IDX INFINITI QX4 2001 Factory Service Manual

8. Vehicle Vibrates Excessively When ABS Is
Operating
=NBBR0078IWhile ABS is operating, brake pedal vibrates slightly. This is
not a problem.
IIf vehicle vibration is greater in the AUTO mode than in the
2WD mode, there is the possibility of failure in the communi-
cation line between the ABS control unit and transfer control
unit. Check and locate the cause of the problem.
1 INSPECTION START
Inspection for excessive vibration of vehicle
SBR508E
©GO TO 2.
2 CARRY OUT SELF-DIAGNOSIS
Perform self-diagnosis for the ABS actuator and electric unit and transfer control unit.
Are there any malfunctions?
Ye s©GO TO 3.
No©GO TO 4.
3 INSPECTION OR REPAIR
Inspect or repair the system according to the self-diagnostic item.
OK©GO TO 4.
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TROUBLE DIAGNOSES FOR SYMPTOMSABS
8. Vehicle Vibrates Excessively When ABS Is Operating
BR-77

6 CHECK ABS OPERATING SIGNAL
1. Connect CONSULT-II to Data Link Connector.
2. Turn ignition switch ªONº. Set CONSULT-II in the active test mode to output an ABS operating signal.
(Refer to ªACTIVE TEST PROCEDUREº, ªCONSULT-II Inspection Procedureº, BR-47.)
3. An ABS operating signal lasts for 10 seconds. During the time the signal is being output, check resistance between
transfer control unit connector terminal 32 and ground.
Resistance: 0.5W, max.
SBR680E
Is resistance within specifications?
Ye s©CHECK transfer control unit.
Refer to TF-86, ªTROUBLE DIAGNOSIS FOR ABS OPERATION SIGNALº.
No©Replace ABS actuator and electric unit.
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TROUBLE DIAGNOSES FOR SYMPTOMSABS
8. Vehicle Vibrates Excessively When ABS Is Operating (Cont'd)
BR-79

SBR873C
Front Sensor RotorNBBR0079S03REMOVALNBBR0079S03011. Remove the front wheel hub. Refer to AX-8, ªDisassemblyº.
2. Remove the sensor rotor using suitable puller, drift and bear-
ing replacer.
SBR400DA
INSTALLATIONNBBR0079S0302Install the sensor rotor using suitable drift and press.
IAlways replace sensor rotor with new one.
IPay attention to the direction of front sensor rotor as shown in
figure.
SRA800AA
Rear Sensor RotorNBBR0079S04REMOVALNBBR0079S0401IRemove the sensor rotor using Tool.
SBR402D
INSTALLATIONNBBR0079S0402Install the sensor rotor using suitable drift and press.
IAlways replace sensor rotor with new one.
IPay attention to the direction of front sensor rotor as shown in
figure.
SBR503E
G SensorNBBR0079S06Always replace G sensor if bumped or dropped. Otherwise,
performance characteristics of G sensor will be changed,
which in turn changes ABS control performance characteris-
tics.
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REMOVAL AND INSTALLATIONABS
Front Sensor Rotor
BR-81

