... 1-22
Adjusting your seat belt ................................................................ 1-21
Care of seat belts ......................................................................... 1-19
Precautions ................................................................................... 1-18
Pretensioner Seat Belt ................ ..................................................1-28
Seat Warmer ..................................................................................... 1-14
Second Seat Adjustable Headrests .................................................................... 1-15
Folding Rear Seatback and Seat Cushion ........................1-15 ~ 1-16
Side Under View Mirror .................................................................... 1-58
Sound Brake Pad Wear Warning Sound .................................................1-43
Spark Plugs ...................................................................................... 6-10
Speedometer ..................................................................................... 1-43
Starting Procedure .............................................................................. 2-3Steering Wheel Free play ....................................................................................... 6-17Steering Wheel Tilt
Lever ................................................................. 1-64
Stereo Radio Operation (H240, H280) ............. 1-82 ~ 1-84, 1-87 ~ 1-89
Stereo Sound System ............................................................ 1-80 ~ 1-81
Sun roof ................................................................................. 1-54 ~ 1-55
Sun visor ........................................................................................... 1-63
Sunshade .......................................................................................... 1-54
T Tachometer ....................................................................................... 1-44
Tail Gate ........................................................................................... 1-59
Theft-Alarm system .................................................................. 1-8 ~ 1-10
Third Seat
Adjusting Seatback Angle ............................................................. 1-16
Folding Rear Seatback and seat cushion .....................................1-18
To get in and out of the third seat ................................................ 1-17
Tires Balancing ......................................................................................... 8-2
Chains ............................................................................................. 8-2
Changing a flat tire ................................................................. 3-4 ~ 3-9
If you have a f lat tire ....................................................................... 3-4
Information ....................................................................................... 8-1
Pressure .......................................................................................... 8-1
Replacement ................................................................................... 8-3
Rotation ........................................................................................... 8-2
Snow tires ....................................................................................... 8-2
Spare tire ......................................................................................... 3-3 Traction ........................................................................................... 8-2

CONTROLS AND EQUIPMENT
1- 2 YB020A1-E BEFORE ENTERING THE VEHICLE
o Ensure that all windows, mirrors and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evident.
o Ensure that the area around the vehicle is clear before driving off.
YB020B1-E AFTER ENTERING THE VEHICLE
o Ensure that all occupants fasten and cor- rectly adjust seat belts.
o Ensure that seat and headrestraint positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rear view mir- rors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illuminate when ignition is turned on.
NOTE: Fluid levels such as engine oil, engine cool- ant, brake and windscreen washer fluidshould be checked daily or at each refuel-ling, whichever occurs sooner. B020A01FC-EAT RUNNING IN YOUR NEW HYUNDAIThe longevity and performance of the vehicle are greatly affected by the care exercised dur-ing the first 1000 miles of motoring. Because ofmodern manufacturing techniques, rigid guide-lines regarding maximum road speeds havebecome unnecessary. However, certain pre-cautions should be observed in order to obtainthe best possible performance and useful lifefrom the vehicle.
1) Do not race the engine without a load (i.e revving the engine in neutral).
2) During the first 500 miles the maximum engine speed should be restricted to 3000rpm and gradually increased thereafter.
3) Avoid prolonged constant speed operation. The internal components of the engine willbecome run-in more quickly if the operation
speed is varied during the running in period.
4) Never allow the engine to labour. Use the gearbox freely and avoid large throttle open-ings when the engine speed is below 1500rpm.
5) Avoid rapid acceleration and maximum throttle openings.
6) Avoid harsh braking during the first 100 miles of urban motoring or 1000 miles ofmotorway driving to allow the friction facingsof the brake pads and shoes to bed againstthe discs and drums properly.
7) No trailer towing should be undertaken dur- ing the running-in period. B880A01HP-EAT IMMOBILISER SYSTEM
- For Petrol Engine The immobiliser system is an anti-theft device, designed to deter automobile theft. B880B01HP-EAT Keys
B880B01HP
B880B02HP
Light Purple
ID key
ID key Master key
Master key
Type B
Black
Type A

