height INFINITI QX4 2001 Factory Workshop Manual

SGI136A
ENGINE SERIAL NUMBERNBGI0007S0203
MGI042A
AUTOMATIC TRANSMISSION NUMBERNBGI0007S0204
MGI043A
TRANSFER SERIAL NUMBERNBGI0007S0205
DimensionsNBGI0007S03Unit: mm (in)
Wagon
VQ35DE
Overall length 4,650 (183.1)
Overall width 1,840 (72.4)
Overall height1,730 (68.1)
1,795 (70.7)*
Front tread 1,540 (60.6)
Rear tread 1,545 (60.8)
Wheelbase 2,700 (106.3)
*: With luggage rack
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IDENTIFICATION INFORMATION
Identification Number (Cont'd)
GI-43

Brake fluid change ...........................................BR-7
Brake fluid level .............................................MA-25
Brake fluid level and line check .......................BR-7
Brake hydraulic line ..........................................BR-9
Brake inspection ............................................MA-25
Brake lines and cables inspection .................MA-25
Brake lining wear temporary checking ..........MA-26
Brake master cylinder ....................................BR-16
Brake pedal ....................................................BR-14
Bulb specifications ........................................EL-456
Bumper, front ..................................................BT-12
Bumper, rear ...................................................BT-15
BYPS/V - Wiring diagram ....................EC-587, 594
C
Camshaft inspection ......................................EM-42
Camshaft position sensor (PHASE) .............EC-342
Canister-See EVAP canister ..........................EC-32
Center bearing assembly (propeller
shaft) .............................................................PD-9
Center bearing disassembly (propeller
shaft) .............................................................PD-7
Center case (Transfer) ..................................TF-123
CHARGE - Wiring diagram ............................SC-20
Charging system ............................................SC-19
Chassis and body maintenance ....................MA-21
CHIME - Wiring diagram...............................EL-127
CIGAR - Wiring diagram ...............................EL-148
Cigarette lighter.............................................EL-148
Circuit breaker.................................................EL-16
CKPS - Wiring diagram ................................EC-334
Closed loop control (Left bank) ....................EC-491
Closed loop control (Right bank) .................EC-491
Closed throttle position switch .....................EC-431
Clutch drum (Transfer) ..................................TF-125
Clutch force release limit adjustment .............TF-39
Clutch pressure switch (Transfer) .................TF-111
Coil spring (front)..............................................SU-8
Coil spring (rear) ............................................SU-18
Collision diagnosis..........................................RS-59
Combination lamp, front, removal and
installation ...................................................BT-12
Combination lamp, rear, removal and
installation ...................................................BT-35
Combination meter..........................................EL-94
Combination meter removal and instal-
lation - See Instrument panel ......................BT-21
Combination switch .........................................EL-28
COMPAS - Wiring diagram ...........................EL-111
Compass .......................................................EL-110
Component Location (auto A/C).....................HA-27
Compression pressure ...................................EM-14
Compressor clutch removal and
installation .................................................HA-150
Compressor precaution ....................................HA-6
Compressor special service tool ....................HA-10
Connecting rod...............................................EM-65
Connecting rod bearing clearance.................EM-69
Connecting rod bushing clearance ................EM-70Connector inspection .......................................GI-21
Console box - See Instrument panel ..............BT-21
CONSULT for ABS .........................................BR-43
CONSULT for all-mode 4WD ..........................TF-30
CONSULT for engine .....................................EC-81
CONSULT-II general information .....................GI-38
Control valve (A/T) ........................................AT-301
Control valve (Transfer) ................................TF-128
Converter housing installation .......................AT-278
Coolant mixture ratio......................................MA-12
Coolant replacement ......................................MA-14
Cooling circuit (engine) ...................................LC-10
``Crankcase emission control system -
See positive crankcase ventilation''............EC-38
Crankshaft ......................................................EM-67
Crankshaft position sensor (POS) ...............EC-334
Crankshaft position sensor (POS)
chipping ....................................................EC-517
Crankshaft position sensor (REF) ................EC-510
Cruise control - See ASCD ...........................EL-221
Cylinder block ................................................EM-61
Cylinder head .................................................EM-38
Cylinder head bolt tightening .........................EM-49
D
Data link connector for Consult......................EC-81
Daytime light system.......................................EL-46
Daytime running light - See Daytime
light system .................................................EL-46
DEF - Wiring diagram ...................................EL-153
Detonation sensor - See Knock sensor .......EC-328
