INFINITI M35 2006 Factory Service Manual

EC-1178
[VK45DE]
DTC P0455 EVAP CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
DTC P0455 EVAP CONTROL SYSTEMPFP:14950
On Board Diagnosis LogicNBS005II
This diagnosis detects a very large leak (fuel filler cap fell off etc.) in EVAP system between the fuel tank and
EVAP canister purge volume control solenoid valve.
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
If the fuel filler cap is not tightened properly, the MIL may come on.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0455
0455EVAP control system
gross leak detectedEVAP control system has a very large leak
such as fuel filler cap fell off, EVAP control sys-
tem does not operate properly.
Fuel filler cap remains open or fails to
close.
Incorrect fuel tank vacuum relief valve
Incorrect fuel filler cap used
Foreign matter caught in fuel filler cap.
Leak is in line between intake manifold
and EVAP canister purge volume control
solenoid valve.
Foreign matter caught in EVAP canister
vent control valve.
EVAP canister or fuel tank leaks
EVAP purge line (pipe and rubber tube)
leaks
EVAP purge line rubber tube bent.
Loose or disconnected rubber tube
EVAP canister vent control valve and the
circuit
EVAP canister purge volume control
solenoid valve and the circuit
Fuel tank temperature sensor
O-ring of EVAP canister vent control
valve is missing or damaged.
EVAP control system pressure sensor
Refueling EVAP vapor cut valve
ORVR system leaks
PBIB1026E

DTC P0455 EVAP CONTROL SYSTEM
EC-1179
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Revision: 2006 January2006 M35/M45
Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureNBS005IJ
CAUTION:
Never remove fuel filler cap during the DTC Confirmation Procedure.
NOTE:
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is
placed on flat level surface.
Open engine hood before conducting the following procedures.
WITH CONSULT-II
1. Tighten fuel filler cap securely until ratcheting sound is heard.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
5. Make sure that the following conditions are met.
COOLAN TEMP/S: 0 - 70
C (32 - 158F)
INT/A TEMP SE: 0 - 60
C (32 - 140F)
6. Select “EVAP SML LEAK P0442/P1442” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT-II screen, go to
EC-788, "
Basic Inspection" .
7. Make sure that “OK” is displayed.
If “NG” is displayed, select “SELF-DIAG RESULTS” mode and
make sure that “EVAP GROSS LEAK [P0455]” is displayed. If it
is displayed, refer to EC-1180, "
Diagnostic Procedure" .
If P0442 is displayed, perform Diagnostic Procedure for DTC
P0442 EC-1126, "
Diagnostic Procedure" .
PBIB0829E
SEC763C

EC-1180
[VK45DE]
DTC P0455 EVAP CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
WITH GST
NOTE:
Be sure to read the explanation of EC-775, "
Driving Pattern" before driving vehicle.
1. Start engine.
2. Drive vehicle according to EC-775, "
Driving Pattern" .
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
5. Select Service $07 with GST.
If P0455 is displayed on the screen, go to EC-1180, "Diagnostic Procedure" .
If P0442 is displayed on the screen, go to EC-1126, "Diagnostic Procedure" .
If P0441 is displayed on the screen, go to EC-1121, "Diagnostic Procedure" .
Diagnostic ProcedureNBS005IK
1. CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK >> GO TO 2.
NG >> Replace with genuine NISSAN fuel filler cap.
2. CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK >> GO TO 3.
NG >> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3. CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. CHECK FUEL TANK VACUUM RELIEF VALVE
Refer to EC-752, "
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FULLER CAP)" .
OK or NG
OK >> GO TO 5.
NG >> Replace fuel filler cap with a genuine one.
SEF915U

DTC P0455 EVAP CONTROL SYSTEM
EC-1181
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Revision: 2006 January2006 M35/M45
5. CHECK EVAP PURGE LINE
Check EVAP purge line (pipe, rubber tube, fuel tank and EVAP canister) for cracks, improper connection or
disconnection.
Refer to EC-750, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 6.
NG >> Repair or reconnect the hose.
6. CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 7.
7. CHECK EVAP CANISTER VENT CONTROL VALVE
Check the following.
EVAP canister vent control valve is installed properly.
Refer to EC-753, "
Removal and Installation" .
EVAP canister vent control valve.
Refer to EC-1152, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Repair or replace EVAP canister vent control valve and O-ring.
8. INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port (1) securely.
NOTE:
Improper installation of the EVAP service port adapter to the
EVAP service port may cause leaking.
With CONSULT-II>>GO TO 9.
Without CONSULT-II>>GO TO 10.
PBIB2689E
SEF916U

