warning INFINITI QX4 2001 Factory Service Manual

FOR SIDE COLLISION=NBRS0049S02To repair the SRS for a side collision, perform the following steps.
When the side air bag is activated in the side collision:
1) Replace the following component:
þ All parts of front seatback (including front seatback frame) with side air bag module (on the side on which
side air bag is activated)
þ Diagnosis sensor unit
þ Satellite sensor (on the side on which side air bag is activated)
2) Check the SRS components and the related parts using the table shown below.
IReplace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
3) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-38). Ensure entire SRS operation properly.
When SRS is not activated in the side collision:
1) Check the SRS components and the related parts using the table shown below.
IReplace any SRS components and the related parts showing visible signs of damage (dents, cracks,
deformation).
2) Conduct self-diagnosis using CONSULT-II or ªAIR BAGº warning lamp. Refer to ªSRS Operation Checkº
for details (RS-38). Ensure entire SRS operation properly.
SRS Inspection (For side collision)NBRS0049S0201
PartSide air bag is acti-
vatedSRS is NOT activated
Built-in side air bags
module (LH or RH)REPLACE all parts of
front seatback with
deployed side air bag
module.1. Check for visible signs of damage (dents, tears, deformation) of the seatback
on the collision side.
2. If damagedÐREPLACE the damaged seat parts with new bolts and remove
the side air bag module.
3. Check for visible signs of damaged (tesrs etc.) of the side air bag module.
4. Check harness and connectors for damage, and terminals for deformities.
5. If no damaged is found, reinstall the side air bag module with new torx nuts
coated with bonding agent.
6. If damagedÐREPLACE the side air bag module with new torx nuts coated with
bonding agent. Air bag must be deployed before disposing of it.
Satellite sensor (LH
or RH)REPLACE the satel-
lite sensor on the col-
lision side with new
nuts coated with
bonding agent.
(Repair the center
pillar inner, etc. before
installing new one if
damaged.)1. Remove the satellite sensor on the collision side. Check harness connectors
for damage, terminals for deformities, and harness for binding.
2. Check for visible signs of damage (dents, cracks, deformation) of the satellite
sensor.
3. Install the satellite sensor to check fit.
4. If no damage is found, reinstall the satellite sensor with new nuts coated with
bonding agent.
5. If damagedÐREPLACE the satellite sensor with new nuts coated with bonding
agent.
Diagnosis sensor unit REPLACE the diag-
nosis sensor unit with
the new bolts.1. Check case and bracket for dents, cracks or deformities.
2. Check connectors for damage, and terminals for deformities.
3. If no damage is found, reinstall the diagnosis sensor unit with new special bolts
and ground bolt.
4. If damagedÐREPLACE. Install the diagnosis sensor unit with new special
bolts and ground bolt.
Seat belt pre-ten-
sioner assembly1. Check if the seat belt can be extended smoothly.
If the seat belt cannot be extended smoothly.
± Check for deformities of the center pillar inner.
± If the center pillar inner has no damage, REPLACE the seat belt pre-tensioner assembly.
2. Remove the seat belt pre-tensioner assembly on the collision side. Check harness cover and connec-
tors for damage, terminals for deformities, and harness for binding.
3. Check for visible signs of damage (dents, cracks, deformation) of the seat belt pre-tensioner assembly.
4. If no damage is found, reinstall the seat belt pre-tensioner assembly.
5. If damagedÐREPLACE the seat belt pre-tensioner assembly with new bolts coated with bonding
agent. The seat belt pre-tensioner assembly must be deployed before disposing of it.
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SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Collision Diagnosis (Cont'd)
RS-61

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NBSC0001The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to INFINITI QX4 is as follows:
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt
pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of side air bag module (located in the outer side of front seat),
satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness,
warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized INFINITI dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Wiring Diagrams and Trouble DiagnosisNBSC0002When you read wiring diagrams, refer to the following:
IGI-11, ªHOW TO READ WIRING DIAGRAMSº
IEL-9, ªPOWER SUPPLY ROUTINGº for power distribution circuit
When you perform trouble diagnosis, refer to the following:
IGI-35, ªHOW TO FOLLOW TEST GROUP IN TROUBLE DIAGNOSISº
IGI-24, ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº
PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
SC-2