Diagnostic trouble code (DTC) for OBD
system ....................................................EC-8, 60
Diagnostic trouble code (DTC) inspec-
tion priority chart .......................................EC-116
Differential carrier assembly.....................PD-30, 57
Differential carrier disassembly ......................PD-44
Differential gear oil replacement ....................MA-24
Dimensions ......................................................GI-43
D/LOCK - Wiring diagram .............................EL-256
Dome light - See Interior lamp .......................EL-88
Door glass .......................................................BT-18
Door lock .........................................................BT-18
Door mirror ......................................................BT-56
Door trim .........................................................BT-30
Door, front .......................................................BT-18
Door, rear ........................................................BT-20
Drive belt inspection ......................................MA-13
Drive chain (Transfer) ...................................TF-125
Drive pinion diff. inspection ......................PD-23, 47
Drive pinion height ...................................PD-25, 53
Drive plate runout ..........................................EM-70
Drive shaft (front)............................................AX-10
Dropping resistor (A/T) ..................................AT-167
DTC work support ..........................................EC-93
DTRL - Wiring diagram ...................................EL-51
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ALPHABETICAL INDEX
IDX-3

Fusible link ......................................................EL-16
G
Garage jack and safety stand .........................GI-46
Gauges............................................................EL-94
Generator - See Alternator .............................SC-28
Generic scan tool (GST) ................................EC-95
Glass ...............................................................BT-18
Glass hatch opener, electric .........................EL-178
Grease ............................................................MA-11
Ground distribution..........................................EL-17
H
Harness connector ............................................EL-5
Harness connector inspection .........................GI-21
Harness layout ..............................................EL-440
Hazard warning lamp ......................................EL-75
Headlamp ........................................................EL-31
Headlamp aiming control ................................EL-59
Headlining - See Roof trim .............................BT-32
Heated seat .......................................BT-43, EL-183
Height (Dimensions) ........................................GI-43
HFC134a (R134a) system precaution .............HA-2
HFC134a (R134a) system service
procedure ..................................................HA-144
HFC134a (R134a) system service tools ........HA-11
HFC134a system service equipment
precaution .....................................................HA-7
High clutch.....................................................AT-317
H/LAMP - Wiring diagram ...............................EL-36
Hood................................................................BT-12
Horn ..............................................................EL-147
HORN - Wiring diagram................................EL-147
How to erase DTC for OBD system...............EC-72
HSEAT - Wiring diagram...............................EL-183
I
IACV-AAC valve ...........................................EC-422
IATS - Wiring diagram ..................................EC-166
Identification .....................................................HA-4
Identification plate............................................GI-42
Idle air control valve (IACV) .........................EC-422
Idle mixture ratio.............................................EC-43
Idle speed .......................................................EC-43
IGN/SG - Wiring diagram .............................EC-501
Ignition control system .................................EC-499
Ignition timing .................................................EC-43
ILL - Wiring diagram .......................................EL-83
Illumination ......................................................EL-80
In vehicle sensor ..........................................HA-132
INFINITI COMMUNICATOR..........................EL-348
Infiniti communicator (IVCS) .........................EL-348
INJECT - Wiring diagram .............................EC-617
Injector ..........................................................EC-616Injector removal and installation ....................EC-41
Instrument panel .............................................BT-21
INT/L - Wiring diagram....................................EL-91
Intake air temparature sensor ......................EC-164
Intake door control linkage adjustment ..........HA-94
Intake door motor ...........................................HA-87
Intake manifold...............................................EM-12
Intake sensor ................................................HA-139
Integrated homelink transmitter ....................EL-325
Interior .............................................................BT-28
Interior lamp ....................................................EL-88
Interior lamp on-off control ..............................EL-89
Internal gear (Transfer) .................................TF-134
IVC-L - Wiring diagram.................................EC-453
IVC-R - Wiring diagram ................................EC-453
