Shift INFINITI M35 2006 Factory Service Manual

EC-1356
[VK45DE]
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
Revision: 2006 January2006 M35/M45
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATORPFP:16119
Component DescriptionNBS005OD
Electric throttle control actuator consists of throttle control motor, throttle position sensor, etc.
The throttle control motor is operated by the ECM and it opens and closes the throttle valve.
The throttle position sensor detects the throttle valve position, and the opening and closing speed of the throt-
tle valve and feeds the voltage signals to the ECM. The ECM judges the current opening angle of the throttle
valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening
angle properly in response to driving condition.
On Board Diagnosis LogicNBS005OE
This self-diagnosis has one trip detection logic.
FAIL-SAFE MODE
When the malfunction is detected, ECM enters fail-safe mode and the MIL lights up.
DTC Confirmation ProcedureNBS005OF
NOTE:
Perform PROCEDURE FOR MALFUNCTION A AND B first. If the DTC cannot be confirmed, perform
PROCEDURE FOR MALFUNCTION C.
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
PROCEDURE FOR MALFUNCTION A AND B
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to D position and wait at least 3 seconds.
4. Shift selector lever to P position.
5. Turn ignition switch OFF and wait at least 10 seconds.
6. Turn ignition switch ON and wait at least 1 second.
7. Shift selector lever to D position and wait at least 3 seconds.
8. Shift selector lever to P position.
9. Turn ignition switch OFF, wait at least 10 seconds, and then turn
ON.
10. If DTC is detected, go to EC-1357, "
Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P2119
2119Electric throttle control
actuatorA)Electric throttle control actuator does not func-
tion properly due to the return spring malfunc-
tion.
Electric throttle control actuator
B)Throttle valve opening angle in fail-safe mode is
not in specified range.
C) ECM detect the throttle valve is stuck open.
Detected items Engine operating condition in fail-safe mode
Malfunction AThe ECM controls the electric throttle actuator by regulating the throttle opening around the idle position.
The engine speed will not rise more than 2,000 rpm.
Malfunction B ECM controls the electric throttle control actuator by regulating the throttle opening to 20 degrees or less.
Malfunction CWhile the vehicle is driving, it slows down gradually by fuel cut. After the vehicle stops, the engine stalls.
The engine can restart in N or P position, and engine speed will not exceed 1,000 rpm or more.
SEF058Y

DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR
EC-1357
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PROCEDURE FOR MALFUNCTION C
With CONSULT-II
1. Turn ignition switch ON and wait at least 1 second.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Shift selector lever to D position and wait at least 3 seconds.
4. Shift selector lever to P position.
5. Start engine and let it idle for 3 seconds.
6. If DTC is detected, go to EC-1357, "
Diagnostic Procedure" .
With GST
Follow the procedure “With CONSULT-II” above.
Diagnostic ProcedureNBS005OG
1. CHECK ELECTRIC THROTTLE CONTROL ACTUATOR VISUALLY
1. Remove the intake air duct.
2. Check if foreign matter is caught between the throttle valve (1)
and the housing.
OK or NG
OK >> GO TO 2.
NG >> Remove the foreign matter and clean the electric throttle
control actuator inside.
2. REPLACE ELECTRIC THROTTLE CONTROL ACTUATOR
1. Replace the electric throttle control actuator.
2. Perform EC-806, "
Throttle Valve Closed Position Learning" .
3. Perform EC-807, "
Idle Air Volume Learning" .
>>INSPECTION END
SEF058Y
PBIB2722E

