INFINITI QX4 2005 Factory Service Manual

TF-178
TRANSFER ASSEMBLY
Revision: October 20052005 QX56
18. Apply liquid gasket to the entire center case mounting surface of
the front case assembly as shown.

Use Genuine Anaerobic Liquid Gasket or equivalent.
Refer to GI-45, "
Recommended Chemical Products and
Sealants" .
CAUTION:
Remove all foreign materials such as water, oil and grease
from center case and front case mating surfaces.
19. Install the center case assembly to the front case assembly.
CAUTION:
Do not damage mainshaft end.
20. Tap the center case lightly and press-fit the front drive shaft
bearing into the front case.
21. Tighten the front case bolts to the specified torque. Refer to TF-
144, "COMPONENTS" .
CAUTION:
Be sure to install air breather hose clamp, connector
bracket and harness clip.
22. Install the drain plug with a new gasket.
CAUTION:
Do not reuse gasket.
23. Align the matching mark on the front drive shaft with the mark on
the companion flange, then install the companion flange.
WDIA0157E
SDIA2138E
SDIA2100E
SDIA2779E

TRANSFER ASSEMBLY
TF-179
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24. Install the companion flange self-lock nut. Tighten to the speci-
fied torque, using Tool. Refer to TF-144, "
COMPONENTS" .
CAUTION:
Do not reuse self-lock nut.
25. Remove all the sealant from the check plug, switch mounting
and front case.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
26. Install the check ball and check spring to the front case. Apply
silicone gasket, to the check plug and wait detection switch and
install them to the front case. Tighten to the specified torque.
Refer to TF-144, "
COMPONENTS" .

Use Genuine Silicone RTV or equivalent. Refer to GI-45,
"Recommended Chemical Products and Sealants" .
NOTE:
Wait detection switch harness connector is black.
27. Install the oil seal in the front case, using Tool.
CAUTION:

Do not reuse oil seal.

Apply petroleum jelly to seal lip before installing.
28. Install the shift lever to the shift cross.
29. Install the lock pin and lock pin nut. Tighten to the specified
torque. Refer to TF-144, "
COMPONENTS" .
Rear Case
1. Apply petroleum jelly to the circumference of the rear oil seal.
Install the rear oil seal so that it is flush with the case tip face,
using Tool.
CAUTION:

Do not reuse oil seal.

Apply petroleum jelly to seal lip before installing.Tool number : KV40104000 ( — )
WDIA0219E
Tool number : ST22360002 (J-25679-01)
WDIA0158E
SDIA2182E
Tool number : ST30720000 (J-25405)
SDIA2204E

TF-180
TRANSFER ASSEMBLY
Revision: October 20052005 QX56
2. Apply petroleum jelly to the circumference of the dust cover.
Position the dust cover using the identification mark as shown.
CAUTION:

Do not reuse dust cover.

Position the identification mark at the position shown.
3. Install the dust cover, using Tool.
4. Install the air breather into the rear case.
5. Remove all the sealant from the rear case to center case mount-
ing surfaces.
CAUTION:
Remove all foreign materials such as water, oil, and grease
from center case and rear case mating surfaces.
6. Apply liquid gasket to the entire rear case mounting surface of
the center case.

Use Genuine Anaerobic Liquid Gasket or equivalent. Refer to GI-45, "Recommended Chemical
Products and Sealants" .
CAUTION:
Do not to allow Liquid Gasket to enter stem bleeder hole.
7. Install the rear case to the center case. Tighten the bolts to the
specified torque. Refer to TF-144, "
COMPONENTS" .
SDIA2208E
Tool number : KV40105310 ( — )
SDIA2205E
SDIA2092E