IVCS - Wiring diagram ..................................EL-359
IVCS-L - Wiring diagram ..............................EC-485
IVCS-R - Wiring diagram .............................EC-485
IVIS (Infiniti vehicle immobilizer
system) ......................................................EL-328
IVIS (Infiniti vehicle immobilizer sys-
tem) precautions ............................................GI-3
J
Jacking points ..................................................GI-45
Journal bearing assembly (propeller
shaft) .............................................................PD-9
Journal bearing disassembly (propeller
shaft) .............................................................PD-8
Junction box (J/B).........................................Foldout
K
Keyless entry system - See Multi-re-
mote control system ..................................EL-270
Knock sensor (KS) .......................................EC-328
Knuckle spindle ................................................AX-9
KS - Wiring diagram .....................................EC-330
L
Length (Dimensions) .......................................GI-43
License lamp ...................................................EL-61
Lifting points ....................................................GI-47
Limited slip diff. adjustment ............................PD-50
Limited slip diff. assembly ..............................PD-51
Limited slip diff. disassembly..........................PD-48
Limited slip diff. inspection .............................PD-49
Line pressure solenoid valve ........AT-147, 161, 167
Line pressure switch (Transfer) .....................TF-111
Line pressure test (A/T) ..................................AT-62
Liquid gasket application .................................EM-3
LOAD - Wiring diagram ................................EC-643
Location of electrical units ............................EL-436
Lock, door .......................................................BT-18
Low and reverse brake .................................AT-324
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ALPHABETICAL INDEX
IDX-5

LSV (Load sensing valve) ..............................BR-12
Lubricant (R134a) A/C..................................HA-146
Lubricants .......................................................MA-11
Lubrication circuit (engine) ...............................LC-3
Lubrication-locks, hinges and hood
latches ........................................................MA-27
Luggage room lamp ........................................EL-88
M
MAFS - Wiring diagram................................EC-154
Magnet clutch .......................................HA-104, 150
MAIN - Wiring diagram.................................EC-142
Main oil pump (Transfer)...............................TF-131
Mainshaft (Transfer) ......................................TF-125
Maintenance (engine) ....................................MA-13
MAJOR OVERHALL......................................AT-281
Major overhaul (Transfer) .............................TF-120
Malfunction indicator lamp (MIL) ....................EC-74
Mass air flow sensor (MAFS) .......................EC-150
Master cylinder (brake) ..................................BR-16
Meter ...............................................................EL-94
METER - Wiring diagram................................EL-99
MIL & Data link connectors circuit ...............EC-648
MIL/DL - Wiring diagram ..............................EC-648
MIRROR - Wiring diagram............................EL-177
Mirror defogger .............................................EL-151
Mirror, door......................................................BT-56
Mirror, out side ................................................BT-56
Misfire ...........................................................EC-320
Mode door control linkage adjustment ...........HA-81
Mode door motor ............................................HA-75
Model variation ................................................GI-41
Molding - See Exterior ....................................BT-35
MULTI - Wiring diagram ................................EL-274
Multi-remote control system..........................EL-270
Multiplex communication ..............................HA-142
Multiport fuel injection (MFI) system ..............EC-28
Multiport fuel injection precautions ....................GI-6
N
NATS (Nissan anti-theft system)...................EL-328
NATS (Nissan anti-theft system)
precautions ....................................................GI-3
NATS - Wiring diagram .................................EL-330
NAVI - wiring diagram ...................................EL-394
Navigation System ........................................EL-385
Neutral-4LO switch ........................................TF-112
NVH troubleshooting (AX) ..........................AX-3, 18
NVH troubleshooting (BR)................................BR-6
NVH troubleshooting (PD)................................PD-3
NVH troubleshooting (ST).................................ST-6
NVH troubleshooting (SU) .........................SU-3, 15O
Oil change (capacity) .....................................MA-11
Oil filter (Transfer) .........................................TF-118
Oil pan (engine) .............................................EM-15
Oil pressure (engine) ........................................LC-4
Oil pump (A/T) ...............................................AT-297
Oil pump (engine) .............................................LC-5
Oil pump regulator valve (engine) ....................LC-6
Oil seal replacement (engine)........................EM-35
Oil seal replacement (front final drive
