service INFINITI M35 2006 Factory Service Manual

TF-4
PRECAUTIONS
Revision: 2006 January2006 M35/M45
Service Notice or PrecautionsNDS000D5
Do not reuse transfer fluid, once it has been drained.
Check the fluid level or replace the fluid only with the vehicle parked on level ground.
During removal or installation, keep inside of transfer clear of dust or dirt.
Replace all tires at the same time. Always use tires of the proper size and the same brand and pattern.
Fitting improper size and unusual wear tires applies excessive force to vehicle mechanism and can cause
longitudinal vibration.
Disassembly should be done in a clean work area, it is preferable to work in dustproof area.
Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign matter.
All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
Check for the correct installation status prior to removal or disassembly. If matching marks are required,
be certain they do not interfere with the function of the parts when applied.
Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them
with a new ones if necessary.
Gaskets, seals and O-rings should be replaced any time when the transfer is disassembled.
In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If
tightening sequence is specified, use it.
Observe the specified torque when assembling.
Clean and flush the parts sufficiently and blow-dry them.
Be careful not to damage sliding surfaces and mating surfaces.
Clean innerparts with lint-free cloth or towels. Do not use cotton work gloves and rags to prevent adhering
fibers.

PREPARATION
TF-5
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service ToolsNDS000D6
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
To o l n a m eDescription
ST27862000
(—)
Drift
a: 62.5 mm (2.461 in) dia.
b: 42 mm (1.65 in) dia.
Installing front oil seal
KV381054S0
(J-34286)
Puller
Removing rear oil seal
ST30720000
(J-25405)
Drift
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
Installing rear oil seal
Installing mainshaft oil seal
KV40104830
(—)
Drift
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.500 in) dia.
Installing rear oil seal
KV38100300
(J-25523)
Drift
a: 54 mm (2.13 in) dia.
b: 46 mm (1.81 in) dia.
c: 32 mm (1.26 in) dia.
Removing mainshaft bearing
ST33052000
(—)
Drift
a: 28 mm (1.10 in) dia.
b: 22 mm (0.87 in) dia.
Removing mainshaft assembly
ST30611000
(J-25742-1)
Drift bar
a: 350 mm (1.10 in)
b: 25 mm (1.10 in) dia.
c: M12
1.5P
Removing rear bearing
ZZA0194D
ZZA0601D
ZZA0811D
ZZA1003D
ZZA1046D
ZZA1000D
NT663

PREPARATION
TF-7
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
Commercial Service ToolsNDS000D7
To o l n a m eDescription
Puller
Removing companion flange
Flange wrench
Removing and installing self-lock nut
Puller
Removing front drive shaft front bearing
Removing front drive shaft rear bearing
Power tool
Loosening bolts and nuts
NT077
NT771
ZZB0823D
PBIC0190E

SERVICE DATA AND SPECIFICATIONS (SDS)
TF-59
C
E
F
G
H
I
J
K
L
MA
B
TF
Revision: 2006 January2006 M35/M45
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsNDS000E6
Applied model VQ35DE
Transfer model ETX13B
Fluid capacity (Approx.)
1.25 (2-5/8 US pt, 2-1/4 lmp pt)

TF-60
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: 2006 January2006 M35/M45

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
D
F
G
H
I
J
K
L
M
SECTION WT
A
B
WT
Revision: 2006 January2006 M35/M45
ROAD WHEELS & TIRES
PRECAUTIONS .......................................................... 3
Precautions .............................................................. 3
PREPARATION ........................................................... 4
Special Service Tools [SST] ..................................... 4
Commercial Service Tools ........................................ 4
NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 5
NVH Troubleshooting Chart ..................................... 5
ROAD WHEEL ............................................................ 6
Inspection ................................................................. 6
ALUMINUM WHEEL ............................................. 6
STEEL WHEEL ..................................................... 6
ROAD WHEEL TIRE ASSEMBLY .............................. 7
Balancing Wheels (Bonding Weight Type) ............... 7
REMOVAL ........................................................
..... 7
WHEEL BALANCE ADJUSTMENT ...................... 7
Rotation .................................................................... 8
LOW TIRE PRESSURE WARNING SYSTEM ............ 9
System Components ................................................ 9
System Description .................................................. 9
TRANSMITTER ..................................................... 9
RECEIVER .......................................................
... 10
LOW TIRE PRESSURE WARNING CONTROL
UNIT .................................................................... 10
LOW TIRE PRESSURE WARNING LAMP ......... 10
DISPLAY UNIT ..................................................... 11
CAN COMMUNICATION .......................................... 12
System Description ................................................ 12
TROUBLE DIAGNOSES .......................................... 13
How to Perform Trouble Diagnoses ....................... 13
BASIC CONCEPT ............................................... 13
Schematic .............................................................. 14
Wiring Diagram — T/WARN — .............................. 15
Control Unit Input/Output Signal Standard ............. 18
ID Registration Procedure ...................................... 19
ID REGISTRATION WITH ACTIVATION TOOL ... 19
ID REGISTRATION WITHOUT ACTIVATION
TOOL .................................................................. 20
Transmitter Wake Up Operation ............................. 21
WITH TRANSMITTER ACTIVATION TOOL ........ 21CONSULT-II Function (AIR PRESSURE MONI-
TOR) ....................................................................... 21
FUNCTION .......................................................
... 21
CONSULT-II SETTING PROCEDURE ................ 21
WORK SUPPORT MODE ................................... 22
SELF-DIAG RESULT MODE ............................... 22
DATA MONITOR MODE ...................................... 23
ACTIVE TEST MODE ......................................... 23
LOW TIRE PRESSURE WARNING CONTROL
UNIT PART NUMBER ......................................... 24
Diagnosis Procedure with Warning Lamp Function
(Without CONSULT-II) ............................................ 24
DESCRIPTION .................................................... 24
FUNCTION .......................................................
... 24
LOW TIRE PRESSURE WARNING LAMP DIAG-
NOSTIC CHART .................................................. 24
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 26
INTRODUCTION ................................................. 26
WORK FLOW ...................................................... 26
Preliminary Check .................................................. 27
Trouble Diagnosis Chart ......................................... 28
SELF-DIAGNOSIS .............................................. 28
DIAGNOSIS CHART BY SYMPTOM .................. 29
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 30
Inspection 1: Transmitter no Data ........................... 30
MALFUNCTION CODE NO. 21, 22, 23, 24 ......... 30
Inspection 2: Receiver Data Error .......................... 31
MALFUNCTION CODE NO. 25, 26, 27, 28 ......... 31
Inspection 3: Transmitter Pressure Data Error ....... 32
MALFUNCTION CODE NO. 35, 36, 37, 38 ......... 32
Inspection 4: Transmitter Function Code Error ....... 32
MALFUNCTION CODE NO. 41, 42, 43, 44 ......... 32
Inspection 5: Transmitter Battery Voltage Low ....... 33
MALFUNCTION CODE NO. 45, 46, 47, 48 ......... 33
Inspection 6: Receiver ID No Registration .............. 33
MALFUNCTION CODE NO. 51 ........................... 33
Inspection 7: Vehicle Speed Signal ........................ 34

