brake sensor INFINITI QX56 2006 Factory Repair Manual

ASSEMBLYAT-305
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22. Measure clearance between retaining plate and snap ring. If not
within specified clearance, select proper retaining plate.
23. Install needle bearing to transmission case. CAUTION:

Take care with the direction of needle bearing. Refer to
AT- 2 6 0 , "
Locations of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings" .

Apply petroleum jelly to needle bearing.
24. Install revolution sensor to transmission case. Tighten revolution sensor bolt to the specified torque. Refer to AT- 2 5 0 , "
Compo-
nents" .
CAUTION:

Do not subject it to impact by dropping or hitting it.

Be careful not to damage harness with the edge of case.

Do not allow metal filings or foreign material to get on the
sensor front edge magnetic area.

Do not place in an area affected by magnetism.
25. Install new rear oil seal until it is flush into the rear extension (2WD models) using Tool or adapter case (4WD models) using
suitable tool.
CAUTION:

Apply ATF to rear oil seal.

Do not reuse rear oil seal.Specified clearance “A” : Standard: 0.7 - 1.1mm
(0.028 - 0.043 in)
Retaining plate : Refer to AT- 3 2 5 , "
Reverse
brake" .
SCIA5341E
SCIA5213E
SCIA2320E
Tool number : ST33400001 (J-26082)
SCIA5581E

ASSEMBLYAT-317
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5. Tighten oil pump bolts to specified torque. Refer to AT- 2 5 0 ,
"Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install new O-ring to input clutch assembly. CAUTION:

Do not reuse O-ring.

Apply ATF to O-ring.
7. Install converter housing to transmission case. CAUTION:
Do not reuse self-sealing bolt.
8. Make sure that brake band does not close turbine revolution sensor hole.
9. Install control valve with TCM.
a. Install A/T fluid temperature sensor 2 to bracket.
SCIA2300E
SCIA5011E
Converter housing bolt : 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt : 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA5171E
SCIA5034E
SCIA5264E

BRAKE MASTER CYLINDERBR-15
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BRAKE MASTER CYLINDERPFP:46010
On-board InspectionEFS004W9
LEAK INSPECTION

Check for leaks at brake master cylinder to brake booster attachment point, reservoir tank, and brake tube
connections.
Removal and InstallationEFS004WA
REMOVAL
CAUTION:

Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.

Before removing brake master cylinder, depress the brake pedal 5-6 times with the key OFF to
deplete vacuum in the booster.
1. Drain brake fluid. Refer to BR-10, "
Drain and Refill" .
2. Disconnect harness connectors for fluid level sensor and pressure sensors.
3. Using a flare nut wrench, disconnect brake tube from brake master cylinder.
4. Remove brake master cylinder mounting nuts, and master cylinder assembly.
1. Reservoir cap 2. Fluid level sensor3. Grommet
4. Master cylinder sub-assembly 5. Front pressure sensor 6. Rear pressure sensor
7. Seal 8. Reservoir tank
BFIA0002E

BR-18
BRAKE BOOSTER
Revision: November 20092006 QX56
Removal and InstallationEFS004WD
REMOVAL
CAUTION:

Be careful not to deform or bend brake piping while removing and installing brake booster.

Replace clevis pin if it is damaged.

Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined dur-
ing installation, dash panel may damage the threads.

Attach the check valve in the correct direction.
1. Remove engine room cover with power tool. Refer to EM-12, "
Removal and Installation" .
2. Remove engine air duct assembly. Refer to EM-15, "
Removal and Installation" .
3. Remove brake piping from brake master cylinder.
4. Remove brake master cylinder. Refer to BR-15, "
Removal and Installation" .
5. Remove vacuum hose from brake booster. Refer to BR-20, "
VACUUM LINES" .
6. Disconnect active boost and delta stroke sensor harness connectors from brake booster assembly.
7. Remove brake pedal attachment snap pin and clevis pin from inside the vehicle.
8. Remove nuts on brake booster and brake pedal assembly.
9. Remove brake booster assembly from dash panel.
INSTALLATION
1. Loosen lock nut to adjust input rod length so that the length B (in the figure) satisfies the specified value.
2. After adjusting “B”, temporarily tighten lock nut and install
booster assembly to the vehicle.