DTC P2A00, P2A03 A/F SENSOR 1
EC-1387
[VK45DE]
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Revision: 2006 January2006 M35/M45
DTC P2A00, P2A03 A/F SENSOR 1PFP:22693
Component DescriptionNBS005PD
The air fuel ratio (A/F) sensor 1 is a planar dual-cell limit current sen-
sor. The sensor element of the A/F sensor 1 is the combination of a
Nernst concentration cell (sensor cell) with an oxygen-pump cell,
which transports ions. It has a heater in the element.
The sensor is capable of precise measurement = 1, but also in the
lean and rich range. Together with its control electronics, the sensor
outputs a clear, continuous signal throughout a wide range (0.7 <
< air).
The exhaust gas components diffuse through the diffusion gap at the
electrode of the oxygen pump and Nernst concentration cell, where
they are brought to thermodynamic balance.
An electronic circuit controls the pump current through the oxygen-
pump cell so that the composition of the exhaust gas in the diffusion
gap remains constant at = 1. Therefore, the A/F sensor 1 is able to
indicate air/fuel ratio by this pumping of current. In addition, a heater
is integrated in the sensor to ensure the required operating tempera-
ture of 700 - 800
C (1,292 - 1,472F).
CONSULT-II Reference Value in Data Monitor ModeNBS005PE
Specification data are reference values.
On Board Diagnosis LogicNBS005PF
To judge the malfunction, the A/F signal computed by ECM from the A/F sensor 1 signal is monitored not to be
shifted to LEAN side or RICH side.
DTC Confirmation ProcedureNBS005PG
NOTE:
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at
least 10 seconds before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “SELF-LEARNING CONT” in “WORK SUPPORT” mode with CON-
SULT-II.
SEF579Z
SEF580Z
MONITOR ITEM CONDITION SPECIFICATION
A/F SEN1 (B1)
A/F SEN1 (B2)
Engine: After warming up Maintaining engine speed at 2,000 rpm Fluctuates around 1.5 V
DTC No. Trouble diagnosis name DTC detecting condition Possible Cause
P2A00
2A00
(Bank 1)
Air fuel ratio (A/F) sensor 1
circuit range/performance
The output voltage computed by ECM from the
A/F sensor 1 signal is shifted to the lean side
for a specified period.
The A/F signal computed by ECM from the A/F
sensor 1 signal is shifted to the rich side for a
specified period.
A/F sensor 1
A/F sensor 1 heater
Fuel pressure
Fuel injector
Intake air leaks P2A03
2A03
(Bank 2)

SQUEAK AND RATTLE TROUBLE DIAGNOSES
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Revision: 2006 January2006 M35/M45
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30
50 mm (1.181.97 in)
FELT CLOTHTAPE
Used to insulate where movement does not occur. Ideal for instrument panel applications.
68370-4B000: 15
25 mm (0.590.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Generic Squeak and Rattle TroubleshootingNIS0024B
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturate the area with silicone, you
will not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to the center console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the areas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.

SUNSHADE
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Revision: 2006 January2006 M35/M45
Terminals and Reference Values for Rear Sunshade UnitNIS00251
TerminalWire
colorItem ConditionVoltage (V)
(Approx.)
1 G/R Ignition switch (ON or START) Ignition switch is ON or START position Battery voltage
2 B Ground — 0
3 V Rear sunshade UP signalRear sunshade front or rear switch operates UP
position and rear control cancel switch operates ON
position0
Other than above Battery voltage
4 R Rear sunshade DOWN signalRear sunshade front or rear switch operates DOWN
position and rear control cancel switch operates ON
position0
Other than above Battery voltage
5 LG Shift R position signalWhen A/T shift lever is R position Battery voltage
When A/T shift lever is other than R position 0
6 B Ground — 0

ENGINE ASSEMBLY
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Revision: 2006 January2006 M35/M45
ENGINE ASSEMBLYPFP:10001
Components (2WD Models)NBS004NW
Removal and Installation (2WD Models)NBS004NX
WAR NING :
Situate the vehicle on a flat and solid surface.
Place chocks at front and back of rear wheels.
For engines not equipped with engine slingers, attach proper slingers and bolts described in
PARTS CATALOG.
CAUTION:
Always be careful to work safely, avoid forceful or uninstructed operations.
Do not start working until exhaust system and engine coolant are cool enough.
If items or work required are not covered by the engine section, refer to the applicable sections.
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-42, "Garage Jack and
Safety Stand and 2-Pole Lift" .
1. Engine mounting bracket (RH) 2. Heat insulator (RH) 3. Engine mounting insulator (RH)
4. Engine mounting bracket (LH) 5. Heat insulator (LH) 6. Engine mounting insulator (LH)
7. Rear engine mounting member 8. Dynamic damper 9. Engine mounting insulator (rear)
10. Dynamic damper
A. Front mark
PBIC3363E