General SpecificationsNBBR0118Unit: mm (in)
Applied model2WD 4WD
Front brakeBrake model AD31VC
Cylinder bore diameter´number of pistons 44.45 (1.7500)´2
Pad
Length´width´thickness132.0´52.5´11
(5.20´2.067´0.43)
Rotor outer diameter´thickness 300´28 (11.81´1.10)
Rear brakeBrake model LT30C
Cylinder bore diameter 22.23 (7/8)
Lining length´width´thickness296´50´6.1
(11.65´1.97´0.240)
Drum inner diameter 295.0 (11.61)
Master cylinder Bore diameter 25.40 (1)
Control valveValve modelProportioning valve
within master cylinderLinkage type load
sensing valve
Split point
kPa (kg/cm
2, psi)´reducing ratio2,942 (30, 427)´0.2 (Variable)´0.18
Brake boosterBooster model M235T
Diaphragm diameterPri: 252 (9.92)
Sec: 205 (8.07)
Recommended brake fluidDOT 3
Disc BrakeNBBR0119Unit: mm (in)
Brake modelAD31VC
Pad wear limit Minimum thickness 2.0 (0.079)
Rotor repair limit Minimum thickness 26.0 (1.024)
Drum BrakeNBBR0120Unit: mm (in)
Brake modelLT30C
Lining wear limit Minimum thickness 1.5 (0.059)
Drum repair limitMaximum inner diameter 296.5 (11.67)
Out-of-round limit 0.03 (0.0012)
Brake PedalNBBR0121Unit: mm (in)
TransmissionA/T
Free height ªHº*175 - 185
(6.89 - 7.28)
Depressed height ªDº*
[under force of 490 N (50 kg, 110 lb) with engine running]70 (2.76)
Clearance ªCº between pedal stopper and threaded end of stop lamp switch or ASCD switch 0.3 - 1.0 (0.012 - 0.039)
Pedal free playAt clevis 1.0 - 3.0 (0.039 - 0.118)
At pedal pad1 - 3 (0.04 - 0.12)
*: Measured from surface of metal panel to pedal pad
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SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
BR-83

BODY & TRIM
SECTION
BT
CONTENTS
PRECAUTIONS...............................................................2
Service Notice..............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²...............2
PREPARATION...............................................................3
Special Service Tools ..................................................3
Commercial Service Tools ...........................................3
SQUEAK AND RATTLE TROUBLE DIAGNOSES.........4
Work Flow ....................................................................4
CUSTOMER INTERVIEW...........................................4
DUPLICATE THE NOISE AND TEST DRIVE................5
CHECK RELATED SERVICE BULLETINS...................5
LOCATE THE NOISE AND IDENTIFY THE ROOT
CAUSE
.....................................................................5
REPAIR THE CAUSE.................................................5
CONFIRM THE REPAIR.............................................6
Generic Squeak and Rattle Troubleshooting ..............6
INSTRUMENT PANEL................................................6
CENTER CONSOLE..................................................6
DOORS.....................................................................6
TRUNK.....................................................................7
SUNROOF/HEADLINER.............................................7
SEATS......................................................................7
UNDERHOOD...........................................................7
Diagnostic Worksheet ..................................................8
CLIP AND FASTENER..................................................10
Description .................................................................10
BODY FRONT END.......................................................12
Removal and Installation ...........................................12
FRONT BUMPER ASSEMBLY..................................12
BODY REAR END AND OPENER................................15
Removal and Installation ...........................................15
REAR BUMPER ASSEMBLY....................................15
FRONT DOOR...............................................................18
Overhaul ....................................................................18
Front Door Limit Switch Reset ..................................19
RESET CONDITIONS..............................................19
RESET PROCEDURES............................................19
REAR DOOR.................................................................20
Overhaul ....................................................................20INSTRUMENT PANEL ASSEMBLY.............................21
Removal and Installation ...........................................21
SIDE AND FLOOR TRIM...............................................28
Removal and Installation ...........................................28
DOOR TRIM...................................................................30
Removal and Installation ...........................................30
ROOF TRIM...................................................................32
Removal and Installation ...........................................32
BACK DOOR TRIM.......................................................34
Removal and Installation ...........................................34
EXTERIOR.....................................................................35
Removal and Installation ...........................................35
FRONT SEAT................................................................41
Removal and Installation ...........................................41
HEATED SEAT........................................................43
REAR SEAT...................................................................44
Removal and Installation ...........................................44
SUNROOF......................................................................45
Adjustment .................................................................45
Removal and Installation ...........................................45
Trouble Diagnoses.....................................................49
DIAGNOSTIC TABLE................................................49
WIND DEFLECTOR.................................................49
ADJUSTMENT.........................................................50
DRAIN HOSES........................................................51
WEATHERSTRIP.....................................................51
LINK AND WIRE ASSEMBLY....................................52
WINDSHIELD AND WINDOWS....................................53
Removal and Installation ...........................................53
REMOVAL...............................................................53
INSTALLATION........................................................53
WINDSHIELD..........................................................54
REAR SIDE WINDOW..............................................55
DOOR MIRROR.............................................................56
Removal and Installation ...........................................56
BODY (ALIGNMENT)....................................................57
Alignment ...................................................................57
ENGINE COMPARTMENT........................................58
UNDERBODY..........................................................60
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Special Service ToolsNBBT0022The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
Ð
(J-39570)
Chassis ear
SBT839
Locating the noise
Ð
(J-43980)
Nissan Squeak and Rattle
kit
SBT840
Repairing the cause of noise
Commercial Service ToolsNBBT0023
Tool name Description
Engine ear
SBT841
Locating the noise
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PREPARATION
Special Service Tools
BT-3

