check engine Hyundai Terracan 2006 Repair Manual
[x] Cancel search | Manufacturer: HYUNDAI, Model Year: 2006, Model line: Terracan, Model: Hyundai Terracan 2006Pages: 539, PDF Size: 18.11 MB
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To check the power steering fluid level, be sure the ignition is "OFF", thencheck to make certain that the power steering fluid level is between the "MAX" and "MIN" level markings onthe fluid reservoir. NOTE: Grinding noise from the power steer- ing pump may be heard immedi- ately after the engine is started inextremely cold conditions (below - 20°C). If the noise stops during warm up, there is no abnormal function inthe system. If is due to a power steering fluid characteristic in ex- tremely cold conditions. Recommended Fluid Use PSF-3 type fluid. NOTE: Do not start the engine when the power steering oil reservoir is empty.
FUEL FILTER
G240A01A-AAT
POWER STEERING HOSES
It is suggested that you check the
power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, pulling, scuffing or worn spots. Deterioration of the hose could causepremature failure. G350A02HP-GAT
Bleeding the Fuel System (For Diesel Engine (2.5 TCI))
The fuel system should be bled to
remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Loosen the air bleed bolt at the upper part of the fuel filter with a flat-head screwdriver or equivalent. G350A01HP
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!WARNING:
o Do not smoke or have any other open flame near the vehicle while bleeding the fuel system.
o Be sure to carefully clean away any fuel which spilled onto nearby parts coming out of the air bleed bolt, because suchaccumulations of fuel might ig- nite and cause a fire. G300A02HP-GAT Removal of Water from the Fuel Filter (For Diesel Engine (2.5 TCI)) If the fuel filter warning lamp illumi- nates during driving, it indicates thatwater has accumulated in the fuel filter. If this occurs, remove the water as described below.
G300A01HP
1. Loosen the drain plug at the bottom of the fuel filter.
2. Pump the hand pump until there are
no more bubbles in the fuel comingout of the air bleed bolt. When doing this, place a cloth around the air bleed bolt to prevent the escapingfuel from spewing about.
3. Tighten the air bleed bolt when there
are no more bubbles in the fuel.
4. Continue pumping until the hand pump becomes stiff.
5. Finally, check to be sure that there is no leakage of fuel. If in doubt, consult your nearest authorized HYUNDAI dealer. G350A02HP
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2. Operate the hand pump slowly 6 or
7 times in order to force the water out through the drain plug.
3. Tighten the drain plug when water no longer comes out.
4. Loosen the air bleed bolt and bleed the air.(Refer to "Bleeding the fuel sys-tem".)
5. Check to be sure that the warning lamp illuminates when the ignitionkey is turned to "ON", and that itgoes off when the engine is started.If in doubt, consult your nearestauthorized HYUNDAI dealer. G350A02HP
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NOTE: It is recommended that water ac-
cumulated in the fuel filter should be removed by an authorized Hyundai dealer. G350B01HP-GAT
Bleeding the Fuel System (For Diesel Gngine (2.9 CRDi))
The fuel system should be bled to
remove air as described in the illus- tration if the fuel supply is exhausted during travel, when the fuel filter isreplaced, or if the vehicle is not used for a long time.
1. Pump the hand prime pump with your hand for one minute(about 20~30 times).
2. Turn the ignition key to the "START"
position and release it 2~3 times shortly until the engine starts. HHP5048
WARNING:
o Do not smoke or have any other open flame near the vehicle whilebleeding the fuel system.
o Be sure to carefully wipe away any water drained out in this manner, because the fuel mixedin the water might be ignited and result in a fire.
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G300B02HP-GAT
Removal of Water from the Fuel Filter (For Diesel Engine (2.9 CRDi))
If the fuel filter warning lamp illumi-
nates during driving, it indicates that water has accumulated in the fuelfilter. If this occurs, remove the water as described below.
1. Loosen the drain plug at the bot-
tom of the fuel filter.
2. Tighten the drain plug when water
no longer comes out. 3. Check to be sure that the warning
lamp illuminates when the ignition key is turned to "ON", and that it goes off when the engine is started. If in doubt, consult your nearest authorized HYUNDAI dealer.
NOTE: It is recommended that water ac- cumulated in the fuel filter should be removed by an authorizedHyundai dealer.
WARNING:
Be sure to carefully wipe away anywater drained out in this manner,because the fuel mixed in the wa- ter might be ignited and result in a fire.
HHP5047
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CAUTION:
Do not hold the ignition key in the "START" position for more than 15 seconds. Doing so may cause the engine and the injection pumpto damage.
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38REPLACING HEADLIGHT BULBS
G260A03A-GAT Before attempting to replace a head- light bulb, be sure the switch is turned to the "OFF" position. The next paragraph shows how to reach the headlight bulbs so they may be changed. Be sure to replacethe burned-out bulb with one of the same number and wattage rating.
