Body INFINITI M35 2006 Factory Service Manual

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QUICK REFERENCE INDEX
AGENERAL INFORMATIONGIGeneral Information
BENGINEEMEngine Mechanical
LUEngine Lubrication System
COEngine Cooling System
ECEngine Control System
FLFuel System
EXExhaust System
ACCAccelerator Control System
CTRANSMISSION/
TRANSAXLEATAutomatic Transmission
DDRIVELINE/AXLETFTransfer
PRPropeller Shaft
FFDFront Final Drive
RFDRear Final Drive
FAXFront Axle
RAXRear Axle
ESUSPENSIONFSUFront Suspension
RSURear Suspension
WTRoad Wheels & Tires
FBRAKESBRBrake System
PBParking Brake System
BRCBrake Control System
GSTEERINGPSPower Steering System
STCSteering Control System
HRESTRAINTSSBSeat Belts
SRSSupplemental Restraint System
(SRS)
IBODYBLBody, Lock & Security System
GWGlasses, Window System & Mir-
rors
RFRoof
EIExterior & Interior
IPInstrument Panel
SESeat
JAIR CONDITIONERATCAutomatic Air Conditioner
KELECTRICALSCStarting & Charging System
LTLighting System
DIDriver Information System
WWWiper, Washer & Horn
BCSBody Control System
LANLAN System
AVAudio-Visual System
ACSAuto Cruise Control System
PGPower Supply, Ground & Circuit Ele-
ments
LMAINTENANCEMAMaintenance
MINDEXIDXAlphabetical Index
Edition: January 2005
Revision: January 2006

ACCELERATOR CONTROL SYSTEM
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ACC
Revision: 2006 January2006 M35/M45
ACCELERATOR CONTROL SYSTEMPFP:18005
ComponentsNBS005RP
Removal and InstallationNBS005RQ
REMOVAL
1. Disconnect accelerator pedal position sensor harness connector.
2. Remove front kicking plate and dash side finisher. Refer to EI-37, "
BODY SIDE TRIM" .
3. Remove the cap and the inside mounting nut, and then disassemble the accelerator pedal pad from the
floor carpet.
4. Press the pin (1) with long-nose pliers and pull them out in the
direction shown by the arrow ( ). Then remove the accelerator
pedal pad (2).
CAUTION:
Do not disengage the part (the link) other than pins.
5. Remove accelerator pedal stopper cover.
1.Accelerator pedal bracket and lever
assembly2. Accelerator pedal stopper cover 3. Cap
4. Accelerator pedal pad 5. Pin
PBIC3203E
KBIA3594J

LASER BEAM AIMING ADJUSTMENT
ACS-13
[ICC]
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ACS
Revision: 2006 January2006 M35/M45
LASER BEAM AIMING ADJUSTMENTPFP:00026
OutlineNKS004CM
Adjust the laser beam aiming every time the ICC sensor integrated unit is removed or installed.
CAUTION:
Adjust laser beam aiming at a horizontal place as far as 12 m (39 ft) forward the vehicle can be
seen.
Adjust laser beam aiming 5 seconds after starting engine.
Never view ICC sensor integrated unit body window directly during laser beam aiming adjustment.
Follow the CONSULT-II when adjusting the laser beam aiming (laser beam aiming adjustment can-
not be operated without CONSULT-II).
Never ride on vehicle during laser beam aiming adjustment.
Idle and turn headlamps OFF during laser beam aiming adjustment.
PreparationNKS004CN
Adjust the tire pressure to the specified value.
See that there is no load in the vehicle.
Coolant, engine oil filled up to correct level and full fuel tank.
Shift the gear into “P” position and release the parking brake.
Clean the ICC sensor integrated unit with a soft cloth.
Remove the front bumper grille. Refer to EI-13, "Removal and
Installation of Front Bumper Grille" .
Outline of Adjustment ProcedureNKS004CO
1. Set up the ICC target board [KV99110100 (J-45718)].
2. Adjust the sensor following the procedure on CONSULT-II. (Turn manually the screw for up-down position
adjustment. ICC sensor integrated unit automatically adjust the right-left position.)
Setting the ICC Target BoardNKS004CP
Accurate ICC target board setting is required for the laser beam aiming adjustment.
CAUTION:
ICC system does not function normally if laser beam aiming is not accurate.
ADJUSTING HEIGHT OF THE TARGET
1. Attach a triangle scale at 28 mm (1.10 in) below the center.
PKIB8350E
PKIB8351E