EC-1182
[VK45DE]
DTC P0455 EVAP CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
9. CHECK FOR EVAP LEAK
With CONSULT-II
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode
with CONSULT-II.
3. Touch “START” and apply pressure into the EVAP line until the
pressure indicator reaches the middle of the bar graph.
NOTE:
Do not use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pres-
sure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details.
Refer to EC-750, "
EVAPORATIVE EMISSION LINE DRAWING"
.
OK or NG
OK >> GO TO 11.
NG >> Repair or replace.
10. CHECK FOR EVAP LEAK
Without CONSULT-II
1. Turn ignition switch OFF.
2. Apply 12 volts DC to EVAP canister vent control valve (1). The
valve will close. (Continue to apply 12 volts until the end of test.)
–Illustration shows the view from under the vehicle
–: Vehicle front
–EVAP canister (2)
–EVAP control system pressure sensor (3)
3. Pressurize the EVAP line using pressure pump with 1.3 to 2.7
kPa (10 to 20 mmHg, 0.39 to 0.79 inHg), then remove pump and
EVAP service port adapter.
NOTE:
Do not use compressed air or a high pressure pump.
Do not exceed 4.12 kPa (0.042 kg/cm2 , 0.6 psi) of pressure in the system.
4. Using EVAP leak detector, locate the EVAP leak. For the leak
detector, refer to the instruction manual for more details. Refer
to EC-750, "
EVAPORATIVE EMISSION LINE DRAWING" .
OK or NG
OK >> GO TO 12.
NG >> Repair or replace.
PEF917U
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DTC P0455 EVAP CONTROL SYSTEM
EC-1183
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11 . CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
With CONSULT-II
1. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
2. Start engine.
3. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode.
4. Touch “Qu” on CONSULT-II screen to increase “PURG VOL
CONT/V” opening to 100%.
5. Check vacuum hose for vacuum when revving engine up to
2,000 rpm.
OK or NG
OK >> GO TO 14.
NG >> GO TO 13.
12. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE OPERATION
Without CONSULT-II
1. Start engine and warm it up to normal operating temperature.
2. Stop engine.
3. Disconnect vacuum hose to EVAP canister purge volume control solenoid valve at EVAP service port.
4. Start engine and let it idle for at least 80 seconds.
5. Check vacuum hose for vacuum when revving engine up to 2,000 rpm.
OK or NG
OK >> GO TO 15.
NG >> GO TO 13.
13. CHECK VACUUM HOSE
Check vacuum hoses for clogging or disconnection. Refer to EC-833, "
Vacuum Hose Drawing" .
OK or NG
OK (With CONSULT-II)>>GO TO 14.
OK (Without CONSULT-II)>>GO TO 15.
NG >> Repair or reconnect the hose.
14. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
With CONSULT-II
1. Start engine.
2. Perform “PURG VOL CONT/V” in “ACTIVE TEST” mode with
CONSULT-II. Check that engine speed varies according to the
valve opening.
OK or NG
OK >> GO TO 16.
NG >> GO TO 15.
PBIB1678E
Vacuum should exist.
PBIB1678E

EC-1184
[VK45DE]
DTC P0455 EVAP CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
15. CHECK EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-1145, "
Component Inspection" .
OK or NG
OK >> GO TO 16.
NG >> Replace EVAP canister purge volume control solenoid valve.
16. CHECK FUEL TANK TEMPERATURE SENSOR
Refer to EC-1071, "
Component Inspection" .
OK or NG
OK >> GO TO 17.
NG >> Replace fuel level sensor unit.
17. CHECK EVAP CONTROL SYSTEM PRESSURE SENSOR
Refer to EC-1168, "
Component Inspection" .
OK or NG
OK >> GO TO 18.
NG >> Replace EVAP control system pressure sensor.
18. CHECK EVAP/ORVR LINE
Check EVAP/ORVR line between EVAP canister and fuel tank for clogging, kink, looseness and improper con-
nection. For location, refer to EC-756, "
ON BOARD REFUELING VAPOR RECOVERY (ORVR)" .
OK or NG
OK >> GO TO 19.
NG >> Repair or replace hoses and tubes.
19. CHECK RECIRCULATION LINE
Check recirculation line between filler neck tube and fuel tank for clogging, kink, cracks, looseness and
improper connection.
OK or NG
OK >> GO TO 20.
NG >> Repair or replace hose, tube or filler neck tube.
20. CHECK REFUELING EVAP VAPOR CUT VALVE
Refer to EC-759, "
REFUELING EVAP VAPOR CUT VALVE" .
OK or NG
OK >> GO TO 21.
NG >> Replace refueling EVAP vapor cut valve with fuel tank.
21. CHECK INTERMITTENT INCIDENT
Refer to EC-878, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END

