suspension INFINITI FX35 2008 User Guide

EM-102
< SERVICE INFORMATION >[VQ35DE]
CYLINDER HEAD
Temporary fitting means the status that engine is
adequately stable though the hoist is released
from hanging.
NOTE:
At the time of the start of this procedure front suspension member is removed, and cylinder head is
hanged by hoist with the engine slinger installed.
3. Release the hoist from hanging, then remove the engine slinger.
4. Remove the following parts:  Fuel tube and fuel injector assembly: Refer to EM-45, "
Component".
 Intake manifold: Refer to EM-24, "
Component".
 Exhaust manifold: Refer to EM-26, "
Component".
 Water inlet and thermostat assembly: Refer to CO-27, "
Component".
 Water outlet, water pipe and heater pipe: Refer to CO-29, "
Component".
5. Remove cylinder head bolts in reverse order as shown in the fig- ure with cylinder head bolt wrench (commercial service tool) and
power tool to remove cylinder heads (right and left banks).
6. Remove cylinder head gaskets.
INSPECTION AFTER REMOVAL
Cylinder Head Bolt s Outer Diameter
 Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with new one.
 If reduction of outer diameter appear s in a position other than “d2”,
use it as “d2” point.
Cylinder Head Distortion
NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to EM-138, "
Inspec-
tion After Disassembly".
1. Using a scraper, wipe off oil, scale, gasket, seal ant and carbon deposits from surface of cylinder head.
CAUTION:
Do not allow gasket fragme nts to enter engine oil or engine coolant passages.
PBIC2057E
Limit (“d1” – “d2”) : 0.11 mm (0.0043 in)
PBIC2480E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

ENGINE ASSEMBLYEM-113
< SERVICE INFORMATION > [VQ35DE]
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At first, remove the engine and the transmission asse
mbly with front suspension member downward. Then
separate the engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-87, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
How to Handle Battery".
4. Remove the following parts:  Engine cover: Refer to EM-19, "
Component".
 Front road wheel and tires
 Front and rear engine undercover
 Front cross bar: Refer to FSU-16, "
Removal and Installation".
 Cowl top cover (right): Refer to EI-23, "
Component Parts Location".
 Air duct and air cleaner case assembly: EM-17, "
Component".
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove radiator hoses (upper and lower). Refer to CO-13, "
Component".
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding cable (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable harness at v ehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and tem porarily fasten it on vehicle with a rope. Refer to
ATC-120, "
HFC-134a (R-134a) Service Procedure".
5. Disconnect engine room harness connectors shown in the fig- ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
Component".
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-27, "
On-Vehicle Inspection and Service".
CAUTION:
When temporarily securing, keep the reservo ir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room harne ss connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-38, "
Component
Parts Location" and IP-10, "Component Parts Location".
SBIA0472E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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EM-114
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
2. Disconnect engine room harness connectors at unit sides TCM,
ECM and other.
3. Disengage intermediate fixing point. Pull out engine r oom harnesses to engine room side, and temporarily
secure them on engine.
CAUTION:
 When pulling out harnesses, take care not to damage harnesses and connectors.
 After temporarily securing, cover connectors with vi nyl or similar material to protect against for-
eign material adhesion.
Vehicle Underbody
1. Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses.  Install plug to avoid leakage of A/T fluid and power steering fluid.
2. Remove exhaust front tube and center muffler. Refer to EX-3, "
Checking Exhaust System".
3. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft. Refer to PS-12, "
Removal and Installation".
4. Remove tunnel stay. Refer to RSU-5, "
On-Vehicle Inspection and Service".
5. Remove rear propeller shaft. Refer to PR-7, "
On-Vehicle Inspection".
 After disconnection, plug the openi ng on transmission assembly side.
6. Disengage A/T control rod at contro l device assembly side. Then, temporarily secure it on the transmis-
sion assembly, so that it does not sag. Refer to AT-205, "
Control Device Removal and Installation".
7. Remove rear plate from oil pan (upper). Then remove bolts fixing drive plate to torque converter. Refer to
EM-30, "
Component (2WD Models)" and AT-241, "Removal and Installation (2WD Models)".
8. Remove transmission joint bolts which pierce at oil pan (upper) lower rear side. Refer to AT-241,
"Removal and Installation (2WD Models)".
9. Remove front stabilizer. Refer to FSU-15, "
Removal and Installation".
10. Separate steering outer sockets from steering knuckle. Refer to PS-17, "
Removal and Installation".
11. Separate transverse links from suspension member and vehicle body. Refer to FSU-13, "
Removal and
Installation" .
Removal Work
1. Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and the transmission assembly.
CAUTION:
Put a piece of wood or someth ing similar as the supporting
surface, secure a completely stable condition.