LASER BEAM AIMING ADJUSTMENT
ACS-17
[ICC]
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ACS
Revision: 2006 January2006 M35/M45
6. Touch “LASER BEAM ADJUST”.
7. Touch “START”.
CAUTION:
If the adjustment screen does not appear on the CONSULT-
II screen in 10 seconds. After touching “LASER BEAM
ADJUST” screen, the following causes may be considered:
Target is not set accurately.
There is not enough space beside the target.
The range of laser beam aiming exceeds for improper
installation position.
–Deformation of vehicle body.
–Deformation of unit.
–Deformation of bracket.
The area is not suitable for the adjustment work.
ICC sensor integrated unit is not clean.
8. After the CONSULT-II displays “ADJUST THE VERTICAL OF
LASER BEAM AIMING” turn the up-down direction adjusting
screw until “U/D CORRECT” value is set in the range of
4.
CAUTION:
Turn the screw slowly. The value change on display is
slower than actual movement of the ICC sensor integrated
unit. Wait for 2 seconds every time the screw is turned half
a rotation.
NOTE:
Turning the screw clockwise to laser beam is downward and
counterclockwise to laser beam is upward.
9. When “U/D CORRECT” value indicates
4, confirm that the margin of value remains within 4 at least for
2 seconds with no equipment or hand touching the ICC sensor integrated unit.
SKIA6191E
PKIB8359E
PKIB8360E
PKIB8361E

ACS-40
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: 2006 January2006 M35/M45
14ECM CIRCUIT
[C1A14]
ECM malfunction.
Accelerator pedal position sensor
malfunction.
ICC sensor integrated unit mal-
function.ACS-55
15GEAR POSITION
[C1A15]
TCM malfunction.
A/T turbine revolution sensor mal-
function.
A/T vehicle speed sensor mal-
function.ACS-56
16RADAR STAIN
[C1A16]ICC sensor integrated unit body
window has contamination.ACS-57
18LASER AIMING INCMP
[C1A18]Laser beam aiming of ICC sensor
integrated unit is not adjusted.ACS-57
21UNIT HIGH TEMP
[C1A21]Temperature around ICC sensor
integrated unit is excessively high.ACS-57
24NP RANGE
[C1A24]
Park/neutral position switch mal-
function.
TCM malfunction.ACS-58
25 SHIFT RANGE IND
[C1A25]TCM malfunction.ACS-58
26ECD MODE MALF
[C1A26]
ABS actuator and electric unit
(control unit) malfunction.
ICC sensor integrated unit mal-
function.ACS-59
27ECD PWR SUPLY CIR
[C1A27]
ABS actuator and electric unit
(control unit) power supply voltage
is excessively low.
ABS actuator and electric unit
(control unit) malfunction.ACS-59
55NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.No malfunction item has been
detected. —
100CAN COMM CIRCUIT
[U1000]
ICC sensor integrated unit detects
CAN communication malfunction.ACS-60
11 0CONTROL UNIT (CAN)
[U1010]
ICC sensor integrated unit detects
malfunction by CAN initial diagno-
sis.ACS-60
DTC
No.CONSULT-II
screen termsICC
system
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-
vehicle
d i s t a n c e
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with
preview
function)

TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-57
[ICC]
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Revision: 2006 January2006 M35/M45
DTC 16 RADAR STAINNKS004DA
1. VISUAL INSPECTION 1
Check ICC sensor integrated unit body window for contamination and foreign materials.
Is it found?
YES >> 1. If any, remove them.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 2.
2. VISUAL INSPECTION 2
Check ICC sensor integrated unit body window for cracks and scratches.
Is it found?
YES >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 3.
3. ASKING COMPLAINTS
1. Ask if there is any trace of contamination or foreign material on ICC sensor integrated unit.
2. Ask if vehicle was driven in snow or ICC sensor integrated unit was frosted.
3. Ask if ICC sensor integrated unit was fogged temporarily. (Front window glass may have also tended to be
fogged.)
Is there any symptom?
YES >> Explain difference in displays between contamination detection result and current indication to
customer, and tell them “This is not malfunction”.
NO >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
DTC 18 LASER AIMING INCMPNKS004DB
1. ADJUST LASER BEAM AIMING
1. Adjust laser beam aiming. Refer to ACS-13, "
LASER BEAM AIMING ADJUSTMENT" .
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system again.
3. Check if “LASER AIMING INCMP [C1A18]” (DTC 18) is indicated in self-diagnosis item in the display.
Is it indicated?
YES >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> INSPECTION END
DTC 21 UNIT HIGH TEMPNKS004DC
1. CHECK SYMPTOM
Check if cooling system malfunctions.
Does it malfunction?
YES >> 1. Repair cooling system.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.

ACS-66
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: 2006 January2006 M35/M45
4. CHECK CHIME OPERATION
With CONSULT-II
1. Select “BUZZER” on “BCM”.
2. With “BUZZER” “ACTIVE TEST”, check if “IGN KEY WARN ALM” and “LIGHT WARN ALM” operate nor-
mally.
Does chime sound?
YES >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> 1. Replace combination meter.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
Symptom 6: Driving Force Is HuntingNKS004DP
1. PERFORM ECM SELF-DIAGNOSIS
With CONSULT-II
Perform “ENGINE” self-diagnosis. Refer to EC-133, "
CONSULT-II Function (ENGINE)" (for VQ35DE) or EC-
846, "CONSULT-II Function (ENGINE)" (for VK45DE).
Is malfunction indicated?
YES >> 1. Repair or replace applicable item.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> Refer to ACS-66, "
Symptom 7: ICC System Frequently Cannot Detect the Vehicle Ahead/ Detec-
tion Zone Is Short" .
Symptom 7: ICC System Frequently Cannot Detect the Vehicle Ahead/ Detection
Zone Is Short
NKS004DQ
The detection function may become unstable in the following cases.
When the reflector of the vehicle ahead is deficient/ not clean enough to reflect the radar.
When driving a road with extremely sharp corners.
When the sensor cannot detect the reflector of the vehicle ahead as the vehicle ahead is passing a hill or
passing the peak.
1. VISUAL CHECK 1
Check ICC sensor integrated unit body window for contamination and foreign materials.
Is it found?
YES >> 1. If any, remove them.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 2.
2. VISUAL CHECK 2
Check ICC sensor integrated unit body window for cracks and scratches.
Is it found?
YES >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 3.

TROUBLE DIAGNOSIS FOR SYMPTOMS
ACS-67
[ICC]
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Revision: 2006 January2006 M35/M45
3. ADJUST LASER BEAM AIMING
1. Adjust laser beam aiming. Refer to ACS-13, "
LASER BEAM AIMING ADJUSTMENT" .
2. Perform ICC system running test. Check if preceding vehicle detection performance has been improved.
Is it improved?
YES >> INSPECTION END
NO >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
Symptom 8: The System Does Not Detect the Vehicle Ahead at AllNKS004DR
1. CHECK DISPLAY
Check if dot matrix LCD in the combination meter illuminate. Refer to DI-17, "
Self-Diagnosis Mode of Combi-
nation Meter" .
OK or NG
OK >> GO TO 2.
NG >> Check combination meter. Refer to DI-18, "
HOW TO PERFORM TROUBLE DIAGNOSIS"
2. VISUAL CHECK 1
Check ICC sensor integrated unit body window for contamination and foreign materials.
Is it found?
YES >> 1. If any, remove them.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 3.
3. VISUAL CHECK 2
Check ICC sensor integrated unit body window for cracks and scratches.
Is it found?
YES >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
NO >> GO TO 4.
4. ADJUST LASER BEAM AIMING
1. Adjust laser beam aiming. Refer to ACS-13, "
LASER BEAM AIMING ADJUSTMENT" .
2. Perform ICC system running test. Check if preceding vehicle detection performance has been improved.
Is it improved?
YES >> INSPECTION END
NO >> 1. Replace ICC sensor integrated unit, and adjust laser beam aiming.
2. Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.