CONTROLS AND EQUIPMENT1- 11
To recline the seatback, lean forward to take
your weight off it, then pull up on the recliner control lever at the outside edge of the seat.Now lean back until the desired seatback angleis achieved. To lock the seatback into position,release the recliner control lever.
WARNING: To minimize risk of personal injury in event
of a collision or sudden stop, both the driver and passenger seatbacks should always bein a nearly upright position whilst the ve-hicle is in motion. The protection providedby the seat belts and airbags may be re-duced significantly when the seatbacks arereclined. There is greater risk that the pas-senger will slide under the belt resulting inserious injury when the seatbacks are re-clined. ZB060C1-E Adjusting Seatback Angle
B080C01HP.DAG
To adjust the lumbar support, turn the handle on the inboard side of the seat. To increase theamount of lumbar support, pull the lever for-ward. To decrease it, push the lever toward therear.
B080D02L-EAT Adjustable Headrests (Not all models) Headrests are designed to help reduce the risk
of neck injuries.
To raise the headrest, pull it up. To lower it,
push it down whilst pressing the lock knob.
If equipped with a horizontally adjustable type
of headrest, pull on the top.
WARNING:
o For maximum effectiveness in case of an accident, the headrest should be adjust- ed so the top of the headrest is at thesame height as the top of the occupant'sears. The use of a cushion that holds thebody away from the seatback is not rec-ommended.
o Do not operate the vehicle with the head- rests removed as severe injury to anoccupant may occur in the event of an B080E01A-EAT Driver's Seat Lumbar Support Control
(Not all models)
B080E01HP.DAG
B080D01HP
Lock knob accident. Headrests may provide protec- tion against severe neck injuries whenproperly adjusted.

CONTROLS AND EQUIPMENT1- 13
B090C01Y-AAT Seat Cushion Height Adjustment Move the front portion of the control knob up or
down to raise or lower the front part of the seat cushion. Move the rear portion of the controlknob up or down to raise or lower the rear partof the seat cushion.
B085C01HP-D B080G01O-EAT UNDER TRAY (Not all models)B080G01HP.DAG
The tray is located under the front passenger seat. It is opend by pulling forward. WARNING: To avoid the possibility of injury in case of an accident or a sudden stop, the tray shouldbe kept closed when the car is in motion.B085D01HP-D
B090D01Y-AAT Adjusting Seatback Angle Rotate the upper portion of the control knob
forward or backward to recline the seatback to the desired position. Release the control knoband then the seatback will lock in that position.
WARNING: To minimize the risk of personal injury in the
event of a collision or a sudden stop, both the driver's and passenger's seatbacksshould remain in an upright position whilstthe car is in motion. The protection providedby the seat belts and airbags may be re-duced significantly when the seatbacks arereclined. There is a greater risk that the seatoccupants will slide under the belt resultingin serious injury if a crash occurs when theseatbacks are reclined. The seat belt cannotprovide full protection to an occupant if theseatback is reclined.

CONTROLS AND EQUIPMENT1- 15
o When you return the seatback to its uprightposition, always be sure it is locked into position by pulling and pushing on the top ofseatback.
WARNING:
o The purpose of the fold-down rear seat back and the fold-up rear seat cushion isto allow you to carry more objects thancould be accommodated. Never allowpassengers to sit on the cargo area whilstthe car is moving. This is not a properseating position and no seat belts areavailable for use when the seat back isfolded down. This could result in serious injury or death in case of an accident or a suddenstop. Objects should not extend higherthan the top of the front seatbacks.This could allow cargo to slide forwardand cause injury or damage during sud-den stops.
o When you return the rear seatback to its upright position after being folded down,be careful not to damage the seatbeltwebbing or buckle. In addition, do notallow the seatbelt webbing or buckle toget caught or pinched in the rear seat.
o Do not allow passengers to fold down and up the seatback and seat cushionwhilst the car is moving.
3. Pull the seat cushion release lever(2) up-ward, then fold up the seat cushion.
B090B02HP
(2)
B090B03HP
(3)
4. To secure the seat, hook the securing strap(3) under the seat cushion to the head- rest stay of front driver and passenger seat.
5. To return the seatback and seat cushion to its normal position, reverse the above pro-cedure.
B090B01HP-EAT Folding Rear Seatback and Seat Cush-
ion For greater convenience, the entire seatback
and seat cushion may be folded down and up.
1. Lower the headrest completely whilst press- ing the lock knob.
2. To fold down the seatback , first push and hold the seatback folding lever(1) inward, then push down the seatback.
HHP228-1(1)