How to Handle BatteryNBSC0003CAUTION:
IIf it becomes necessary to start the engine with a booster
battery and jumper cables, use a 12-volt booster battery.
IAfter connecting battery cables, ensure that they are
tightly clamped to battery terminals for good contact.
INever add distilled water through the hole used to check
specific gravity.
MEL040F
METHODS OF PREVENTING OVER-DISCHARGENBSC0003S01The following precautions must be taken to prevent over-discharg-
ing a battery.
IThe battery surface (particularly its top) should always be kept
clean and dry.
IThe terminal connections should be clean and tight.
IAt every routine maintenance, check the electrolyte level.
This also applies to batteries designated as ªlow maintenanceº
and ªmaintenance-freeº.
MEL041F
IWhen the vehicle is not going to be used over a long period of
time, disconnect the negative battery terminal. (If the vehicle
has an extended storage switch, turn it off.)
MEL042F
ICheck the charge condition of the battery.
Periodically check the specific gravity of the electrolyte. Keep
a close check on charge condition to prevent over-discharge.
CHECKING ELECTROLYTE LEVELNBSC0003S02WARNING:
Do not allow battery fluid to come in contact with skin, eyes,
fabrics, or painted surfaces. After touching a battery, do not
touch or rub your eyes until you have thoroughly washed your
hands. If acid contacts eyes, skin or clothing, immediately
flush with water for 15 minutes and seek medical attention.
BATTERY
How to Handle Battery
SC-4

System DescriptionNBSC0009The alternator provides DC voltage to operate the vehicle's electrical system and to keep the battery charged.
The voltage output is controlled by the IC regulator.
Power is supplied at all times to alternator terminal S through:
I120A fusible link (lettera, located in the fuse and fusible link box), and
I7.5A fuse (No. 65, located in the fuse and fusible link box).
Terminal B supplies power to charge the battery and operate the vehicle's electrical system. Output voltage
is controlled by the IC regulator at terminal S detecting the input voltage. The charging circuit is protected by
the 120A fusible link.
Terminal E of the alternator supplies ground through body ground E101.
With the ignition switch in the ON or START position, power is supplied
Ithrough 10A fuse [No. 8, located in the fuse block (J/B)]
Ito combination meter terminal 12 for the charge warning lamp.
Ground is supplied to terminal 43 of the combination meter through terminal L of the alternator. With power
and ground supplied, the charge warning lamp will illuminate. When the alternator is providing sufficient volt-
age with the engine running, the ground is opened and the charge warning lamp will go off.
If the charge warning lamp illuminates with the engine running, a fault is indicated.GI
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CHARGING SYSTEM
System Description
SC-19

DIAGNOSTIC PROCEDURE 3=NBSC0020S05Check ªSº Terminal CircuitNBSC0020S0501
1 CHECK ªSº TERMINAL CONNECTION
Check to see if ªSº terminal is clean and tight.
OK or NG
OK©GO TO 2.
NG©Repair ªSº terminal connection. Confirm repair by performing complete Battery/Starting/
Charging system test.
2 CHECK ALTERNATOR ªSº TERMINAL CIRCUIT
Check voltage between alternator terminal 2 and ground using a digital circuit tester.
SEL427X
OK or NG
OK©GO TO 3.
NG©Check the following.
I7.5A fuse (No. 65, located in fuse and fusible link box)
IHarness for open or short between alternator and fuse
3 CHECK ªSº TERMINAL CONNECTION QUALITY (VOLTAGE DROP TEST)
Check voltage between alternator terminal 2 and battery positive terminal using a digital tester.
SEL428X
OK or NG
OK©Replace the alternator. Confirm repair by performing complete Battery/Starting/Charging
system test.
NG©Check harness between the battery and the alternator for poor continuity.
MALFUNCTION INDICATORNBSC0020S06The IC regulator warning function activates to illuminate
ªCHARGEº warning lamp, if any of the following symptoms occur
while alternator is operating:
IExcessive voltage is produced.
INo voltage is produced.
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CHARGING SYSTEM
Trouble Diagnoses with Battery/Starting/Charging System Tester (Cont'd)
SC-27

Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
NBST0044The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to INFINITI QX4 is as follows:
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), seat belt
pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of side air bag module (located in the outer side of front seat),
satellite sensor, diagnosis sensor unit (one of components of air bags for a frontal collision), wiring harness,
warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in theRS sectionof this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized INFINITI dealer.
IImproper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
Precautions for Steering SystemNBST0002IBefore disassembly, thoroughly clean the outside of the unit.
IDisassembly should be done in a clean work area. It is important to prevent the internal parts from
becoming contaminated by dirt or other foreign matter.
IPlace disassembled parts in order, on a parts rack, for easier and proper assembly.
IUse nylon cloths or paper towels to clean the parts; common shop rags can leave lint that might
interfere with their operation.
IBefore inspection or reassembly, carefully clean all parts with a general purpose, non-flammable
solvent.
IBefore assembly, apply a coat of recommended power steering fluid* to hydraulic parts. Vaseline
may be applied to O-rings and seals. Do not use any grease.
IReplace all gaskets, seals and O-rings. Avoid damaging O-rings, seals and gaskets during instal-
lation. Perform functional tests whenever designated.
*: Genuine Nissan PSF II or equivalent. Refer to MA-11, ªFluids and Lubricantsº.
PRECAUTIONS
Supplemental Restraint System (SRS) ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº
ST-2