4WD) ...........................................................PD-15
Oil seal replacement (front of final
drive) ...........................................................PD-40
On board diagnostic system ..........................EC-59
Out side mirror ................................................BT-56
Overdrive control switch ................................AT-263
Overrun clutch ...............................................AT-320
Overrun clutch solenoid valve .......................AT-189
P
P/ANT - Wiring diagram ................................EL-170
Park/Neutral position switch .........................EC-604
Park/neutral position switch (A/T) .........AT-103, 263
Parking brake control .....................................BR-30
Parking lamp ...................................................EL-61
PCV (positive crankcase ventilation) .............EC-38
PGC/V - Wiring diagram ......................EC-370, 544
PHASE - Wiring diagram .............................EC-342
Pinion bearing preload diff. ............................PD-25
Pinion gear height diff. .............................PD-25, 53
Piston assembly .............................................EM-71
Piston pin inspection ......................................EM-63
Piston ring inspection.....................................EM-64
Piston to bore clearance ................................EM-66
Planetary carrier (Transfer) ...........................TF-134
PNP/SW - Wiring diagram ...........................EC-607
POS - Wiring diagram ..................................EC-517
POWER - Wiring diagram...............................EL-10
Power antenna ..............................................EL-169
Power door lock ............................................EL-254
Power door mirror .........................................EL-177
Power seat ....................................................EL-181
Power steering fluid level .....................MA-27, ST-8
Power steering gear........................................ST-17
Power steering hydraulic pressure .................ST-10
Power steering oil pressure switch ..............EC-634
Power steering oil pump .................................ST-27
Power steering system bleeding.......................ST-9
Power supply routing ........................................EL-9
Power transistor & ignition coil.....................EC-499
Power window ...............................................EL-241
PRE/SE - Wiring diagram ............................EC-384
Precations for Leak detection dye ...................HA-3
Precautions (General) .......................................GI-5
Pressure test (A/T) ..........................................AT-62
Propeller shaft ..................................................PD-3
ALPHABETICAL INDEX
IDX-6

Propeller shaft greasing .................................MA-23
Propeller shaft inspection ..............................MA-23
Propeller shaft on vehicle service ....................PD-6
Propeller shaft vibration ...................................PD-6
PST/SW - Wiring diagram ............................EC-635
R
Rack retainer adjustment ..................................ST-8
Radiator ....................................................LC-19, 21
Radio - See Audio.........................................EL-160
Rear air spoiler ...............................................BT-35
Rear axle ........................................................AX-17
Rear bumper ...................................................BT-15
Rear case (Transfer) .....................................TF-123
Rear combination lamp removal and
installation ...................................................BT-35
Rear cover packing replacement diff. ............PD-16
Rear door ........................................................BT-20
Rear drum brake ............................................BR-26
Rear heated oxygen sensor
(HO2S) .............................EC-247, 257, 267, 277
Rear heated oxygen sensor (HO2S)
heater ........................................................EC-286
Rear seat ........................................................BT-44
Rear seat belt ...................................................RS-5
Rear side window ...........................................BT-55
Rear suspension ............................................SU-15
Rear washer..................................................EL-141
Rear window defogger ..................................EL-151
Rear wiper.....................................................EL-141
REF - Wiring diagram ..................................EC-510
Refregerant pressure sensor ........................HA-111
Refrigerant connection precaution ...................HA-4
Refrigerant discharging evacuating
charging ....................................................HA-144
Refrigerant general precaution.........................HA-3
Refrigerant lines ...........................................HA-154
Refrigerant pressure sensor.........................EC-639
Refrigeration cycle..........................................HA-14
REMOTE - Wiring diagram ...........................EL-168
Removal and installation (A/T) ......................AT-277
Removal and installation (Transfer) ..............TF-119
Reverse clutch...............................................AT-314
Revolution sensor (A/T).................................AT-115
Ring gear diff. inspection .........................PD-23, 47
RO2H-L - Wiring diagram.............................EC-290
RO2H-R - Wiring diagram ............................EC-289
Road wheel size ..............................................GI-44
Roof trim .........................................................BT-32
Room lamp - See Interior lamp ......................EL-88