DUPLICATE THE NOISE AND TEST DRIVENBBT0024S02If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or location of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle ªtwistº.
5) At idle, apply engine load (electrical load, half-clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
IDrive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
IIf it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the
vehicle body.
CHECK RELATED SERVICE BULLETINSNBBT0024S03After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSENBBT0024S041. Narrow down the noise to a general area. To help pinpoint the source of the noise, use a listening tool
(Chassis Ear: J-39570, Engine Ear: J-39565 and mechanics stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
Iremoving the components in the area that you suspect the noise is coming from.
Do not use too much force when removing clips and fasteners, otherwise clips and fastener can
be broken or lost during the repair, resulting in the creation of new noise.
Itapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated
only temporarily.
Ifeeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
Iplacing a piece of paper between components that you suspect are causing the noise.
Ilooking for loose components and contact marks.
Refer to ªGeneric Squeak and Rattle Troubleshootingº, BT-6.
REPAIR THE CAUSENBBT0024S05IIf the cause is a loose component, tighten the component securely.
IIf the cause is insufficient clearance between components:
þ separate components by repositioning or loosening and retightening the component, if possible.
þ insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or ure-
thane tape. A Nissan Squeak and Rattle Kit (J-43980) is available through your authorized Nissan Parts
Department.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the Nissan Squeak and Rattle Kit (J-43980). Each item can be ordered
separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 x 135 mm (3.94 x 5.31 in)/76884-71L01: 60 x 85 mm (2.36 x 3.35 in)/76884-71L02: 15 x
25 mm (0.59 x 0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50 x 50 mm (1.97 x 1.97 in)/73982-50Y00: 10 mm (0.39 in) thick, 50 x
50 mm (1.97 x 1.97 in)
INSULATOR (Light foam block)
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
Work Flow (Cont'd)
BT-5

TRUNK=NBBT0025S04Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid bumpers out of adjustment
2. Trunk lid striker out of adjustment
3. The trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINERNBBT0025S05Noises in the sunroof/headliner area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headliner and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATSNBBT0025S06When isolating seat noises it's important to note the position the seat is in and the load placed on the seat
when the noise is present. These conditions should be duplicated when verifying and isolating the cause of
the noise.
Cause of seat noise include:
1. Headrest rods and holders
2. A squeak between the seat pad cushion and frame
3. The rear seat back lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOODNBBT0025S07Some interior noises may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noises include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
Generic Squeak and Rattle Troubleshooting (Cont'd)
BT-7

SBT844
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SQUEAK AND RATTLE TROUBLE DIAGNOSES
Diagnostic Worksheet (Cont'd)
BT-9

Symbol
No.Shapes Removal & Installation
CE117
SBF174D
SBF175D
CF109
SBF651B
SBF652B
CG101
SBF145B
SBF085B
CR103
SBF768B
SBF770B
CS101
SBF078B
SBF992G
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CLIP AND FASTENER
Description (Cont'd)
BT-11