ignition INFINITI QX4 2001 Factory Service Manual

NBEM0007
SEM480G
SEM481G
JEM482G
SEM387C
1. Warm up engine.
2. Turn ignition switch OFF.
3. Release fuel pressure.
Refer to EC-39, ªFuel Pressure Releaseº.
4. Remove engine cover and throttle wire.
5. Remove air duct with air cleaner case.
6. Remove harness connectors and harness brackets around
ignition coils.
7. Remove throttle body.
8. Disconnect ignition coil with power transistor harness
connectors, then remove ignition coils.
9. Remove all spark plugs.
IClean area around plug with compressed air before removing
the spark plug.
10. Attach a compression tester to No. 1 cylinder.
11. Depress accelerator pedal fully to keep throttle valve wide
open.
12. Crank engine and record highest gauge indication.
13. Repeat the measurement on each cylinder as shown above.
IAlways use a fully-charged battery to obtain specified
engine speed.
Unit: kPa (kg/cm2, psi)/rpm
Standard MinimumDifference limit between
cylinders
1,275 (13.0, 185)/300 981 (10.0, 142)/300 98 (1.0, 14)/300
14. If compression in one or more cylinders is low:
a. Pour a small amount of engine oil into cylinders through spark
plug holes.
b. Retest compression.
IIf adding oil helps compression, piston rings may be worn
or damaged. If so, replace piston rings after checking pis-
ton.
IIf pressure stays low, a valve may be sticking or seating
improperly. Inspect and repair valve and valve seat. (Refer
to SDS, EM-76 and EM-79.) If valve or valve seat is dam-
aged excessively, replace them.
IIf compression stays low in two cylinders that are next to
each other:
a) The cylinder head gasket may be leaking, or
b) Both cylinders may have valve component damage. Inspect
and repair as necessary.
15. Install parts in reverse order of removal.
16. Perform ªSelf-diagnosis Procedureº referring to EC-72, ªHow to
Erase DTCº if any DTC appears.
MEASUREMENT OF COMPRESSION PRESSURE
EM-14

SEM415G
17. Disconnect injector harness connectors.
18. Remove fuel tube assembly in reverse order of installation.
Refer to EM-12, ªFuel Tubeº.
SEM416G
19. Remove ignition coils.
20. Remove RH and LH rocker covers from cylinder head.
SEM417G
21. Set No. 1 piston at TDC on the compression stroke by rotat-
ing crankshaft.
IAlign pointer with TDC mark on crankshaft pulley.
SEM418G
ICheck that intake and exhaust cam nose on No. 1 cylinder are
installed as shown left.
If not, turn the crankshaft one revolution (360É) and align as
above.
SEM485G
22. Remove starter motor, and set ring gear stopper using the
mounting bolt hole.
IBe careful not to damage the signal plate teeth.
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TIMING CHAIN
Removal (Cont'd)
EM-25

12. Apply sealant to the hatched portion of rear timing chain case.
IApply continuous bead of liquid gasket to mating surface of
rear timing chain case.
Refer to ªPOSITION FOR APPLYING LIQUID GASKETº,
EM-21.
IBefore installation, wipe off the protruding sealant.
SEM448G
13. Align rear timing chain case with dowel pins, then install on
cylinder head and block.
14. Tighten rear chain case bolts.
a. Tighten bolts in numerical order shown in the figure.
b. Repeat above step a.
15. Reinstall all removed parts in reverse order of removal.
SEM868E
Valve ClearanceNBEM0022CHECKINGNBEM0022S01Check valve clearance while engine is cold and not running.
1. Remove engine cover.
2. Remove air duct with air cleaner case, collectors, hoses, wires,
harnesses, connectors and so on.
3. Remove intake manifold collectors.
4. Remove ignition coils and spark plugs.
5. Remove RH and LH rocker covers.
6. Set No. 1 cylinder at TDC on its compression stroke.
IAlign pointer with TDC mark on crankshaft pulley.
CYLINDER HEAD
Installation (Cont'd)
EM-52

SEM894E
8. Turn crankshaft 240É and align as above.
9. Set No. 3 cylinder at TDC on its compression stroke.
10. Check only those valves shown in the figure.
Crank
positionValve
No. 1 No. 2 No. 3 No. 4 No. 5 No. 6
INT EXH INT EXH INT EXH INT EXH INT EXH INT EXH
No. 3 TDCqq qq
SEM958E
11. Turn crankshaft 240É and align as above.
12. Set No. 5 cylinder at TDC on its compression stroke.
13. Check only those valves shown in the figure.
Crank
positionValve
No. 1 No. 2 No. 3 No. 4 No. 5 No. 6
INT EXH INT EXH INT EXH INT EXH INT EXH INT EXH
No. 5 TDCqqqq
14. If all valve clearances are within specification, install the fol-
lowing parts. If they are out of specification, adjust the valve
clearances.
IIntake manifold collectors
IRH and LH rocker covers
IAll spark plugs
IAll ignition coils
SEM449G
ADJUSTINGNBEM0022S02Adjust valve clearance while engine is cold.
1. Turn crankshaft, to position cam lobe on camshaft of valve that
must be adjusted upward.
2. Thoroughly wipe off engine oil around adjusting shim using a
rag.
3. Using a extra-fine screwdriver, turn the round hole of the
adjusting shim in the direction of the arrow.
CYLINDER HEAD
Valve Clearance (Cont'd)
EM-54