2. Remove rear engine mounting member bolts.
3. Remove front suspension member mounting nuts. Refer to FSU-5, "
On-Vehicle Inspection and Service".
4. Carefully lower jack, or raise lift to remove t he engine, the transmission assembly and front suspension
member. When performing work, observe the following caution:
CAUTION:
 Confirm there is no interference with the vehicle.
SBIA0473E
PBIC0804E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

ENGINE ASSEMBLYEM-115
< SERVICE INFORMATION > [VQ35DE]
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 Make sure that all connection
points have been disconnected.
 Keep in mind the center of vehicle gravity cha nges. If necessary, use jack(s) to support the vehi-
cle at rear jacking point(s) to preven t it from falling it off the lift.
Separation Work
1. Install engine slingers into front of cylinder head (right bank) and
rear of cylinder head (left bank).
 To protect rocker cover against damage caused by tilting ofengine slinger, insert spacer between cylinder head and
engine rear lower slinger, in direction shown in the figure.
NOTE:
Spacer is a component part of engine rear upper slinger
assembly.
2. Remove power steering oil pump from engine side. Refer to PS-27, "
On-Vehicle Inspection and Service".
3. Remove engine mounting insulators (RH and LH) under side nuts with power tool.
4. Lift with hoist and separate the engine and the trans mission assembly from front suspension member.
CAUTION:
 Before and during this lifting, always make sure that any harnesses are left connected.
 Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
5. Remove alternator. Refer to SC-19, "
System Description".
6. Remove starter motor. Refer to SC-8, "
System Description".
7. Separate the engine from the transmission assembly. Refer to AT-241, "
Removal and Installation (2WD
Models)".
8. Remove each engine mounting insulator and each engine mounting bracket from the engine with power tool.
9. Remove rear engine mounting member and engine mounting insulator (rear) from the transmission assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
 Do not allow engine mounting insulator to be damage and careful no oil gets on it.
 For a location with a positioning pin, insert it securely into hole of mating part.
 For a part with a specified installation orientation, refer to component figure in EM-112, "
Component (2WD
Models)".
Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
PBIC2061E
KBIA1017E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-118
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
At first, remove the engine, the transmission assembly
, the transfer assembly and the front final drive assem-
bly with front suspension member downward. Then separa te the engine, the transmission assembly, the trans-
fer and the front final drive assembly.
Preparation
1. Release fuel pressure. Refer to EC-87, "Fuel Pressure Check".
2. Drain engine coolant from radiator. Refer to CO-10, "
Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
How to Handle Battery".
4. Remove the following parts:  Engine cover: Refer to EM-19, "
Component".
 Front road wheel and tires
 Front and rear engine undercover
 Front cross bar: Refer to FSU-16, "
Removal and Installation".
 Cowl top cover (right): Refer to EI-23, "
Component Parts Location".
 Air duct and air cleaner case assembly: EM-17, "
Component".
5. Discharge refrigerant from A/C circuit. Refer to ATC-120, "
HFC-134a (R-134a) Service Procedure".
6. Remove radiator hoses (upper and lower). Refer to CO-13, "
Component".
Engine Room
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect grounding cable (between vehicle to left bank cylinder head).
3. Disconnect battery positive cable harness at v ehicle side and temporarily fasten it on engine.
4. Disconnect A/C piping from A/C compressor, and tem porarily fasten it on vehicle with a rope. Refer to
ATC-120, "
HFC-134a (R-134a) Service Procedure".
5. Disconnect engine room harness connectors shown in the fig- ure.
6. Disconnect two body ground cables.
7. Disconnect brake booster vacuum hose.
8. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
Component"
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
9. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-27, "
On-Vehicle Inspection and Service".
CAUTION:
When temporarily securing, keep the reservo ir tank upright to avoid a fluid leak.
Passenger Room Side
Follow procedure below to disconnect engine room har ness connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, das h side finisher, and glove box. Refer to EI-38, "
Component
Parts Location" and IP-10, "Component Parts Location".
SBIA0472E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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ENGINE ASSEMBLYEM-119
< SERVICE INFORMATION > [VQ35DE]
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2. Disconnect engine room harness connectors at unit sides TCM,
ECM and other.
3. Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily secure them on engine.
CAUTION:
 When pulling out harnesses, take care no t to damage harnesses and connectors.
 After temporarily securing, cover connectors with vi nyl or similar material to protect against for-
eign material adhesion.
Vehicle Underbody
1. Remove A/T fluid cooler hoses and pow er steering oil pump oil cooler hoses.
 Install plug to avoid leakage of A/T fluid and power steering fluid.
2. Remove exhaust front tube and center muffler. Refer to EX-3, "
Checking Exhaust System".
3. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-12, "
Removal and Installation".
4. Remove tunnel stay. Refer to RSU-5, "
On-Vehicle Inspection and Service".
5. Remove rear propeller shaft. Refer to PR-7, "
On-Vehicle Inspection".