RRO2LH - Wiring diagram...EC-251, 261, 271, 281
RRO2RH - Wiring diagram ..EC-250, 260, 270, 280
S
SAE J1930 terminology list .............................GI-51
Screw jack .......................................................GI-45Seal - See Exterior .........................................BT-35
SEAT - Wiring diagram .................................EL-181
Seat belt inspection .............................MA-28, RS-7
Seat belt pre-tensioner .....................................RS-3
Seat belt pre-tensioner disposal ....................RS-22
Seat belt, front ..................................................RS-4
Seat belt, rear...................................................RS-5
Seat, front .......................................................BT-41
Seat, rear ........................................................BT-44
Self-diagnosis (Transfer) .................................TF-27
SHIFT - Wiring diagram ................................AT-266
Shift lock system ...........................................AT-265
Shift schedule ................................................AT-356
Shift solenoid valve A (A/T) ..AT-125, 137, 147, 171
Shift solenoid valve B (A/T) ..AT-125, 131, 147, 175
Shock absorber (rear) ....................................SU-18
Side air bag ....................................................RS-21
Side bearing preload (front final drive
4WD) ...........................................................PD-24
Side trim ..........................................................BT-28
Side window - See Rear side window ............BT-55
Smart entrance control unit ..........................EL-319
SMJ (super multiple junction) .......................Foldout
Spare tire size .................................................GI-44
Spark plug replacement .................................MA-19
Speedometer...................................................EL-94
Spiral cable.....................................................RS-17
Spot lamp ........................................................EL-88
Spring (Wheelarch) height ...............................SU-5
SROOF - Wiring diagram .............................EL-174
SRS - See Supplemental Restraint
System ........................................................RS-10
SRS - Wiring diagram ....................................RS-35
S/SIG - Wiring diagram ................................EC-622
Stabilizer bar (front)........................................SU-10
Stabilizer bar (rear) ........................................SU-20
Stall test (A/T) .................................................AT-59
Standardized relay ............................................EL-7
START - Wiring diagram.................................SC-11
Start signal ...................................................EC-621
Starter .............................................................SC-18
Starting system...............................................SC-10
Steering gear, linkage and transfer
gear inspection ...........................................MA-26
Steering linkage ..............................................ST-17
Steering switch................................................EL-30
Steering transfer gear .....................................ST-15
Steering wheel and column.............................ST-11
Steering wheel play ..........................................ST-7
Steering wheel turning force .............................ST-9
Stop lamp ........................................................EL-67
STOP/L - Wiring diagram................................EL-67
Strut (front) .......................................................SU-8
Sub-oil pump (Transfer) ................................TF-131
Sun gear (Transfer).......................................TF-134
Sun roof, electric ...........................................EL-173
Sunload sensor ............................................HA-135
Sunroof............................................................BT-45
Supplemental Restraint System .....................RS-10
Supplemental restraint system - Wiring
diagram .......................................................RS-35
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ALPHABETICAL INDEX
IDX-7

S/VCSW - Wiring diagram ...........................EC-493
Swirl control valve control solenoid
valve .........................................................EC-458
Swirl control valve control vacuum
check switch .............................................EC-493
SWL/V - Wiring diagram ..............................EC-458
Symbols and abbreviations .............................GI-10
Symptom matrix chart...................................EC-118
System readiness test (SRT) code ................EC-61
T
2-4WD shift solenoid valve............................TF-111
Tachometer .....................................................EL-94
Tail lamp ..........................................................EL-61
TAIL/L - Wiring diagram ..................................EL-63
TCM circuit diagram ........................................AT-13
TCM inspection table ......................................AT-92
TFTS - Wiring diagram .................................EC-311
THEFT - Wiring diagram ...............................EL-300
Theft warning system....................................EL-294
Thermometer .................................................EL-110
Thermostat ......................................................LC-16
Three way catalyst function (Left bank) .......EC-347
Three way catalyst function (Right
bank) .........................................................EC-347
Three way catalyst precautions.........................GI-6