6. If rack sliding force is not within specification, overhaul steer-
ing gear assembly.
7. If rack sliding force is OK, inspect steering column. Refer to
ªInspectionº, ªSTEERING WHEEL AND STEERING
COLUMNº, ST-14.
SST834-F
Checking Hydraulic SystemNBST0015Before starting, check belt tension, driving pulley and tire pressure.
1. Set Tool. Open shut-off valve. Then bleed air.
Refer to ªBleeding Hydraulic Systemº, ST-9.
2. Run engine, at idle speed or 1,000 rpm.
Make sure fluid temperature in reservoir tank rises to 60 to
80ÉC (140 to 176ÉF).
WARNING:
Warm up engine with shut-off valve fully opened. If engine is
started with shut-off valve closed, fluid pressure in the power
steering pump increase to maximum. This will raise fluid tem-
perature abnormally.
3. Check pressure with steering wheel fully turned to left and right
positions with engine idling at 1,000 rpm.
CAUTION:
Do not hold the steering wheel in a locked position for more
than 15 seconds.
Power steering pump maximum operating pressure:
8,630 - 9,219 kPa
(88 - 94 kg/cm
2, 1,251 - 1,337 psi)
IIf pressure reaches maximum operating pressure, system is
OK.
IIf pressure increases above maximum operating pressure,
check power steering pump flow control valve. Refer to ST-28.
4. If power steering pressure is below the maximum operating
pressure, slowly close shut-off valve and check pressure
again.
CAUTION:
Do not close shut-off valve for more than 15 seconds.
IIf pressure increases to maximum operating pressure, gear
should be damaged. Refer to ªRemoval and Installationº,
ST-18.
IIf pressure remains below maximum operating pressure, pump
should be damaged. Refer to ªDisassemblyº, ST-28.
5. After checking hydraulic system, remove Tool and add fluid as
necessary. Then completely bleed air out of system. Refer to
ST-9.
ON-VEHICLE SERVICE
Checking Steering Wheel Turning Force (Cont'd)
ST-10

SFA614B
SFA234AC
Toe-inNBSU0006S03Measure toe-in using the following procedure.
WARNING:
IAlways perform the following procedure on a flat surface.
IMake sure that no person is in front of the vehicle before
pushing it.
1. Bounce front of vehicle up and down to stabilize the posture.
2. Push the vehicle straight ahead about 5 m (16 ft).
3. Put a mark on base line of the tread (rear side) of both tires at
the same height of hub center. This mark is a measuring point.
4. Measure distance ªAº (rear side).
5. Push the vehicle slowly ahead to rotate the wheels 180
degrees (1/2 turn).
If the wheels have rotated more than 180 degrees (1/2 turn), try
the above procedure again from the beginning. Never push
vehicle backward.
6. Measure distance ªBº (front side).
Total toe-in:
Refer to SDS, SU-13.
SFA749B
7. Adjust toe-in by varying the length of steering tie-rods.
a. Loosen lock nuts.
b. Adjust toe-in by screwing tie-rods in and out.
SFA486A
Make sure both tie-rods are the same length.
Standard length ªLº:
Refer to ST-33, ªSteering Gear and Linkageº.
c. Tighten lock nuts to specified torque.
Lock nut tightening torque:
Refer to ST-17, ªPOWER STEERING GEAR AND LINK-
AGEº.
SFA439BA
Front Wheel Turning AngleNBSU0006S04Turning angle is set by stroke length of steering gear rack and
cannot be adjusted.
1. Set wheels in straight-ahead position. Then move vehicle for-
ward until front wheels rest on turning radius gauge properly.
2. Rotate steering wheel all the way right and left; measure turn-
ing angle.
Do not hold the steering wheel on full lock for more than 15
seconds.
Wheel turning angle (Full turn):
Refer to SDS, SU-13.
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FRONT SUSPENSION
On-vehicle Service (Cont'd)
SU-7