ENGINE ASSEMBLY
EM-115
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Revision: 2006 January2006 M35/M45
Vehicle Underbody
1. Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses.
Install plug to avoid leakage of A/T fluid and power steering fluid.
2. Disconnect heated oxygen sensor 2 harness.
3. Remove three way catalyst and exhaust front tube. Refer to EX-3, "
EXHAUST SYSTEM" .
4. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-13, "
STEERING COLUMN" .
5. Remove rear propeller shaft. Refer to PR-6, "
REAR PROPELLER SHAFT" .
6. Disengage A/T control rod at control device assembly side. Then, temporarily secure it on the transmis-
sion assembly, so that it does not sag. Refer to AT- 2 2 2 , "
SHIFT CONTROL SYSTEM" .
7. Remove rear plate cover from oil pan (upper). Then remove bolts fixing drive plate to torque converter.
Refer to EM-29, "
OIL PAN AND OIL STRAINER" and AT- 2 7 1 , "TRANSMISSION ASSEMBLY" .
8. Remove transmission joint bolts which pierce at oil pan (upper) lower rear side. Refer to AT- 2 7 1 , "
TRANS-
MISSION ASSEMBLY" .
9. Remove front stabilizer at transverse link side. Refer to FSU-18, "
STABILIZER BAR" .
10. Remove lower ends of left and right strut from transverse link. Refer to FSU-6, "
FRONT SUSPENSION
ASSEMBLY" .
11. Separate steering outer sockets from steering knuckle. Refer to PS-18, "
POWER STEERING GEAR" .
12. Remove transverse links mounting bolts at knuckle side. Refer to FSU-14, "
TRANSVERSE LINK" .
Removal Work
1. Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and the transmission assembly.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
2. Remove rear engine mounting member bolts.
3. Remove front suspension member mounting bolts and nuts. Refer to FSU-6, "
FRONT SUSPENSION
ASSEMBLY" .
4. Carefully lower jack, or raise lift to remove the engine, the transmission assembly and front suspension
member. When performing work, observe the following caution:
CAUTION:
Confirm there is no interference with the vehicle.
Make sure that all connection points have been disconnected.
Keep in mind the center of vehicle gravity changes. If necessary, use jack(s) to support the vehi-
cle at rear jacking point(s) to prevent it from falling it off the lift.
Separation Work
1. Install engine slingers into front of cylinder head (right bank) and
rear of cylinder head (left bank).
PBIC0804E
Slinger bolts:
: 28.0 Nꞏm (2.9 kg-m, 21 ft-lb)
PBIC2061E

ENGINE ASSEMBLY
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Revision: 2006 January2006 M35/M45
If items or work required are not covered by the engine section, refer to the applicable sections.
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-42, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove the engine, the transmission assembly, the transfer assembly and the front final drive assem-
bly with front suspension member from vehicle downward. Then separate the engine, the transmission assem-
bly, the transfer and the front final drive assembly.
Preparation
1. Release fuel pressure. Refer to EC-98, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery terminals. Refer to SC-4, "
BATTERY" .
4. Remove the following parts:
Engine room cover (RH and LH); Refer to EM-14, "ENGINE ROOM COVER" .
Engine cover; Refer to EM-19, "INTAKE MANIFOLD COLLECTOR" .
Front road wheel and tires (power tool)
Front and rear engine undercover (power tool)
Front cross bar; Refer to FSU-23, "FRONT SUSPENSION ASSEMBLY" .
Cowl top cover (RH); Refer to EI-18, "COWL TOP" .
Air duct and air cleaner case assembly; EM-17, "AIR CLEANER AND AIR DUCT" .
5. Discharge refrigerant from A/C circuit. Refer to ATC-151, "
REFRIGERANT LINES" .
6. Remove radiator hoses (upper and lower). Refer to CO-14, "
RADIATOR" .
Engine Room LH
1. Disconnect heater hose from vehicle-side, and fit a plug onto hose end to prevent engine coolant leak.
2. Disconnect wire bonding (between vehicle to left bank cylinder head).
3. Disconnect A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to
AT C - 1 5 1 , "
REFRIGERANT LINES" .
4. Disconnect brake booster vacuum hose.
Engine Room RH
1. Disconnect battery positive cable vehicle side and temporarily fasten it on engine.
2. Disconnect grounding cables.
3. Disconnect fuel feed hose (with damper) and EVAP hose. Refer to EM-45, "
FUEL INJECTOR AND FUEL
TUBE" .
CAUTION:
Fit plugs onto disconnected hoses to prevent fuel leak.
4. Remove reservoir tank of power steering oil pump and piping from vehicle, and temporarily secure them
on engine. Refer to PS-29, "
POWER STEERING OIL PUMP" .
CAUTION:
When temporarily securing, keep the reservoir tank upright to avoid a fluid leak.
Vehicle inSide
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.