Install a gaskets and spacer block between booster assembly
and the dash panel.
3. Connect brake pedal with clevis of input rod.
4. Install pedal bracket mounting nuts and tighten them to the specified torque.
5. Install brake piping from brake master cylinder to ABS actuator. Refer to BR-12, "
Hydraulic Circuit" .
1. Reservoir tank 2. Brake master cylinder 3. Gasket
4. Brake pedal 5. Lock nut 6. Spacer block
7. Brake booster 8. Active booster 9. Delta stroke sensor
BFIA0003E
Length “B” : 151 mm (5.94 in)
WFIA0382E

BRAKE BOOSTERBR-19
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6. Connect active boost and delta stroke sensor harness connectors to brake booster assembly.
7. Connect vacuum hose to brake booster.
8. Install master cylinder to booster assembly. Refer to BR-18, "
Removal and Installation" .
9. Adjust the height and play of brake pedal.
10. Tighten lock nut of input rod to specification.
11. Install engine air duct assembly. Refer to EM-15, "
Removal and Installation" .
12. Install engine room cover with power tool. Refer to EM-12, "
Removal and Installation" .
13. Refill with new brake fluid and bleed air. Refer to BR-11, "
Bleeding Brake System" .

BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION
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BRC
Revision: November 2009 2006 QX56VDC/TCS/ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ............................................................. ..... 3
Precautions for Brake System ............................. ..... 3
Precautions When Using CONSULT-II ................ ..... 3
CHECK POINTS FOR USING CONSULT-II .... ..... 3
Precautions for Brake Control ............................. ..... 4
Precautions for CAN System .............................. ..... 4
PREPARATION ...................................................... ..... 6
Special Service Tool ............................................ ..... 6
Commercial Service Tools ................................... ..... 6
SYSTEM DESCRIPTION ............................................ 7 System Components ........................................... ..... 7
ABS Function ........................................................... 8
EBD Function ...................................................... ..... 8
TCS Function ...................................................... ..... 8
VDC Function ...................................................... ..... 8
Fail-Safe Function .................................................... 8 ABS/EBD SYSTEM .......................................... ..... 9
VDC/TCS SYSTEM .......................................... ..... 9
ACTIVE BOOSTER .......................................... ..... 9
Hydraulic Circuit Diagram ................................... ..... 9
CAN COMMUNICATION ....................................... ... 10
System Description ............................................. ... 10
TROUBLE DIAGNOSIS ......................................... ....11
How to Perform Trouble Diagnoses for Quick and
Accurate Repair .................................................. .... 11
INTRODUCTION .............................................. .... 11
WORK FLOW ................................................... ... 12
CLARIFY CONCERN ....................................... ... 13
EXAMPLE OF DIAGNOSIS SHEET ................ ... 13
Component Parts and Harness Connector Location ... 14
Schematic ........................................................... ... 15
Wiring Diagram — VDC — .................................. ... 16
Basic Inspection .................................................. ... 23
BRAKE FLUID LEVEL, FLUID LEAK, AND
BRAKE PAD INSPECTION .............................. ... 23
POWER SYSTEM TERMINAL LOOSENESS AND BATTERY INSPECTION ..........................
... 23
ABS WARNING LAMP, SLIP INDICATOR LAMP
AND VDC OFF INDICATOR LAMP INSPECTION ... 23
Warning Lamp and Indicator Timing .................... ... 24
Control Unit Input/Output Signal Standard .......... ... 24
REFERENCE VALUE FROM CONSULT-II ...... ... 24
CONSULT-II Function (ABS) ............................... ... 28
CONSULT-II BASIC OPERATION PROCEDURE ... 28
SELF-DIAGNOSIS ........................................... ... 29
DATA MONITOR .............................................. ... 32
ACTIVE TEST ..................................................... 35
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ..................................................................... ... 38
Wheel Sensor System Inspection ........................ ... 38
Engine System Inspection ................................... ... 39
ABS/TCS/VDC Control Unit Inspection ............... ... 40
Steering Angle Sensor System ............................ ... 40
Yaw Rate/Side/Decel G Sensor System Inspection ... 41
Solenoid and VDC Change-Over Valve System
Inspection ............................................................ ... 43
Actuator Motor, Motor Relay, and Circuit Inspection ... 44
Stop Lamp Switch System Inspection ................. ... 45
ABS/TCS/VDC Control Unit Power and Ground
Systems Inspection ............................................. ... 46
Brake Fluid Level Switch System Inspection ....... ... 47
Active Booster System Inspection ....................... ... 48
Delta Stroke Sensor System Inspection .............. ... 49
Pressure Sensor System Inspection ................... ... 51
Steering Angle Sensor Safe Mode Inspection ..... ... 53
CAN Communication System Inspection ............. ... 54
ICC System Inspection ........................................ ... 54
Inspection For Self-diagnosis Result "ST ANG SEN
SIGNAL" .............................................................. ... 55
Inspection For Self-diagnosis Result "DECEL G
SEN SET" ............................................................ ... 55
VDC OFF Indicator lamp Does Not Illuminate ..... ... 56
Component Inspection ......................................... ... 56
VDC OFF SWITCH .......................................... ... 56