SERVICE DATA AND SPECIFICATIONS (SDS)
TF-181
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Revision: October 20052005 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEDS002J0
Inspection and AdjustmentEDS002J1
CLEARANCE BETWEEN INNER GEAR AND OUTER GEAR
Unit: mm (in)
CLUTCH
Unit: mm (in)
PINION GEAR END PLAY
Unit: mm (in)
CLEARANCE BETWEEN SHIFT FORK AND SLEEVE
Unit: mm (in)
SELECTIVE PARTS
Sub-oil Pump
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Main Oil Pump
Unit: mm (in) Applied modelVK56DE
Transfer modelATX14B
Fluid capacity (Approx.)
(US qt, lmp qt)3.0 (3-1/8, 2-5/8)
Gear ratioHigh 1.000
Low 2.596
Number of teethPlanetary
gearSun gear 57
Internal gear 91
Front drive sprocket 38
Front drive shaft 38
Item Specification
Sub-oil pump 0.015 - 0.035 (0.0006 - 0.0014)
Main oil pump 0.015 - 0.035 (0.0006 - 0.0014)
Item Limit value
Drive plate1.4 (0.055)
Item Standard
Pinion gear end play 0.1 - 0.7 (0.004 - 0.028)
Item Standard
Shift fork and sleeve Less than 0.36 (0.0142)
Gear thicknessPart number*
Inner gear Outer gear
9.27 - 9.28 (0.3650 - 0.3654) 31346 0W462 31347 0W462
9.28 - 9.29 (0.3654 - 0.3657) 31346 0W461 31347 0W461
9.29 - 9.30 (0.3657 - 0.3661) 31346 0W460 31347 0W460
Gear thicknessPart number*
Inner gear Outer gear
8.27 - 8.28 (0.3256 - 0.3260) 31346 7S112 31347 7S112
8.28 - 8.29 (0.3260 - 0.3264) 31346 7S111 31347 7S111
8.29 - 8.30 (0.3264 - 0.3268) 31346 7S110 31347 7S110

TF-182
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: October 20052005 QX56
*: Always check with the Parts Department for the latest parts information.
Control Valve
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Control Valve Spring
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Return Spring
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.Mounting position
(Part name)Part number* Outer dia. Overall length
L1
(2-4 shift valve)31772 21X00 8.0 (0.315) 38.5 (1.516)
L2
(Clutch valve)31772 80X11 10.0 (0.394) 40.0 (1.575)
L4
(Pilot valve)31772 80X11 10.0 (0.394) 40.0 (1.575)
L5
(Regulator valve)31741 0W410 12.0 (0.472) 68.0 (2.677)
Mounting position
(Part name)Part number* Free length Outer dia. Overall length
L1
(2-4 shift valve spring)31742 2W500 31.85 (1.2539) 7.0 (0.276) 0.6 (0.024)
L2
(Clutch valve spring)31742 2W505 40.6 (1.598) 8.9 (0.350) 0.7 (0.028)
L4
(Pilot valve spring)31742 0W410 28.1 (1.106) 9.0 (0.354) 1.2 (0.047)
L5
(Regulator valve spring)31742 2W515 39.7 (1.563) 11.0 (0.433) 1.3 (0.051)
Stamped mark Part number* Free length
1 31521 7S111 42.7 (1.168)
2 31521 7S112 43.1 (1.697)
3 31521 7S113 43.6 (1.717)
4 31521 7S114 44.0 (1.731)
Stamped mark Part number* Free length Outer dia. Overall length
L1
(2-4 shift valve spring)31742 2W500 31.85 (1.2539) 7.0 (0.276) 0.6 (0.024)
L2
(Clutch valve spring)31742 2W505 40.6 (1.598) 8.9 (0.350) 0.7 (0.028)
L4
(Pilot valve spring)31742 0W410 28.1 (1.106) 9.0 (0.354) 1.2 (0.047)
L5
(Regulator valve spring)31742 2W515 39.7 (1.563) 11.0 (0.433) 1.3 (0.051)

WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
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SECTION WT
A
B
WT
Revision: October 20052005 QX56 PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
PREPARATION ........................................................... 3
Special Service Tool ................................................. 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
WHEEL ....................................................................... 5
Inspection ................................................................. 5
WHEEL AND TIRE ASSEMBLY ................................. 6
Balancing Wheels .................................................... 6
REMOVAL ............................................................. 6
WHEEL BALANCE ADJUSTMENT ...................... 6
Rotation .................................................................... 7
LOW TIRE PRESSURE WARNING SYSTEM ............ 8
System Components ................................................ 8
System Description .................................................. 8
TRANSMITTER ..................................................... 8
REMOTE KEYLESS ENTRY RECEIVER ............. 8
BCM (BODY CONTROL MODULE) ...................... 9
WARNING LAMP AND BUZZER .......................... 9
DISPLAY UNIT ...................................................... 9
CAN COMMUNICATION .......................................... 10
System Description ................................................ 10
TROUBLE DIAGNOSES ...........................................11
Wiring Diagram .......................................................11
BCM Input/Output Signal Standard ........................ 13
ID Registration Procedure ...................................... 14
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL ............................................ 14
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 15
Transmitter Wake Up Operation ............................. 16
WITH TRANSMITTER ACTIVATION TOOL ........ 16
CONSULT-II Function (BCM) ................................. 17
Self-Diagnosis ........................................................ 18DESCRIPTION .................................................... 18
FUNCTION .......................................................... 18
CONSULT-II ......................................................... 18
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 20
INTRODUCTION ................................................. 20
WORK FLOW ...................................................... 20
Preliminary Check .................................................. 21
Malfunction Code/Symptom Chart .......................... 22
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 24
Inspection 1: Transmitter or Control Unit (BCM) ..... 24
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 24
Inspection 2: Transmitter - 1 ................................... 24
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................... 24
Inspection 3: Transmitter - 2 ................................... 25
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 25
Inspection 4: Vehicle Speed Signal ........................ 26
MALFUNCTION CODE NO. 52 ........................... 26
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 27
Inspection 1: Warning Lamp Does Not Come On
When Ignition Switch Is Turned On ........................ 27
Inspection 2: Warning Lamp Stays On When Ignition
Switch Is Turned On ............................................... 27
Inspection 3: Warning Lamp Flashes When Ignition
Switch Is Turned On ............................................... 29
Inspection 4: Hazard Warning Lamp Flashes When
Ignition Switch Is Turned On .................................. 30
Inspection 5: “TIRE PRESSURE” Information In
Display Unit Does Not Exist .................................... 31
Inspection 6: ID Registration Cannot Be Completed ... 31
REMOVAL AND INSTALLATION ............................. 32
Transmitter (Pressure Sensor) ............................... 32
REMOVAL ........................................................... 32
INSTALLATION ................................................... 32
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 34
Road Wheel ............................................................ 34
Tire ......................................................................... 34

WT-2
PRECAUTIONS
Revision: October 20052005 QX56
PRECAUTIONSPFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
EES002C8
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WAR NIN G:

To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.

Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.

Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.

PREPARATION
WT-3
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Revision: October 20052005 QX56
PREPARATIONPFP:00002
Special Service ToolEES001HW
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEES001HX
Tool number
(Kent-Moore No.)
Tool nameDescription
KV991B1000
(J-45295)
Transmitter activation toolID registration
LEIA0035E
Tool nameDescription
Power toolRemoving wheel nuts
PBIC0190E

WT-4
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
Revision: October 20052005 QX56
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartEES001HY
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
WT-5WT-6WT-34WT-7—
—
WT-34
PR-3, "
NVH Troubleshooting Chart
",
RFD-5, "
NVH Troubleshooting Chart
"
FAX -4, "
NVH Troubleshooting Chart
",
FSU-4, "
NVH Troubleshooting Chart
"
RAX-4, "
NVH Troubleshooting Chart
",
RSU-5, "
NVH Troubleshooting Chart
"
Refer to TIRES in this chart.
Refer to ROAD WHEEL in this chart.
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED PARTS
Out-of-round
Imbalance
Incorrect tire pressure
Uneven tire wear
Deformation or damage
Non-uniformity
Incorrect tire size
DIFFERENTIAL
FRONT AXLE AND FRONT SUSPENSION
REAR AXLE AND REAR SUSPENSION
TIRES
ROAD WHEEL
BRAKE
STEERING
SymptomTIRESNoise× ××××× × × × × ××
Shake××××× × ××× ××
Vibration××××××
Shimmy× ×××××× × × × ××
Shudder××××× × ××× ××
Poor quality ride or
handling××××× × ×××
ROAD
WHEELNoise×××××××××
Shake×× × ×× ×××
Shimmy, shudder×× × ×× ×××
Poor quality ride or
handling×× × ×× ×

WHEEL
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Revision: October 20052005 QX56
WHEELPFP:40300
InspectionEES001HZ
1. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage. If
deformed, remove wheel and check wheel runout.
a. Remove tire from wheel and mount wheel on a tire balance
machine.
b. Set dial indicator as shown in the illustration. Refer to WT-34,
"Road Wheel" .
3. Check front wheel bearings for looseness.
4. Check front suspension for looseness.
SFA975B