WT-2Revision: 2006 January2006 M35/M45 MALFUNCTION CODE NO. 52 ........................... 34
Inspection 8: CAN Communication System Mal-
function ................................................................... 34
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 35
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On ........................ 35
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On ............................................ ... 36
Inspection 3: Warning Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 37
Inspection 4: Turn Signal Lamp Blinks When Ignition
Switch Is Turned On ............................................ ... 37
Inspection 5: ID Registration Can Not Be Completed ... 38REMOVAL AND INSTALLATION .............................. 39
Transmitter .............................................................. 39
REMOVAL ............................................................ 39
INSTALLATION .................................................... 39
Low Tire Pressure Warning Control Unit ................. 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 40
Receiver .................................................................. 40
REMOVAL ............................................................ 40
INSTALLATION .................................................... 40
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 41
Road Wheel ............................................................ 41
Tire .......................................................................... 41

WT-4
PREPARATION
Revision: 2006 January2006 M35/M45
PREPARATIONPFP:00002
Special Service Tools [SST]NES000JL
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsNES000JM
Tool number
(Kent-Moore No.)
Tool nameDescription
(J-45295)
Activation toolID registration
SEIA0462E
Tool nameDescription
Power toolRemoving wheel nuts
PBIC0190E

WT-6
ROAD WHEEL
Revision: 2006 January2006 M35/M45
ROAD WHEELPFP:40300
InspectionNES000JO
ALUMINUM WHEEL
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If deformed, remove wheel and check wheel
runout.
a. Remove tire from aluminum wheel and mount on a tire balance machine.
b. Set dial indicator as shown in the figure.
STEEL WHEEL
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If deformed, remove wheel and check wheel
runout.
a. Remove tire from steel wheel and mount on a tire balance machine.
b. Set two dial indicators as shown in the figure.
c. Set each dial indicator to 0.
d. Rotate wheel and check dial indicators at several points around
the circumference of the wheel.
e. Calculate runout at each point as shown below.
f. Select maximum positive runout value and the maximum nega-
tive value.
Add the two values to determine total runout.
In case a positive or negative value is not available, use the
maximum value (negative or positive) for total runout.
If the total runout value exceeds the limit, replace steel wheel. Wheel runout (Dial indicator value):
Refer to WT-41, "
SERVICE DATA
AND SPECIFICATIONS (SDS)" .
SFA975B
Radial runout = (A+B)/2
Lateral runout = (C+D)/2
Wheel runout : Refer to WT-41, "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
SEIA0558E

WT-8
ROAD WHEEL TIRE ASSEMBLY
Revision: 2006 January2006 M35/M45
If either residual imbalance value exceeds 7 g (0.25 oz), repeat installation procedures.
RotationNES000JQ
Follow the maintenance schedule for tire rotation service intervals. Refer to MA-7, "PERIODIC MAINTE-
NANCE" .
Do not include the T-type spare tire when rotating the tires.
CAUTION:
When installing wheels, tighten them diagonally by divid-
ing the work two to three times in order to prevent the
wheels from developing any distortion.
Be careful not to tighten wheel nut at torque exceeding
the criteria for preventing strain of disc rotor.
Maximum allowable unbalanceDynamic (At rim flange) Less than 7 g (0.25 oz) (one side)
Static (At flange) Less than 14 g (0.49 oz)
Tightening torque
of wheel nut: 108 Nꞏm (11 kg-m, 80 ft-lb)
SMA829C