CAUTION:
o Keep the lamps out of contact with petroleum product, such as oil, gasoline, etc.
o After heavy, driving rain or wash- ing, headlight and taillight lensescould appear frosty. This condi- tion is caused by the temperature difference between the lamp in-side and outside. This is similar to the condensation on your win- dows inside your vehicle duringthe rain and doesn’t indicate a problem with your vehicle. If the water leaks into the lamp bulbcircuitry, have the vehicle checked by an Authorized Hyundai Dealer.
! G270A01B-GAT
Headlight Bulb
1. Allow the bulb to cool. Wear eye
protection.
2. Open the engine hood.
3. Always grasp the bulb by its plas- tic base, avoid touching the glass.
4. Using a spanner, remove the head- light assembly mounting bolts.
5. Disconnect the power cord from the bulb base in the back of the headlight.
G270A01HP7. Disconnect the connector from the
bulb base in the back of the head- light.
G270A02HP
6. Turn the plastic cover counterclock- wise and remove it. 8. Push the bulb spring to remove the
headlight bulb.
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ZB010C1-E "Alternative fuels" Fuels which contain methanol or etha- nol must not be used. ZB010D1-E Operation in Foreign Countries Drivers of vehicles which are to be operated in foreign countries must satisfy themselves that:
o The vehicle meets all local regula- tions with respect to insurance, speci- fications etc..
o The correct types and grades of fuel
are available for satisfactory opera-tion of the vehicle.
ZB010F2-A FUELS FOR CLEANER AIR To help contribute to cleaner air, Hyundai recommends that you use fuels treated with detergent additives, which help to prevent deposit forma-tion in the engine. These fuels will help the engines run cleaner and increase the Emission Control System perfor-mance.BEFORE ENTERING THE VE- HICLE
YB020A1-E
o Ensure that all windows, mirrors
and lamps are clean.
o Check condition of all tyres.
o Ensure that no fluid leaks are evi-
dent.
o Ensure that the area around the
vehicle is clear before driving off.AFTER ENTERING THE VE- HICLE
YB020B1-E
o Ensure that all occupants fasten
and correctly adjust seat belts.
o Ensure that seat and head restraint
positions are adjusted for optimum safety, control and comfort.
o Adjust interior and exterior rearview
mirrors.
o Verify correct operation of lamps, horn and other electrical equipment.
o Ensure that warning lamps illumi- nate when ignition is turned on.
NOTE: Fluid levels such as engine oil, en- gine coolant, brake and windscreenwasher fluid should be checked daily or at each refuelling, whichever occurs sooner.
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B260P02Y-EAT
ABS Service Reminder Indicator (SRI) (Not all models)
When the key is turned to the "ON" position, the Anti-Lock Brake System SRI will come on and then go off in a approximately seconds. If the ABS SRIremains on, comes on whilst driving, or does not come on when the key is turned to the "ON" position, this indi-cates that there may be a problem with the ABS. If this occurs, have your vehicle checked by your Hyundai authorisedrepairer as soon as possible. The nor- mal braking system will still be opera- tional, but without the assistance of theanti-lock brake system.
B260F01A-AAT High Beam Indicator Light B260G01A-EAT
Low Oil Pressure Warn- ing Light
CAUTION:
If the oil pressure warning light stays on whilst the engine is running, se- rious engine damage may result. The oil pressure warning light comeson whenever there is insufficient oil pressure. In normal operation, it should come on when the ignitionswitch is turned on, then go out when the engine is started. If the oil pressure warning light stayson whilst the engine is running, there is a serious malfunction. If this happens, stop the car as soonas it is safe to do so, turn off the engine and check the oil level. If the oil level is low, fill engine oil to theproper level and start the engine again. If the light stays on with the engine running, turn the engine offimmediately. In any instance where the oil light stays on when the engine is running, the engine should bechecked by a Hyundai authorised repairer before the car is driven again.
WARNING AND INDICATOR LIGHTS
B260D01A-AAT Turn Signal Indicator Lights
The blinking green arrows on the in- strument panel show the direction indi-cated by the turn signals. If the arrow comes on but does not blink, blinks more rapidly than normal, or does notilluminate at all, a malfunction in the turn signal system is indicated. Your Hyundai authorised repairer should beconsulted for repairs.
The high beam indicator light comes on whenever the headlights are switched to the high beam or flash position. WARNING:
If both ABS SRI and Parking Brake/ Low brake fluid level warning lights remain "ON" or come on whilst driv- ing, there may be a problem withE.B.D. (Electronic brake force distri- bution). If this occurs, avoid sudden stops and have your vehicle checkedby your Hyundai authorised repairer as soon as possible.