BRC-4
[VDC/TCS/ABS]
PRECAUTIONS
Revision: November 20092006 QX56

If NO, GO TO 5.
2. Is there any indication other than indications relating to CAN communication system in the self-diagnosis results?

If YES, GO TO 3.

If NO, GO TO 4.
3. Based on self-diagnosis results unrelated to CAN communication, carry out the inspection.
4. Malfunctions may be detected in self-diagnosis depending on control units carrying out CAN communica- tion. Therefor, erase the self-diagnosis results.
5. Diagnose CAN communication system. Refer to BRC-10, "
CAN COMMUNICATION" .
Precautions for Brake ControlEFS004X6

During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.

Just after starting vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.

When an error is indicated by ABS or another warning lamp, collect all necessary information from cus-
tomer (what symptoms are present under what conditions) and check for simple causes before starting
diagnosis. Besides electrical system inspection, check booster operation, brake fluid level, and fluid leaks.

If incorrect tire sizes or types are installed on the vehicle or brake pads are not Genuine NISSAN parts,
stopping distance or steering stability may deteriorate.

If there is a radio, antenna or related wiring near control module, ABS function may have a malfunction or
error.

If aftermarket parts (car stereo, CD player, etc.) have been installed, check for incidents such as harness
pinches, open circuits or improper wiring.

If the following components are replaced with non-genuine components or modified, the VDC OFF indica-
tor lamp and SLIP indicator lamp may turn on or the VDC system may not operate properly. Components
related to suspension (shock absorbers, struts, springs, bushings, etc.), tires, wheels (exclude specified
size), components related to brake system (pads, rotors, calipers, etc.), components related to engine
(muffler, ECM, etc.), components related to body reinforcement (roll bar, tower bar, etc.).

Driving with broken or excessively worn suspension components, tires or brake system components may
cause the VDC OFF indicator lamp and the SLIP indicator lamp to turn on, and the VDC system may not
operate properly.

When the TCS or VDC is activated by sudden acceleration or sudden turn, some noise may occur. The
noise is a result of the normal operation of the TCS and VDC.

When driving on roads which have extreme slopes (such as mountainous roads) or high banks (such as
sharp curves on a freeway), the VDC may not operate normally, or the VDC warning lamp and the SLIP
indicator lamp may turn on. This is not a problem if normal operation can be resumed after restarting the
engine.

Sudden turns (such as spin turns, acceleration turns), drifting, etc. with VDC turned off may cause the yaw
rate/side G sensor to indicate a problem. This is not a problem if normal operation can be resumed after
restarting the engine.
Precautions for CAN SystemEFS004X7

Do not apply voltage of 7.0V or higher to terminal to be measured.

Maximum open terminal voltage of tester in use must be less than 7.0V.

Before checking harnesses, turn ignition switch OFF and disconnect battery negative cable.

BRC-6
[VDC/TCS/ABS]
PREPARATION
Revision: November 20092006 QX56
PREPARATIONPFP:00002
Special Service ToolEFS005G1
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolsEFS005G2
Tool number
(Kent-Moore No.)
Tool nameDescription
—
(J-45741)
ABS active wheel sensor tester Checking operation of ABS active wheel sen-
sors
WFIA0101E
Tool name
Description
1. Flare nut crowfoot
2. Torque wrench Removing and installing brake piping
a: 10mm (0.39 in)/12mm (0.47 in)
S-NT360

BRC-8
[VDC/TCS/ABS]
SYSTEM DESCRIPTION
Revision: November 20092006 QX56
ABS FunctionEFS004XC

The Anti-Lock Brake System detects wheel revolution while braking and improves handling stability during
sudden braking by electrically preventing wheel lockup. Maneuverability is also improved for avoiding
obstacles.

If the electrical system malfunctions, the Fail-Safe function is activated, the ABS becomes inoperative and
the ABS warning lamp turns on.