Throttle bodies ...............................................EM-12
Throttle position sensor (TPS) .....................EC-174
Throttle position sensor adjustment .............EC-101
Throttle position switch ...........EC-431, AT-184, 264
Tie-rod .............................................................ST-21
Tie-rod ball joints.............................................ST-21
Tightening torque of standard bolts.................GI-50
Timing chain ...................................................EM-20
Tire rotation ....................................................MA-24
Tire size ...........................................................GI-44
TLID - Wiring diagram ..................................EL-179
Tooth contact (front final drive 4WD) .............PD-29
Tooth contact diff. ...........................................PD-56
Torque converter installation .........................AT-278
Torque convertor clutch solenoid
valve ..................................................AT-152, 161
Tow truck towing ..............................................GI-47
Towing point.....................................................GI-49
TP/SW - Wiring diagram ..............................EC-434
TPS - Wiring diagram...................................EC-180
Transfer control unit inspection table..............TF-55
Transfer dropping resistor .............................TF-112
Transfer fluid replacement (Part time
4WD model) ...............................................MA-22
Transfer fluid temperature sensor .................TF-111
Transfer motor ...............................................TF-117
Transfer motor relay ......................................TF-113
Transfer serial number ....................................GI-43
TRANSMT - Wiring diagram .........................EL-325
Tread-FR&RR (Dimensions)............................GI-43
Trim .................................................................BT-28
Trouble diagnoses ...........................................GI-34
Trunk lid opener, electric...............................EL-178Turbine revolution sensor..............................AT-202
TURN - Wiring diagram ..................................EL-77
Turn signal lamp .............................................EL-75
Two trip detection logic ..................................EC-59
Two-pole lift .....................................................GI-47
U
Under body .....................................................BT-60
V
Vacuum cut valve ...........................................EC-32
Vacuum cut valve bypass valve.....EC-32, 585, 591
Vacuum hose (brake system).........................BR-21
Vacuum hose drawing (Engine control) .........EC-26
Valve clearance ..............................................EM-52
Valve guide.....................................................EM-43
Valve seat.......................................................EM-45
Valve spring....................................................EM-46
Vehicle identification number...........................GI-42
Vehicle recovery (freeing a stuck
vehicle) .........................................................GI-49
Vehicle speed sensor (VSS) ........................EC-417
VENT/V - Wiring diagram ............EC-376, 555, 576
Ventilation air filter ........................................HA-159
VIAS .............................................................EC-610
VIAS - Wiring diagram .................................EC-610
Viscosity number (SAE) .................................MA-12
VSS - Wiring diagram ..................................EC-420
W
Wait detection switch ....................................TF-112
WARN - Wiring diagram................................EL-115
Warning chime ..............................................EL-125
Warning lamps ..............................................EL-114
Washer, front .................................................EL-136
Washer, rear..................................................EL-141
Water pump ....................................................LC-12
Water temperature gauge ...............................EL-94
Weatherstrip - See Exterior ............................BT-35
Wheel balance ...............................................MA-24
Wheel bearing (front)........................................AX-4
Wheel bearing (rear) ......................................AX-18
Wheel hub (front)..............................................AX-6
Wheel sensors (ABS)...............................BR-56, 80
Wheel size .......................................................GI-44
Wheelarch height .............................................SU-5
Wheelbase (Dimensions) ................................GI-43
Wide open & closed throttle position
switch ........................................................EC-174
Width (Dimensions) .........................................GI-43
WINDOW - Wiring diagram ..........................EL-245
Window, door ..................................................BT-18
Window, rear side ...........................................BT-55
Window, side - See Rear side window ...........BT-55
ALPHABETICAL INDEX
IDX-8

SLC904-A
4. Caulk tank in specified sequence with Tool.
SLC896
SLC897
IUse pliers in the locations where Tool cannot be used.
SLC554A
5. Make sure that the rim is completely crimped down.
Standard height ªHº:
8.0 - 8.4 mm (0.315 - 0.331 in)
6. Confirm that there is no leakage.
Refer to Inspection.
SLC933-A
INSPECTIONNBLC0028Apply pressure with Tool.
Specified pressure value:
157 kPa (1.6 kg/cm
2, 23 psi)
WARNING:
To prevent the risk of the hose coming undone while under
pressure, securely fasten it down with a hose clamp.
Attach a hose to the oil cooler as well.