QUICK REFERENCE CHART: QX42001
Engine model VQ35DE
Firing order 1-2-3-4-5-6
Idle speed rpmA/T
(in ªNº position)750 50
Ignition timing (degree BTDC at idle speed) 15É 2É
CO% at idleIdle mixture screw is preset and
sealed at factory.
Drive belt deflection (Cold) mm (in) Used belt
Deflection of
new belt
LimitDeflection
after
adjustment
Alternator
Power steering oil pump
Fan7 (0.28)4-5
(0.16 - 0.20)3.5 - 4.5
(0.138 - 0.177)
Air conditioner compressor 12 (0.472)9-10
(0.354 - 0.394)8-9
(0.31 - 0.35)
Applied pressed force
N (kg, lb)98 (10, 22)
Drive belt tension adjustment (Cold)
N (kg, lb)Used belt
New belt
LimitAfter
adjustment
Alternator
Power steering pump
Fan294 (30, 66)730 - 818
(74.4 - 83.5,
164 - 184)838 - 926
(85.4 - 94.5,
188 - 208)
Air conditioner compressor 196 (20, 44)348 - 436
(35.5 - 44.5,
78 - 98)470 - 559
(47.9 - 57.0,
106 - 126)
Radiator cap relief pressure
kPa (kg/cm
2, psi)78 - 98 (0.8 - 1.0, 11 - 14)
Cooling system leakage testing pressure
kPa (kg/cm
2, psi)157 (1.6, 23)
Compression pressure
kPa (kg/cm
2, psi)/rpmStandard 1,275 (13.0, 185)/300
Minimum 981 (10.0, 142)/300
Spark plugStandard PLFR5A-11
Cold PLFR6A-11
Hot PLFR4A-11
Applied model 245/70 R16 tire
Camber
Degree minute
(Decimal degree)Minimum þ0É35¢(þ0.58É)
Nominal 0É10¢(0.17É)
Maximum 0É55¢(0.92É)
Left and right
difference45¢(0.75É) or less
Caster
Degree minute
(Decimal degree)Minimum 2É15¢(2.25É)
Nominal 3É00¢(3.00É)
Maximum 3É45¢(3.75É)
Left and right
difference45¢(0.75É) or less
Total toe-in Minimum 1 (0.04)
Distance (A þ B)
mm (in)Nominal 2 (0.08)
Maximum 3 (0.12)
Angle (left plus right)
Degree minute
(Decimal degree)Minimum 5¢(0.08É)
Nominal 10¢(0.17É)
Maximum 15¢(0.25É)
Wheel turning angle
(Full turn)Minimum 30É00¢(30.00É)
Inside
Degree minute
(Decimal degree)Nominal 33É00¢(33.00É)
Maximum 34É00¢(34.00É)
Outside
Degree minute
(Decimal degree)Minimum 28É00¢(28.00É)
Nominal 31É00¢(31.00É)
Maximum 32É00¢(32.00É)
* Fuel, radiator coolant and engine oil full.
Spare tire, jack, hand tools and mats in designated positions.
Unit: mm (in)Front brake
Pad wear limit 2.0 (0.079)
Rotor repair limit 26.0 (1.024)
Rear brake
Lining wear limit 1.5 (0.059)
Drum repair limit 296.5 (11.67)
Pedal free height 175 - 185 (6.89 - 7.28)
Pedal depressed height*1 70 (2.76)
Parking brake
Number of notches*2 6 - 8
*1 Under force of 490 N (50 kg, 110 lb) with engine running
*2 At pulling force: 196 N (20 kg, 44 lb)
Unit Liter US measure
Coolant with reservoir 9.2 9-3/4 qt
Engine*With oil filter 5.0 5-1/4 qt
Without oil filter 4.8 5-1/8 qt
Dry engine (engine overhaul) 6.8 7-1/4 qt
Transmis-
sionA/T2WD
8.5 9 qt
4WD
All-mode 4WD transfer 3.0 2-5/8 qt
Differential carrierFront 1.85 3-7/8 pt
Rear 2.8 5-7/8 pt
Power steering system 0.9 1 qt
Air conditioning systemRefrigerant 0.60 - 0.70 kg 1.32 - 1.54 lb
Compressor
oil0.20 6.8 fl oz
* For further details, see ªChanging Engine Oilº in MA section.
Preload
(At hub bolt)
N (kg, lb)Wheel bearing lock nut
78-98(8-10,58-72)
Tightening torque
N×m (kg-m, ft-lb)
Retightening torque after loosen-
ing wheel bearing lock nut
N×m (kg-m, in-lb)0.5 - 1.5 (0.05 - 0.15, 4.3 - 13.0)
Axial end play
mm (in)0 (0)
Starting force at wheel hub bolt
N (kg, lb)A
Turning angle
degree15É - 30É
Starting force at wheel hub bolt
N (kg, lb)B
Wheel bearing preload at wheel hub
bolt
B þ A N (kg, lb)7.06 - 20.99 (0.72 - 2.14, 1.59 - 4.72)