The electrical system can be diagnosed using CONSULT-II.

During ABS operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.

Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.

Stopping distance may be longer than that of vehicles without ABS when vehicle drives on rough, gravel,
or snow-covered (fresh, deep snow) roads.
EBD FunctionEFS004XD

Electronic Brake Distribution is a function that detects subtle slippages between the front and rear wheels
during braking, and it improves handling stability by electronically controlling the brake fluid pressure
which results in reduced rear wheel slippage.

If the electrical system malfunctions, the Fail-Safe function is activated, the EBD and ABS become inoper-
ative, and the ABS warning lamp and BRAKE warning lamp are turned on.

The electrical system can be diagnosed using CONSULT-II.

During EBD operation, the brake pedal may vibrate lightly and a mechanical noise may be heard. This is
normal.

Just after starting the vehicle, the brake pedal may vibrate or a motor operating noise may be heard from
engine compartment. This is a normal status of operation check.
TCS FunctionEFS004XE

Spinning of the drive wheels is detected by the ABS actuator and electric unit (control unit) using inputs
from the wheel speed sensors. If wheel spin occurs, the drive wheel right and left brake fluid pressure
control and engine fuel cut are activated while the throttle value is restricted to reduce the engine torque
and decrease the amount of wheel spin. In addition, the throttle opening is controlled to achieve the opti-
mum engine torque.

Depending on road condition, the vehicle may have a sluggish feel. This is normal, because optimum trac-
tion has the highest priority during TCS operation.

TCS may be activated during sudden vehicle acceleration, wide open throttle acceleration, sudden trans-
mission shifts or when the vehicle is driven on a road with a varying surface friction coefficient.

The SLIP indicator lamp flashes to inform the driver of TCS operation.
VDC FunctionEFS004XF

In addition to the ABS/TCS function, the driver steering amount and brake operation amount are detected
from the steering angle sensor and front and rear pressure sensors, and the vehicle's driving status
(amount of under steering/over steering) is determined using inputs from the yaw rate sensor/side G sen-
sor, wheel speed sensors, etc. and this information is used to improve vehicle stability by controlling the
braking and engine torque application to the wheels.

The SLIP indicator lamp flashes to inform the driver of VDC operation.

During VDC operation, the vehicle body and brake pedal may vibrate lightly and a mechanical noise may
be heard. This is normal.

The ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp may turn on when the vehicle is
subject to strong shaking or large vibration, such as when the vehicle is on a turn table or a ship while the
engine is running or on a steep slope. In this case, restart the engine on a normal road and if the ABS
warning lamp, VDC OFF indicator lamp and SLIP indicator lamp turn off, there is no problem.
Fail-Safe FunctionEFS004XG
CAUTION:
If the Fail-Safe function is activated, perform the Self Diagnosis for ABS/TCS/VDC system.

SYSTEM DESCRIPTIONBRC-9
[VDC/TCS/ABS]
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Revision: November 2009 2006 QX56
ABS/EBD SYSTEM
In case of an electrical malfunction with the ABS, the ABS warning lamp, VDC OFF indicator lamp and SLIP
indicator lamp will turn on. In case of an electrical malfunction with the EBD system, the BRAKE warning lamp,
ABS warning lamp, VDC OFF indicator lamp and SLIP indicator lamp will turn on.
The system will revert to one of the following conditions of the Fail-Safe function.
1. For ABS malfunction, only the EBD is operative and the condition of the vehicle is the same condition of
vehicles without ABS/TCS/VDC system.
2. For EBD malfunction, the EBD and ABS become inoperative, and the condition of the vehicle is the same as the condition of vehicles without ABS/TCS/VDC or EBD system.
VDC/TCS SYSTEM
In case of TCS/VDC system malfunction, the VDC OFF indicator lamp and SLIP indicator lamp are turned on
and the condition of the vehicle is the same as the condition of vehicles without TCS/VDC system. In case of
an electrical malfunction with the TCS/VDC system, the ABS control continues to operate normally without
TCS/VDC control.
ACTIVE BOOSTER
The active brake booster consists of a vacuum booster, an active booster control group and a delta stroke
sensor. In case of brake booster system malfunction due to loss of vacuum, the delta stroke sensor will signal
the ABS actuator and electric unit (control unit) that a booster failure has occurred. The active booster then
applies supplemental force to the master cylinder relative to the amount of force exerted on the brake pedal.
Hydraulic Circuit DiagramEFS004XH
WFIA0187E