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IDX
ENGINE COOLING SYSTEM
Radiator (Aluminum type) (Cont'd)
LC-23

PROPELLER SHAFT &
DIFFERENTIAL CARRIER
SECTION
PD
CONTENTS
PROPELLER SHAFT......................................................3
Noise, Vibration and Harshness (NVH)
Troubleshooting ...........................................................3
NVH TROUBLESHOOTING CHART............................3
Components.................................................................4
FRONT PROPELLER SHAFT.....................................4
REAR PROPELLER SHAFT.......................................5
On-vehicle Service.......................................................6
PROPELLER SHAFT VIBRATION...............................6
APPEARANCE CHECKING........................................6
Removal and Installation .............................................6
Inspection.....................................................................7
Disassembly.................................................................7
CENTER BEARING - 2WD -.......................................7
JOURNAL (71H AND 80B)..........................................8
Assembly .....................................................................9
CENTER BEARING - 2WD -.......................................9
JOURNAL (71H AND 80B)..........................................9
Service Data and Specifications (SDS)..................... 11
GENERAL SPECIFICATIONS................................... 11
SERVICE DATA....................................................... 11
SNAP RING (80B).................................................... 11
SNAP RING (71H)...................................................12
R200A
FRONT FINAL DRIVE...................................................13
Preparation ................................................................13
SPECIAL SERVICE TOOLS......................................13
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................15
On-vehicle Service.....................................................15
FRONT OIL SEAL REPLACEMENT...........................15
REAR COVER GASKET REPLACEMENT..................16
Components...............................................................17
Removal and Installation ...........................................18
REMOVAL...............................................................18
INSTALLATION........................................................18
Disassembly...............................................................18
PRE-INSPECTION...................................................18
FINAL DRIVE HOUSING..........................................19
DIFFERENTIAL CASE..............................................21
DIFFERENTIAL SIDE SHAFT...................................22
Inspection...................................................................23
RING GEAR AND DRIVE PINION.............................23
DIFFERENTIAL CASE ASSEMBLY...........................23
BEARING................................................................23
Adjustment .................................................................24
SIDE BEARING PRELOAD.......................................24
PINION GEAR HEIGHT AND PINION BEARING
PRELOAD
...............................................................25
TOOTH CONTACT...................................................29
Assembly ...................................................................30
DIFFERENTIAL SIDE SHAFT...................................30
DIFFERENTIAL CASE..............................................31
FINAL DRIVE HOUSING..........................................32
Service Data and Specifications (SDS).....................36
R200A.....................................................................36
H233B
REAR FINAL DRIVE.....................................................38
Preparation ................................................................38
SPECIAL SERVICE TOOLS......................................38
Noise, Vibration and Harshness (NVH)
Troubleshooting .........................................................40
On-vehicle Service.....................................................40
FRONT OIL SEAL REPLACEMENT...........................40
Components...............................................................42
Removal and Installation ...........................................43
REMOVAL...............................................................43
INSTALLATION........................................................43
Disassembly...............................................................43
PRE-INSPECTION...................................................43
DIFFERENTIAL CARRIER........................................44
DIFFERENTIAL CASE..............................................46
Inspection...................................................................47
RING GEAR AND DRIVE PINION.............................47
DIFFERENTIAL CASE ASSEMBLY...........................47
BEARING................................................................47
Limited Slip Differential ..............................................47
PREPARATION FOR DISASSEMBLY........................47
GI
MA
EM
LC
EC
FE
AT
TF
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX

DISASSEMBLY........................................................48
INSPECTION...........................................................49
ADJUSTMENT.........................................................50
ASSEMBLY.............................................................51
Adjustment .................................................................53
PINION GEAR HEIGHT............................................53
TOOTH CONTACT...................................................56Assembly ...................................................................57
DIFFERENTIAL CASE..............................................57
DIFFERENTIAL CARRIER........................................58
Service Data and Specifications (SDS).....................62
H233B.....................................................................62
CONTENTS(Cont'd)
PD-2

Tool number
(Kent-Moore No.)
Tool nameDescription
KV38100600
(J25267)
Side bearing spacer drift
NT528
Installing side bearing spacer
a: 8 mm (0.31 in)
b: R42.5 mm (1.673 in)
ST30611000
(J25742-1)
Drift
NT090
Installing pinion rear bearing outer race
(Use with ST30621000 or ST30613000.)
ST30621000
(J25742-5)
Drift
NT073
Installing pinion rear bearing outer race
(Use with ST30611000.)
a: 79 mm (3.11 in) dia.
b: 59 mm (2.32 in) dia.
ST30613000
(J25742-3)
Drift
NT073
Installing pinion front bearing outer race
(Use with ST30611000.)
a: 72 mm (2.83 in) dia.
b: 48 mm (1.89 in) dia.
KV38100500
(J25273)
Gear carrier front oil
seal drift
NT115
Installing front oil seal
a: 85 mm (3.35 in) dia.
b: 60 mm (2.36 in) dia.
KV38100200
(J26233)
Gear carrier side oil
seal drift
NT120
Installing side oil seal
(J34309)
Differential shim selec-
tor
NT134
Adjusting bearing pre-load and gear height
(J25269-4)
Side bearing discs
(2 Req'd)
NT136
Selecting pinion height adjusting washer
FRONT FINAL DRIVER200A
Preparation (Cont'd)
PD-14