6. Remove front drive shaft (both side). Refer to FAX-13, "
On-Vehicle Inspection".
7. Disconnect harness connector from transmission assembly and transfer assembly.
8. Disengage A/T control rod at control device assembly side. Then, temporarily secure it on the transmis-
sion assembly, so that it does not sag. Refer to AT-205, "
Control Device Removal and Installation".
9. Remove rear plate from oil pan (upper). Then remove bolts fixing drive plate to torque converter. Refer to
EM-30, "
Component (2WD Models)" and AT-241, "Removal and Installation (2WD Models)".
10. Remove bolts fixing the transmission assembly to lower rear side of oil pan (upper). Refer to AT-241,
"Removal and Installation (2WD Models)".
11. Remove front stabilizer. Refer to FSU-15
.
12. Separate steering outer sockets from steering knuckle. Refer to PS-17, "
Removal and Installation".
13. Separate transverse links from suspension member and vehicle body. Refer to FSU-13, "
Removal and
Installation".
Removal Work
1. Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and transmission.
CAUTION:
Put a piece of wood or someth ing similar as the supporting
surface, secure a completely stable condition.
2. Remove rear engine mounting member bolts.
3. Remove front suspension member mounting nuts. Refer to FSU-5, "
On-Vehicle Inspection and Service".
4. Carefully lower jack, or raise lift to remove the engi ne, transmission assembly, transfer, front final drive
assembly and front suspension member. When per forming work, observe the following caution:
SBIA0473E
PBIC0804E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
3A893A873A873A8F3A773A9D3AAF3A8A3A8C3A863A9D3AAF3A8B3A8C

EM-120
< SERVICE INFORMATION >[VQ35DE]
ENGINE ASSEMBLY
CAUTION:
 Confirm there is no interference with the vehicle.
 Make sure that all connection
points have been disconnected.
 Keep in mind the center of the vehicle gravity changes. If necessary, use jack(s) to support the
vehicle at rear jacking point(s) to pr event it from falling it off the lift.
Separation Work
1. Install engine slingers into front of cylinder head (right bank) and
rear of cylinder head (left bank).
 To protect rocker cover against damage caused by tilting ofengine slinger, insert spacer between cylinder head and
engine rear lower slinger, in direction shown in the figure.
NOTE:
Spacer is a component part of engine rear upper slinger
assembly.
2. Remove power steering oil pump from engine side. Refer to PS-27, "
On-Vehicle Inspection and Service".
3. Remove engine mounting insulators (RH and LH) under side nuts with power tool.
4. Lift with hoist and separate the engine, the transmi ssion assembly, the transfer assembly and the front
final drive assembly from front suspension member.
CAUTION:
 Before and during this lifting, always check if any harnesses are left connected.
 Avoid damage to and oil/grease smearing or spills onto engine mounting insulator.
5. Remove alternator. Refer to SC-19, "
System Description".
6. Remove starter motor. Refer to SC-8
.
7. Remove front propeller shaft from the front final drive assembly side. Refer to PR-4, "
On-Vehicle Inspec-
tion".
8. Separate the engine from the transmission assembly. Refer to AT-241, "
Removal and Installation (2WD
Models)".
9. Remove the front final drive assembly from oil pan (upper). Refer to FFD-14, "
Removal and Installation
(VQ35DE Models)".
10. Remove each engine mounting insulator and each engine mounting bracket from the engine with power
tool.
11. Remove rear engine mounting member and engine m ounting insulator (rear) from the transmission
assembly.
12. Remove dynamic damper from the transfer assembly.
INSTALLATION
Note the following, and install in the reverse order of removal.
 Do not allow engine mounting insulator to be damage and careful no engine oil gets on it.
 For a location with a positioning pin, insert it securely into hole of mating part.
 For a part with a specified installation orientation, refer to component figure in EM-117, "
Component (AWD
Models)".
Slinger bolts:
: 28.0 N·m (2.9 kg-m, 21 ft-lb)
PBIC2061E
KBIA1017E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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CYLINDER BLOCKEM-123
< SERVICE INFORMATION > [VQ35DE]
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 Refer to
GI-8, "Component" for symbols in the figure.
Disassembly and AssemblyINFOID:0000000001325747
DISASSEMBLY
1. Remove the engine assembly from the vehicle, and separate transmission assembly, transfer assembly
(AWD models), front final drive assembly (AWD models) and front suspension member from the engine.
Refer to EM-112, "
Component (2WD Models)".
2. Remove exhaust manifold. Refer to EM-26, "
Component".
3. Install engine sub-attachment with engine stand shaft (SST) to right side of cylinder block.
 Use a spacer to the engine rear side.
