bat fl INFINITI FX35 2004 Service Manual

ICC BRAKE SWITCH
EC-1299
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
12. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 1 and ground
with CONSULT -II or tester.
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.
13. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector E201

10A fuse

Joint connector-2

Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
14. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
PBIB1539E
Voltage: Battery voltage
PBIB1184E
Continuity should exist.

EC-1304
[VK45DE]
ASCD BRAKE SWITCH
Revision: 2004 November 2004 FX35/FX45
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Diagnostic ProcedureABS00CFF
1. CHECK OVERALL FUNCTION-I
With CONSULT-II
1. Turn ignition switch ON.
2. Select “BRAKE SW1” in “DATA MONITOR” mode with CONSULT-II.
3. Check “BRAKE SW1” indication under the following conditions.
Without CONSULT-II
1. Turn ignition switch ON.
2. Check voltage between ECM terminal 108 and ground under the
following conditions.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
101 P/L Stop lamp switch[Ignition switch: OFF]

Brake pedal: Fully releasedApproximately 0V
[Ignition switch: OFF]

Brake pedal: Slightly depressedBATTERY VOLTAGE
(11 - 14V)
108 SB ASCD brake switch[Ignition switch: ON]

Brake pedal: Slightly depressedApproximately 0V
[Ignition switch: ON]

Brake pedal: Fully releasedBATTERY VOLTAGE
(11 - 14V)
CONDITION INDICATION
When brake pedal is slightly depressed OFF
When brake pedal is fully released ON
SEC011D
CONDITION VOLTAGE
When brake pedal is slightly depressed Approximately 0V
When brake pedal is fully released Battery voltage
MBIB0061E

ASCD BRAKE SWITCH
EC-1305
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
2. CHECK OVERALL FUNCTION-II
With CONSULT-II
Check “BRAKE SW2” indication in “DATA MONITOR” mode.
Without CONSULT-II
Check voltage between ECM terminal 101 and ground under the following conditions.
OK or NG
OK >>INSPECTION END
NG >> GO TO 8.
CONDITION INDICATION
When brake pedal is fully released OFF
When brake pedal is slightly depressed ON
SEC013D
CONDITION VOLTAGE
When brake pedal is fully released Approximately 0V
When brake pedal is slightly depressed Battery voltage
PBIB1537E

EC-1306
[VK45DE]
ASCD BRAKE SWITCH
Revision: 2004 November 2004 FX35/FX45
3. CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector E201

10A fuse

Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.

Harness connectors E211, M41

Harness for open or short between ECM and ASCD brake switch
>> Repair open circuit or short to ground or short to power in harness or connectors.
PBIB1506E
Voltage: Battery voltage
PBIB0857E
Continuity should exist.

ASCD BRAKE SWITCH
EC-1307
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
7. CHECK ASCD BRAKE SWITCH
Refer to EC-1206, "
Component Inspection"
OK or NG
OK >> GO TO 13.
NG >> Replace ASCD brake switch.
8. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 1 and ground
with CONSULT -II or tester.
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9. DETECT MALFUNCTIONING PART
Check the following.

Fuse block (J/B) connector E201

10A fuse

Joint connector-2

Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 2.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 12.
NG >> GO TO 11.
PBIB1506E
Voltage: Battery voltage
PBIB1184E
Continuity should exist.

SNOW MODE SWITCH
EC-1315
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
4. CHECK POWER SUPPLY CIRCUIT-I
1. Turn ignition switch OFF.
2. Disconnect “unified meter and A/C amp.” harness connector.
3. Turn ignition switch ON.
4. Check voltage between “unified meter and A/C amp.” terminal
12 and ground under the following conditions with CONSULT-II
or tester.
OK or NG
OK >> GO TO 8.
NG >> GO TO 5.
5. CHECK POWER SUPPLY CIRCUIT-II
1. Turn ignition switch OFF.
2. Disconnect snow mode switch.
3. Turn ignition switch ON.
4. Check voltage between snow mode switch terminal 1 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6. DETECT MALFUNCTIONING PART
Check the following.

10A fuse

Harness for open or short between snow mode switch and fuse.
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK SNOW MODE SWITCH OUT PUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Check harness continuity between snow mode switch terminal 3 and “unified meter and A/C amp.” termi-
nal 12. Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 8.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
CONDITION VOLTAGE
Snow mode switch: ON Battery voltage
Snow mode switch: OFF 0V
PBIB2010E
Voltage: Battery voltage.
PBIB2011E
Continuity should exist.

EC-1326
[VK45DE]
EVAPORATIVE EMISSION SYSTEM
Revision: 2004 November 2004 FX35/FX45
3. Apply battery voltage between the terminals of EVAP canister vent control valve to make a closed EVAP
system.
4. To locate the leak, deliver positive pressure to the EVAP system until pressure gauge points reach 1.38 to
2.76 kPa (0.014 to 0.028 kg/cm
2 , 0.2 to 0.4 psi).
5. Remove EVAP service port adapter and hose with pressure pump.
6. Locate the leak using a leak detector. Refer to EC-1321, "
EVAPORATIVE EMISSION LINE DRAWING" .
PBIB1522E

ON BOARD REFUELING VAPOR RECOVERY (ORVR)
EC-1327
[VK45DE]
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Revision: 2004 November 2004 FX35/FX45
ON BOARD REFUELING VAPOR RECOVERY (ORVR)PFP:00032
System DescriptionABS00CFV
From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut
valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is
released to the atmosphere.
When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and
refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged
during driving.
WARNING:
When conducting inspections below, be sure to observe the following:

Put a “CAUTION: INFLAMMABLE” sign in workshop.

Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.

Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTION:

Before removing fuel line parts, carry out the following procedures:
–Put drained fuel in an explosion-proof container and put lid on securely.
–Release fuel pressure from fuel line. Refer to EC-700, "FUEL PRESSURE RELEASE" .
–Disconnect battery ground cable.

Always replace O-ring when the fuel gauge retainer is removed.

Do not kink or twist hose and tube when they are installed.

Do not tighten hose and clamps excessively to avoid damaging hoses.

After installation, run engine and check for fuel leaks at connection.

Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.
PBIB1068E

EC-1336
[VK45DE]
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2004 November 2004 FX35/FX45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureABS00CG2
Idle Speed and Ignition TimingABS00CG3
*1: Under the following conditions:

Air conditioner switch: OFF

Electric load: OFF (Lights, heater fan & rear window defogger)

Steering wheel: Kept in straight-ahead position
Calculated Load ValueABS00CG4
Mass Air Flow SensorABS00CG5
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorABS00CG6
Engine Coolant Temperature SensorABS00CG7
Heated Oxygen Sensor 1 HeaterABS00CG8
Heated Oxygen Sensor 2 HeaterABS00CG9
Crankshaft Position Sensor (POS)ABS00CGA
Refer to EC-964, "Component Inspection" .
Camshaft Position Sensor (PHASE)ABS00CGB
Refer to EC-970, "Component Inspection" .
Throttle Control MotorABS00CGC
Fuel pressure at idling kPa (kg/cm2 , psi)Approximately 350 (3.57, 51)
Target idle speed
No-load*1 (in P or N position)650±50 rpm
Air conditioner: ON In P or N position 700 rpm or more
Ignition timing In P or N position 12° ± 5° BTDC
Condition Calculated load value% (Using CONSULT-II or GST)
At idle14.0 - 33.0
At 2,500 rpm12.0 - 25.0
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.2 - 1.8V*
Mass air flow (Using CONSULT-II or GST)2.0 - 6.0 g·m/sec at idle*
7.0 - 20.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature °C (°F) Resistance kΩ
20 (68)2.1 - 2.9
50 (122)0.68 - 1.00
90 (194)0.236 - 0.260
Resistance [at 25°C (77°F)] 3.3 - 4.0Ω
Resistance [at 25°C (77°F)] 5.0 - 7.0Ω
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω

EM-1
ENGINE MECHANICAL
B ENGINE
CONTENTS
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SECTION EM
A
EM
Revision: 2004 November 2004 FX35/FX45
ENGINE MECHANICAL
VQ35DE
PRECAUTIONS .......................................................... 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Drain Engine Coolant ...................... 5
Precautions for Disconnecting Fuel Piping .............. 5
Precautions for Removal and Disassembly ............. 5
Precautions for Inspection, Repair and Replace-
ment ......................................................................... 5
Precautions for Assembly and Installation ............... 5
Parts Requiring Angle Tightening ............................. 6
Precautions for Liquid Gasket .................................. 6
REMOVAL OF LIQUID GASKET SEALING .......... 6
LIQUID GASKET APPLICATION PROCEDURE ..... 6
PREPARATION ........................................................... 8
Special Service Tools ............................................... 8
Commercial Service Tools ...................................... 10
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING .............................................. 13
NVH Troubleshooting —Engine Noise ................... 13
Use the Chart Below to Help You Find the Cause
of the Symptom. ..................................................... 14
DRIVE BELTS ........................................................... 15
Checking Drive Belts .............................................. 15
Tension Adjustment ................................................ 15
ALTERNATOR AND POWER STEERING OIL
PUMP BELT ........................................................ 16
AIR CONDITIONER COMPRESSOR BELT ....... 16
Removal and Installation ........................................ 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
AIR CLEANER AND AIR DUCT ............................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSTALLATION ................................................... 17
Changing Air Cleaner Filter .................................... 18
INSPECTION ...................................................... 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 18INTAKE MANIFOLD COLLECTOR .......................... 19
Removal and Installation ........................................ 19
REMOVAL ........................................................... 19
INSPECTION AFTER REMOVAL ....................... 21
INSTALLATION ................................................... 22
INTAKE MANIFOLD ................................................. 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL ....................... 24
INSTALLATION ................................................... 25
EXHAUST MANIFOLD AND THREE WAY CATA-
LYST .......................................................................... 26
Removal and Installation ........................................ 26
REMOVAL ........................................................... 26
INSPECTION AFTER REMOVAL ....................... 28
INSTALLATION ................................................... 28
OIL PAN AND OIL STRAINER ................................. 30
Removal and Installation ........................................ 30
2WD MODEL ....................................................... 30
REMOVAL ........................................................... 30
INSPECTION AFTER REMOVAL ....................... 32
INSTALLATION ................................................... 32
INSPECTION AFTER INSTALLATION ................ 35
AWD MODEL ...................................................... 36
REMOVAL ........................................................... 36
INSPECTION AFTER REMOVAL ....................... 38
INSTALLATION ................................................... 39
INSPECTION AFTER INSTALLATION ................ 41
IGNITION COIL ......................................................... 42
Removal and Installation ........................................ 42
REMOVAL ........................................................... 42
INSTALLATION ................................................... 42
SPARK PLUG (PLATINUM-TIPPED TYPE) ............. 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSPECTION AFTER REMOVAL ....................... 43
INSTALLATION ................................................... 44