DTC P0456 EVAP CONTROL SYSTEM
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Revision: 2006 January2006 M35/M45
DTC P0456 EVAP CONTROL SYSTEMPFP:14950
On Board Diagnosis LogicNBS005IL
This diagnosis detects very small leaks in the EVAP line between fuel tank and EVAP canister purge volume
control solenoid valve, using the intake manifold vacuum in the same way as conventional EVAP small leak
diagnosis.
If ECM judges a leak which corresponds to a very small leak, the very small leak P0456 will be detected.
If ECM judges a leak equivalent to a small leak, EVAP small leak P0442 will be detected.
If ECM judges there are no leaks, the diagnosis will be OK.
DTC No. Trouble diagnosis name DTC detecting condition Possible cause
P0456
0456Evaporative emission
control system very
small leak (negative
pressure check)
EVAP system has a very small leak.
EVAP system does not operate prop-
erly.
Incorrect fuel tank vacuum relief valve
Incorrect fuel filler cap used
Fuel filler cap remains open or fails to close.
Foreign matter caught in fuel filler cap.
Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
Foreign matter caught in EVAP canister vent con-
trol valve.
EVAP canister or fuel tank leaks
EVAP purge line (pipe and rubber tube) leaks
EVAP purge line rubber tube bent
Loose or disconnected rubber tube
EVAP canister vent control valve and the circuit
EVAP canister purge volume control solenoid
valve and the circuit
Fuel tank temperature sensor
O-ring of EVAP canister vent control valve is miss-
ing or damaged
EVAP canister is saturated with water
EVAP control system pressure sensor
Refueling EVAP vapor cut valve
ORVR system leaks
Fuel level sensor and the circuit
Foreign matter caught in EVAP canister purge vol-
ume control solenoid valve
PBIB1026E

EC-1186
[VK45DE]
DTC P0456 EVAP CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
CAUTION:
Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used,
the MIL may come on.
If the fuel filler cap is not tightened properly, the MIL may come on.
Use only a genuine NISSAN rubber tube as a replacement.
DTC Confirmation ProcedureNBS005IM
NOTE:
If DTC P0456 is displayed with P0442, first perform trouble diagnosis for DTC P0456.
After repair, make sure that the hoses and clips are installed properly.
If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait
at least 10 seconds before conducting the next test.
TESTING CONDITION:
Open engine hood before conducting following procedure.
If any of following conditions are met just before the DTC confirmation procedure, leave the vehi-
cle for more than 1 hour.
–Fuel filler cap is removed.
–Fuel is refilled or drained.
–EVAP component parts is/are removed.
Before performing the following procedure, confirm that battery voltage is more than 11V at idle.
WITH CONSULT-II
1. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT-II.
2. Make sure the following conditions are met.
FUEL LEVEL SE: 0.25 - 1.4V
COOLAN TEMP/S: 0 - 32
C (32 - 90F)
FUEL T/TMP SE: 0 - 35
C (32 - 95F)
INT A/TEMP SE: More than 0
C (32F)
If NG, turn ignition switch OFF and leave the vehicle in a cool place (soak the vehicle) or refilling/draining
fuel until the output voltage condition of the “FUEL LEVEL SE” meets within the range above and leave
the vehicle for more than 1 hour. Then start from step 1).
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON.
5. Select “EVAP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT-II.
Follow the instruction displayed.
6. Make sure that “OK” is displayed.
If “NG” is displayed, refer to EC-1188, "
Diagnostic Procedure" .
NOTE:
If the engine speed cannot be maintained within the range displayed on CONSULT-II screen, go
to EC-788, "
Basic Inspection" .
Make sure that EVAP hoses are connected to EVAP canister purge volume control solenoid
valve properly.
PBIB0837E

DTC P0456 EVAP CONTROL SYSTEM
EC-1187
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Revision: 2006 January2006 M35/M45
Overall Function CheckNBS005IN
WITH GST
Use this procedure to check the overall function of the EVAP very small leak function. During this check, a 1st
trip DTC might not be confirmed.
CAUTION:
Do not use compressed air, doing so may damage the EVAP system.
Do not start engine.
Do not exceeded 4.12 kPa (0.042 kg/cm2 , 0.6 psi).
1. Attach the EVAP service port adapter securely to the EVAP ser-
vice port (1).
2. Set the pressure pump and a hose.
3. Also set a vacuum gauge via 3-way connector and a hose.
4. Turn ignition switch ON.
5. Connect GST and select Service $08.
6. Using Service $08 control the EVAP canister vent control valve
(close).
7. Apply pressure and make sure the following conditions are sat-
isfied.
Pressure to be applied: 2.7 kPa (20 mmHg, 0.79 inHg)
Time to be waited after the pressure drawn in to the EVAP
system and the pressure to be dropped: 60 seconds and
the pressure should not be dropped more than 0.4 kPa (3 mmHg, 0.12 inHg).
If NG, go to EC-1188, "
Diagnostic Procedure" .
If OK, go to next step.
8. Disconnect GST.
9. Start engine and warm it up to normal operating temperature.
10. Turn ignition switch OFF and wait at least 10 seconds.
11. Restart engine and let it idle for 90 seconds.
12. Keep engine speed at 2,000 rpm for 30 seconds.
13. Turn ignition switch OFF.
NOTE:
For more information, refer to GST instruction manual.
PBIB2689E
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