10. Pilot converter 11. Main bearing 12. Crankshaft
13. Crankshaft key 14. Main bearing cap 15. Main bearing cap bolt
16. Main bearing beam 17. Baffle plate (2WD models) 18. Connecting rod bolt
19. Connecting rod bearing cap 20. Connecting rod bearing 21. Connecting rod
22. Snap ring 23. Piston pin 24. Piston
25. Oil ring 26. Second ring 27. Top ring
A. Refer to EM-123
B. Crankshaft side C. Chamfered
1. Cylinder block 2. Gasket 3. Water connector
4. Gasket 5. Cylinder block heater 6. Connector protector cap
PBIC2614E
SBIA0503E
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EM-184
< SERVICE INFORMATION >[VK45DE]
OIL PAN AND OIL STRAINER
 Do not spill engine oil on drive belts.
6. Drain engine coolant. Refer to CO-37, "
Changing Engine Coolant".
CAUTION:
 Perform this step when engine is cold.
 Do not spill engine coolant on drive belts.
7. Remove drive belts. Refer to EM-170, "
Component".
8. Remove auto tensioner of power steering oil pump belt. Refer to EM-172, "
Drive Belt Auto Tensioner and
Idler Pulley".
9. Remove power steering oil pump with piping connect ed, and temporarily secure it aside with ropes or
equivalent. Refer to PS-27, "
On-Vehicle Inspection and Service".
10. Remove A/C compressor with piping connected, and tem porarily secure it aside with ropes or equivalent.
Refer to ATC-121, "
Component".
11. Remove A/C compressor fitting bolts, and install A/C compressor temporarily on vehicle side with ropes or equivalent.
12. Remove harness of lower side of oil pan.
13. Remove crankshaft position sensor (POS) from transmission. CAUTION:
 Handle carefully to avoid dropping and shocks.
 Do not disassemble it.
 Do not allow metal powder to adhere to magnetic part at sensor tip.
 Do not place sensors in a location wh ere they are exposed to magnetism.
14. Install engine slinger and hang engine assembly to secure position. Refer to EM-237, "
Component".
15. Remove front suspension member with power tool. Refer to FSU-16, "
Removal and Installation".
16. Remove front final drive assembly. Refer to FFD-14, "
Removal and Installation (VQ35DE Models)".
17. Remove oil filter. Refer to LU-26, "
Removal and Installation".
18. Disconnect oil cooler water hoses, and remove oil cooler water pipe and oil cooler. Refer to LU-27, "
Com-
ponent".
19. Remove oil pan as the follows:
a. Remove rear plate cover.
b. Remove transmission joint bolts which pierce oil pan. Refer to AT-243, "
Removal and Installation (AWD
Models)".
c. Loosen mounting bolts with power tool in reverse order as shown in the figure.
NOTE:
Disregard the numerical order No. 11 and 17 in removal.
d. Insert seal cutter (SST) between oil pan and cylinder block. Slide seal cutter by tapping on the side of seal cutter with ham-
mer. Remove oil pan.
CAUTION:
 Be careful not to damage the mating surfaces.
 Do not insert screwdriver, th is will damage the mating
surface.
e. Remove O-rings from bottom of oil pump and front cover.
20. As necessary, pull axle pipe from oil pan.
PBIC0194E
SEM365E
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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ENGINE ASSEMBLYEM-237
< SERVICE INFORMATION > [VK45DE]
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ENGINE ASSEMBLY
ComponentINFOID:0000000001325801
 Refer to
GI-8, "Component" for symbols in the figure.
Removal and InstallationINFOID:0000000001325802
WARNING:
 Situate vehicle on a flat and solid surface.
 Place chocks at front and back of rear wheels.
 For engines not equipped with engi ne slingers, attach proper slingers and bolts described in PARTS
CATALOG.
CAUTION:
 Always be careful to work safely, avoid forceful or uninstructed operations.
 Do not start working until exhaust system and engine coolant are cool enough.
 If items or work required are not covered by th e engine section, refer to the applicable sections.
 Always use the support poin t specified for lifting.
 Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-
able reasons, support at the rear axle jacking poin t with transmission jack or similar tool before
starting work, in prepar ation for the backward shif t of center of gravity.
 For supporting points fo r lifting and jacking point at rear axle, refer to GI-37, "
Garage Jack and
Safety Stand".
REMOVAL
Outline
At first, remove engine, transmission assembly and front final drive with front suspension member from vehicle
downward. Then separate engine from transmission.
Preparation
1. Engine mounting bracket (RH) 2. Engine mounting insulator (RH) 3. Engine mounting bracket (LH)
4. Engine mounting insulator (LH) 5. Plate 6. Collar
7. Grommet 8. Engine rear member 9. Engine mounting insulator (rear)
JPBIA0902GB
3AA93ABC3ACD3AC03ACA3AC03AC63AC53A913A773A893A873A873A8E3A773A983AC73AC93AC03AC3
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