SFA956A
REMOVALNBSU00081. Remove stabilizer connecting rod.
2. Remove strut assembly fixing bolts and nuts (to hood-ledge).
Do not remove piston rod lock nut on vehicle.
SSU002
DISASSEMBLYNBSU00091. Set strut assembly on vise, thenloosenpiston rod lock nut.
WARNING:
Do not remove piston rod lock nut at this time.
2. Compress spring with tool so that the strut mounting insulator
can be turned by hand.
WARNING:
Make sure that the pawls of the two spring compressors are
firmly hooked on the spring. The spring compressors must be
tightened alternately so as not to tilt the spring.
SSU003
3. Remove piston rod lock nut.
INSPECTIONNBSU0010Strut AssemblyNBSU0010S01ICheck for smooth operation through a full stroke, both com-
pression and extension.
ICheck for oil leakage on welded and gland packing portion.
ICheck piston rod for cracks, deformation and other damage.
IReplace if necessary.
Strut Mounting Insulator and Rubber PartsNBSU0010S02ICheck cemented rubber-to-metal portion for separation and
cracks. Check rubber parts for deterioration.
IReplace if necessary.
Strut Mounting BearingNBSU0010S03ICheck thrust bearing parts for abnormal noise and excessive
rattle in axial direction.
IReplace if necessary.
Coil SpringNBSU0010S04ICheck for cracks, deformation and other damage. Replace if
necessary.
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FRONT SUSPENSION
Coil Spring and Strut Assembly (Cont'd)
SU-9

TRANSFER
SECTION
TF
CONTENTS
PRECAUTIONS...............................................................3
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............3
Precautions ..................................................................3
Service Notice..............................................................4
Wiring Diagrams and Trouble Diagnosis .....................4
PREPARATION...............................................................5
Special Service Tools ..................................................5
Commercial Service Tools ...........................................9
ALL-MODE 4WD SYSTEM...........................................10
Cross-sectional View .................................................10
Control System .......................................................... 11
ALL-MODE 4WD TRANSFER BASIC CONTROL........12
HYDRAULIC CONTROL CIRCUITS...........................12
OUTLINE................................................................12
CONTROL SYSTEM DIAGRAM................................13
INDICATIONS OF 4WD WARNING LAMP..................13
Location of Electrical Parts ........................................14
Description of Electrical Parts ...................................15
TRANSFER MOTOR................................................15
WAIT DETECTION SWITCH.....................................15
2-4WD SHIFT SOLENOID VALVE.............................16
LINE PRESSURE SWITCH.......................................16
Circuit Diagram for Quick Pinpoint Check.................17
Wiring Diagram - TF -................................................18
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................27
Trouble Diagnosis without CONSULT-II ....................27
DESCRIPTION........................................................27
SELF-DIAGNOSTIC PROCEDURE............................28
INDICATIONS OF 4WD WARNING LAMP..................29
Trouble Diagnosis with CONSULT-II .........................30
SELF-DIAGNOSIS...................................................30
SELF-DIAGNOSTIC ITEMS......................................31
DATA MONITOR......................................................33
DATA MONITOR ITEMS...........................................34
REFERENCE VALUE IN DATA MONITOR MODE......36
WORK SUPPORT....................................................38
CLUTCH FORCE RELEASE LIMIT ADJUSTMENT.....39
TROUBLE DIAGNOSIS - INTRODUCTION..................41Introduction ................................................................41
DESCRIPTION........................................................41
DIAGNOSTIC WORKSHEET.....................................41
Work Flow ..................................................................43
HOW TO PERFORM TROUBLE DIAGNOSES FOR
QUICK AND ACCURATE REPAIR
.............................43
TROUBLE DIAGNOSIS - BASIC INSPECTION...........44
Listen to Customer Complaints .................................44
Transfer Fluid Check .................................................44
Road Test...................................................................44
PREPARATION FOR ROAD TEST............................44
1. CHECK BEFORE ENGINE IS STARTED...............45
2. CHECK AT IDLE..................................................47
3. CRUISE TEST.....................................................51
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................54
Transfer Control Unit Terminals and Reference
Value ..........................................................................54
REMOVAL AND INSTALLATION OF TRANSFER
CONTROL UNIT
......................................................54
INSPECTION OF TRANSFER CONTROL UNIT..........54
TRANSFER CONTROL UNIT INSPECTION TABLE....55
VEHICLE SPEED SENSOR (FRONT
REVOLUTION SENSOR)..............................................61
Diagnostic Procedure ................................................61
4WD SOLENOID VALVE...............................................64
Diagnostic Procedure ................................................64
2-4WD SHIFT SOLENOID VALVE AND 4WD
SHIFT SWITCH..............................................................66
Diagnostic Procedure ................................................66
TRANSFER MOTOR AND TRANSFER MOTOR
RELAY...........................................................................70
Diagnostic Procedure ................................................70
TRANSFER FLUID TEMPERATURE SENSOR............73
Diagnostic Procedure ................................................73
ATP SWITCH, WAIT DETECTION SWITCH AND
NEUTRAL-4LO SWITCH...............................................76
Diagnostic Procedure ................................................76
CLUTCH PRESSURE SWITCH....................................80
Diagnostic Procedure ................................................80
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