EM-120
[VQ35DE]
ENGINE ASSEMBLY
Revision: 2006 January2006 M35/M45
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-37, "BODY SIDE
TRIM" and IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect engine room harness connectors at unit sides TCM, ECM and other.
3. Disengage intermediate fixing point. Pull out engine room harnesses to engine room side, and temporarily
secure them on engine.
CAUTION:
When pulling out harnesses, take care not to damage harnesses and connectors.
After temporarily securing, cover connectors with vinyl or similar material to protect against for-
eign material adhesion.
Vehicle Underbody
1. Remove A/T fluid cooler hoses and power steering oil pump oil cooler hoses.
Install plug to avoid leakage of A/T fluid and power steering fluid.
2. Disconnect heated oxygen sensor 2 harness. Refer to EX-3, "
EXHAUST SYSTEM" .
3. Remove three way catalyst and exhaust front tube. Refer to EX-3, "
EXHAUST SYSTEM" .
4. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-13, "
STEERING COLUMN" .
5. Remove rear propeller shaft. Refer to PR-6, "
REAR PROPELLER SHAFT" .
6. Remove front drive shaft (both side). Refer to FAX-8, "
FRONT DRIVE SHAFT" .
7. Disconnect harness connector from transmission assembly and transfer assembly.
8. Disengage A/T control rod at control device assembly side. Then, temporarily secure it on the transmis-
sion assembly, so that it does not sag. Refer to AT-222, "
SHIFT CONTROL SYSTEM" .
9. Remove rear plate cover from oil pan (upper). Then remove bolts fixing drive plate to torque converter.
Refer to EM-29, "
OIL PAN AND OIL STRAINER" and AT-271, "TRANSMISSION ASSEMBLY" .
10. Remove bolts fixing the transmission assembly to lower rear side of oil pan (upper). Refer to AT- 2 7 1 ,
"TRANSMISSION ASSEMBLY" .
11. Remove front stabilizer at transverse link side. Refer to FSU-18, "
STABILIZER BAR" .
12. Remove lower ends of left and right strut from transverse link. Refer to FSU-23, "
FRONT SUSPENSION
ASSEMBLY" .
13. Separate steering outer sockets from steering knuckle. Refer to PS-18, "
POWER STEERING GEAR" .
14. Remove transverse links mounting bolts at knuckle side. Refer to FSU-31, "
TRANSVERSE LINK" .
Removal Work
1. Use a manual lift table caddy (commercial service tool) or equiv-
alently rigid tool such as a transmission jack. Securely support
bottom of suspension member and transmission.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
2. Remove rear engine mounting member bolts.
3. Remove front suspension member mounting bolts and nuts. Refer to FSU-23, "
FRONT SUSPENSION
ASSEMBLY" .
4. Carefully lower jack, or raise lift to remove the engine, transmission assembly, transfer, front final drive
assembly and front suspension member. When performing work, observe the following caution:
CAUTION:
Confirm there is no interference with the vehicle.
Make sure that all connection points have been disconnected.
Keep in mind the center of the vehicle gravity changes. If necessary, use jack(s) to support the
vehicle at rear jacking point(s) to prevent it from falling it off the lift.
PBIC0804E

ENGINE ASSEMBLY
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Revision: 2006 January2006 M35/M45
Always use the support point specified for lifting.
Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for
unavoidable reasons, support at the rear axle jacking point with transmission jack or similar tool
before starting work, in preparation for the backward shift of center of gravity.
For supporting points for lifting and jacking point at rear axle, refer to GI-42, "Garage Jack and
Safety Stand and 2-Pole Lift" .
REMOVAL
Outline
At first, remove engine, transmission assembly with front suspension member from vehicle downward. Then
separate engine from transmission.
Preparation
1. Release fuel pressure. Refer to EC-809, "FUEL PRESSURE RELEASE" .
2. Drain engine coolant from radiator. Refer to CO-40, "
Changing Engine Coolant" .
CAUTION:
Perform this step when engine is cold.
Do not spill engine coolant on drive belts.
3. Disconnect both battery cables. Refer to SC-4, "
BATTERY" .
4. Remove crankshaft position sensor (POS) from transmission.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
5. Remove the following parts:
Front and rear engine undercover (power tool)
Air duct (inlet), air duct and air cleaner case assembly; Refer to EM-177, "AIR CLEANER AND AIR
DUCT" .
Front road wheels and tires (power tool)
Engine Room LH
1. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
2. Disconnect wire bonding from exhaust manifold cover to vehicle.
3. Disconnect vacuum hose between vehicle and engine and set it aside.
4. Discharge refrigerant from A/C circuit. Refer to ATC-151, "
REFRIGERANT LINES" .
5. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
151, "REFRIGERANT LINES" .
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-193, "FUEL INJECTOR AND FUEL TUBE" .
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect ground cable (between vehicle and right bank cylinder head).
3. Disconnect vacuum hose between vehicle and engine and set it aside.
4. Disconnect reservoir tank of power steering oil pump from engine, and move it aside for easier work.
CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Ve h i c le i n s i d e
Follow procedure below to disconnect engine room harness connectors at passenger room side, and tempo-
rarily secure them on engine.
1. Remove passenger-side kicking plate, dash side finisher, and glove box. Refer to EI-37, "
BODY SIDE
TRIM" and IP-10, "INSTRUMENT PANEL ASSEMBLY" .
2. Disconnect engine room harness connectors at unit sides TCM, ECM and other.