PrecautionsNBGI0001Observe the following precautions to ensure safe and proper
servicing. These precautions are not described in each indi-
vidual section.
SGI646
PRECAUTIONS FOR SUPPLEMENTAL RESTRAINT
SYSTEM (SRS) ªAIR BAGº AND ªSEAT BELT
PRE-TENSIONERº
NBGI0001S01The Supplemental Restraint System such as ªAIR BAGº and ªSEAT
BELT PRE-TENSIONERº used along with a seat belt, helps to
reduce the risk or severity of injury to the driver and front passen-
ger for certain types of collision. The SRS system composition
which is available to INFINITI QX4 is as follows:
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag
module (located in the center of the steering wheel), front pas-
senger air bag module (located on the instrument panel on
passenger side), seat belt pre-tensioners, a diagnosis sensor
unit, warning lamp, wiring harness and spiral cable.
IFor a side collision
The Supplemental Restraint System consists of side air bag
module (located in the outer side of front seat), satellite sensor,
diagnosis sensor unit (one of components of air bags for a
frontal collision), wiring harness, warning lamp (one of compo-
nents of air bags for a frontal collision).
Information necessary to service the system safely is included in
theRS sectionof this Service Manual.
WARNING:
ITo avoid rendering the SRS inoperative, which could
increase the risk of personal injury or death in the event
of a collision which would result in air bag inflation, all
maintenance must be performed by an authorized INFINITI
dealer.
IImproper maintenance, including incorrect removal and
installation of the SRS, can lead to personal injury caused
by unintentional activation of the system. For removal of
Spiral Cable and Air Bag Module, see the RS section.
IDo not use electrical test equipment on any circuit related
to the SRS unless instructed to in this Service Manual.
Spiral cable and wiring harnesses covered with yellow
insulation tape either just before the harness connectors
or for the complete harness are related to the SRS.
PRECAUTIONS FOR IVIS (INFINITI VEHICLE
IMMOBILIZER SYSTEM Ð NATS)
NBGI0001S08IVIS (NATS) will immobilize the engine if someone tries to start it
without the registered key of IVIS (NATS).
Both of the originally supplied ignition key IDs have been IVIS
(NATS) registered.
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PRECAUTIONS
Precautions
GI-3

The security indicator is located on the instrument panel. The indi-
cator blinks when the ignition switch is in OFF or ACC position.
Therefore, IVIS (NATS) warns outsiders that the vehicle is
equipped with the anti-theft system.
IWhen IVIS (NATS) detects trouble, the security indicator lamp
lights up while ignition switch is in ON position.
This lighting up indicates that the anti-theft is not functioning,
so prompt service is required.
IWhen servicing IVIS (NATS) (trouble diagnoses, system initial-
ization and additional registration of other IVIS (NATS) ignition
key IDs), CONSULT-II hardware and CONSULT-II IVIS (NATS)
software is necessary.
Regarding the procedures of IVIS (NATS) initialization and
IVIS (NATS) ignition key ID registration, refer to CONSULT-II
operation manual, IVIS/NVIS.
Therefore, CONSULT-II IVIS (NATS) software (program card
and operation manual) must be kept strictly confidential to
maintain the integrity of the anti-theft function.
IWhen servicing IVIS (NATS) (trouble diagnoses, system initial-
ization and additional registration of other IVIS (NATS) ignition
key IDs), it may be necessary to re-register original key iden-
tification. Therefore, be sure to receive all keys from vehicle
owner.
A maximum of five key IDs can be registered into IVIS (NATS).
IWhen failing to start the engine first time using the key of IVIS
(NATS) (for example, when interference is caused by another
IVIS (NATS) key, an automated full road device or automated
payment device on the key ring), restart as follows.
a) Leave the ignition switch in ON position for approximately 5
seconds.
b) Turn ignition switch to OFF or LOCK position and wait approxi-
mately 5 seconds.
c) Repeat step 1 and 2.
d) Restart the engine while holding the device (which may have
caused the interference) separate from the registered NATS
key. If the no start condition re-occurs, NISSAN recommends
placing the registered IVIS (NATS) key on a separate key ring
to avoid interference from other devices.
PRECAUTIONS FOR INFINITI COMMUNICATOR (IVCS)NBGI0001S09The purpose of INFINITI Communicator is to increase security for
the vehicle owner by providing a convenient way to contact the
most appropriate emergency assistance provider during an emer-
gency.
Improper operation of the system may result in a police response.
The theft warning system also activates INFINITI Communicator.
For details, refer to INFINITI Communicator (IVCS) in the EL sec-
tion.
PRECAUTIONS
Precautions (Cont'd)
GI-4