AT-8
PRECAUTIONS
Revision: 2006 January2006 M35/M45
Precautions NCS001JE
Before connecting or disconnecting the A/T assembly har-
ness connector, turn ignition switch OFF and disconnect
the battery cable from the negative terminal. Because bat-
tery voltage is applied to TCM even if ignition switch is
turned OFF.
After performing each TROUBLE DIAGNOSIS, perform
“DTC (Diagnostic Trouble Code) Confirmation Procedure”.
If the repair is completed the DTC should not be displayed
in the “DTC Confirmation Procedure”.
When removing the transmission from a vehicle, do not use the
companion flange section at the rear end of the transmission as
a support point. (VK45DE models only)
Always use the specified brand of ATF. Refer to MA-12, "Fluids
and Lubricants" .
Use lint-free paper not cloth rags during work.
After replacing the ATF, dispose of the waste oil using the meth-
ods prescribed by law, ordinance, etc.
Before proceeding with disassembly, thoroughly clean the out-
side of the transmission. It is important to prevent the internal
parts from becoming contaminated by dirt or other foreign mat-
ter.
Disassembly should be done in a clean work area.
Use lint-free paper or towels for wiping parts clean. Common
shop rags can leave fibers that could interfere with the operation
of the transmission.
Place disassembled parts in order for easier and proper assem-
bly.
All parts should be carefully cleaned with a general purpose,
non-flammable solvent before inspection or reassembly.
Gaskets, seals and O-rings should be replaced any time the
transmission is disassembled.
It is very important to perform functional tests whenever they are indicated.
The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent
springs and small parts from becoming scattered or lost.
Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, or hold bearings and washers in place during assembly. Do not use grease.
Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
SEF289H
SEF217U
SCIA0490E

AT-228
SHIFT CONTROL SYSTEM
Revision: 2006 January2006 M35/M45
Checking of A/T PositionNCS001QO
1. Place selector lever in “P” position, and turn ignition switch ON (engine stop).
2. Make sure that selector lever can be shifted to other than “P” position when brake pedal is depressed.
Also make sure that selector lever can be shifted from “P” position only when brake pedal is depressed.
3. Move the selector lever and check for excessive effort, sticking, noise or rattle.
4. Confirm the selector lever stops at each position with the feel of engagement when it is moved through all
the positions. Check whether or not the actual position the selector lever is in matches the position shown
by the shift position indicator and the A/T body.
5. The method of operating the lever to individual positions cor-
rectly should be as shown in the figure.
6. When selector button is pressed in “P”, “R”, or “N” position with-
out applying forward/backward force to selector lever, check but-
ton operation for sticking.
7. Confirm the back-up lamps illuminate only when lever is placed
in the “R” position. Confirm the back-up lamps does not illumi-
nate when selector lever is pushed against “R” position in the
“P” or “N” position.
8. Confirm the engine can only be started with the selector lever in
the “P” and “N” positions. (With selector lever in the “P” position,
engine can be started even when selector lever is moved for-
ward and backward.)
9. Make sure that A/T is locked completely in “P” position.
10. When selector lever is set to manual shift gate, make sure that manual mode is displayed on combination
meter.
Shift selector lever to “+” and “-” sides, and check that set shift position changes.
SCIA6760E