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B260H02A-EAT
Parking Brake/ Low Brake Fluid LevelWarning Light WARNING:
In the event of problems being sus- pected with the braking system, theadvice of the nearest Hyundai authorised repairer must be sought before the vehicle is driven. Drivingthe vehicle with either an electrical or hydraulic braking system defect may be dangerous, resulting in acci-dent or personal injury. Warning Light Operation The parking brake/low brake fluid level warning light will be illuminated when-ever the ignition switch is turned to the "ON" position irrespective of whether or not the parking brake is applied andmust be extinguished when the engine starts and the parking brake released. If the warning light fails to extinguish orilluminates at any other time, the ve- hicle must be brought to rest in a safe location and the level of brake fluid inthe reservoir checked. If the fluid level is incorrect, fluid conforming to DOT 3 or DOT 4 specifications should beadded. If, after correcting the brake fluid level, the warning light continues to be illuminated, the advice of thenearest Hyundai authorised repairer must be sought before the vehicle is driven again.Your Hyundai is equipped with a di- agonally split dual braking system which will ensure that in the event ofone of the brake circuits becoming defective, approximately fifty per cent of the normal braking performance willbe available.If failure of one of the circuits occurs,the required amount of pedal effort,pedal travel and stopping distance will be increased. Use of the gearbox is recommended to assist in bringing thevehicle to rest. The vehicle must not be driven once brake failure has occurred until the system has been repaired andis functioning normally. The braking system employs a vacuum servo in order that the pedal efforts arereduced. Power for the servo is de- rived from the engine and therefore, in the event of the engine stopping or thevehicle being towed, pedal efforts will be substantially increased.
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SB2100I-EDoor Open (Ajar) Warn- ing Light
The door ajar warning light warns you that a door is not completely closed. Ensure that the light is extinguished prior to driving the vehicle. B260M01A-AAT Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approaching empty. When it comes on, you should add fuel as soon as possible. Drivingwith the fuel level warning light on or with the fuel level below "E" can cause the engine to misfire and damage thecatalytic converter.
B260A01B-GAT
Front Fog Indicator Light
Front fog indicator light comes on when-ever the fog light switch is on. B260K01B-EAT
Tailgate Door Open Warn- ing Light
This light remains on unless the tail-
gate door is completely closed andlatched. B260B01HP-EAT SRS (Airbag) Service Reminder Indicator (SRI)
The SRS service reminder indicator (SRI) comes on and flashes for approxi- mately 6 seconds after the ignition key is turned to the "ON" position or after the engine is started, after which it willgo out. This light also comes on when the SRS is not working properly. If the SRI does not flash, or continuously remains on after flashing for about 6 seconds whenyou turned the ignition key to the "ON" position or started the engine, or if it comes on whilst driving, have the SRSinspected by a Hyundai authorised re- pairer.
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B260J01S-EAT
Charging System Warn- ing Light
CAUTION:
If the drive belt (generator belt) is loose, broken, or missing whilst thevehicle is driving, there may be a serious malfunction, the engine could also overheat because thisbelt also drives the water pump.
The charging system warning light should come on when the ignition is turned on, then go out when the engine is running. If the light stays on whilst theengine is running, there is a malfunction in the electrical charging system. If the light comes on whilst you are driving,stop, turn off the engine and check under the bonnet. First, make certain the generator drive belt is in place. If itis, check the tension of the belt. And then, have the system checked by your Hyundai authorised repairer.
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B260N02A-EAT Malfunction Indicator Light (MIL)
This light illuminates when there is a malfunction of an exhaust gas relatedcomponent, and the system is not functioning properly so that the ex- haust gas regulation values are notsatisfied. This light will also illuminate when the ignition key is turned to the "ON" position, and will go out in a fewseconds after the engine is started. If it illuminates whilst driving, or does not illuminate when the ignition key is turnedto the "ON" position, take your car to your nearest Hyundai authorised re- pairer and have the system checked.
B260Q01HP-EAT Cruise Indicator Light (For Petrol Engine)(Not all models)
The cruise indicator light in the instru- ment cluster is illuminated only when the vehicle cruising speed has been set using the control switch on the steeringwheel. The indicator light does not illuminate when the main cruise control switch isactivated. Information on the use of cruise control may be found on page 1-87.
B265Q01HP-EAT Cruise Indicator Light (For Diesel Engine) (Not all models)
The cruise indicator light in the instru- ment cluster is illuminated when thecruise control main switch is activated. Information about the use of cruise control may be found on page 1-87.
B260E01HP-GAT Seat Belt Warning Light
The seat belt warning light blinks for about 6 seconds when the ignition key is turned from the "OFF" position to"ON" or "START".
HP210E1-E Overdrive OFF Indicator
Light (Automatic Trans- mission only)
When the overdrive (4th gear) switch is turned off and the operation of over- drive (4th gear) is cancelled, the over-drive warning light (O/D OFF) will be illuminated. When the switch is at the on position, the gearbox will operate inthe normal fully automatic mode and the warning light will be extinguished.