SGI285
GENERAL PRECAUTIONSNBGI0001S02IDo not operate the engine for an extended period of time
without proper exhaust ventilation.
Keep the work area well ventilated and free of any inflammable
materials. Special care should be taken when handling any
inflammable or poisonous materials, such as gasoline, refrig-
erant gas, etc. When working in a pit or other enclosed area,
be sure to properly ventilate the area before working with haz-
ardous materials.
Do not smoke while working on the vehicle.
SGI231
IBefore jacking up the vehicle, apply wheel chocks or other tire
blocks to the wheels to prevent the vehicle from moving. After
jacking up the vehicle, support the vehicle weight with safety
stands at the points designated for proper lifting before work-
ing on the vehicle.
These operations should be done on a level surface.
IWhen removing a heavy component such as the engine or
transaxle/transmission, be careful not to lose your balance and
drop it. Also, do not allow it to strike adjacent parts, especially
the brake tubes and master cylinder.
SEF289H
IBefore starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
SGI233
ITo prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
SGI234
IBefore servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
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PRECAUTIONS
Precautions (Cont'd)
GI-5

IClean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
IReplace oil seals, gaskets, packings, O-rings, locking washers,
cotter pins, self-locking nuts, etc. with new ones.
IReplace inner and outer races of tapered roller bearings and
needle bearings as a set.
IArrange the disassembled parts in accordance with their
assembled locations and sequence.
IDo not touch the terminals of electrical components which use
microcomputers (such as ECMs).
Static electricity may damage internal electronic components.
IAfter disconnecting vacuum or air hoses, attach a tag to indi-
cate the proper connection.
IUse only the fluids and lubricants specified in this manual.
IUse approved bonding agent, sealants or their equivalents
when required.
IUse tools and recommended special tools where specified for
safe and efficient service repairs.
IWhen repairing the fuel, oil, water, vacuum or exhaust
systems, check all affected lines for leaks.
IDispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.
WARNING:
To prevent ECM from storing the diagnostic trouble codes, do
not carelessly disconnect the harness connectors which are
related to the engine control system and TCM (Transmission
Control Module) system. The connectors should be discon-
nected only when working according to the WORK FLOW of
TROUBLE DIAGNOSES in EC and AT sections.
SGI787
PRECAUTIONS FOR MULTIPORT FUEL INJECTION
SYSTEM OR ENGINE CONTROL SYSTEM
NBGI0001S03IBefore connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM (Engine Control
Module):
Turn ignition switch to OFF position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
IBefore disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
IBe careful not to jar components such as ECM and mass air
flow sensor.
PRECAUTIONS FOR THREE WAY CATALYSTNBGI0001S04If a large amount of unburned fuel flows into the catalyst, the cata-
lyst temperature will be excessively high. To prevent this, follow the
instructions below:
IUse unleaded gasoline only. Leaded gasoline will seriously
damage the three way catalyst.
IWhen checking for ignition spark or measuring engine
compression, make tests quickly and only when necessary.
IDo not run engine when the fuel tank level is low, otherwise the
engine may misfire causing damage to the catalyst.
PRECAUTIONS
Precautions (Cont'd)
GI-6

AGI070
HARNESS INDICATIONNBGI0003S0206ILetter designations next to test meter probe indicate harness
(connector) wire color.
IConnector numbers in a single circle M33 indicate harness
connectors.
COMPONENT INDICATIONNBGI0003S0207IConnector numbers in a double circle F211 indicate compo-
nent connectors.
SGI860
SWITCH POSITIONSNBGI0003S0202Switches are shown in wiring diagrams as if the vehicle is in the
normal condition.
A vehicle is in the normal condition when:
Iignition switch is OFF,
Idoors, hood and trunk lid/back door are closed,
Ipedals are not depressed, and
Iparking brake is released.
HOW TO READ WIRING DIAGRAMS
Description (Cont'd)
GI-16