torque INFINITI QX56 2008 Factory Service Manual

PREPARATIONST-5
< PREPARATION >
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PREPARATION
PREPARATION
Special Service ToolINFOID:0000000004920093
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool name Description
ST3127 S000
(See J-25765-A)
Preload gauge
1. GG9103000
(J-25765-A)
Torque wrench
2. HT62940000
( — )
Socket adapter
3. HT62900000
( — )
Socket adapter Inspecting of pinion rotating torque and rota-
tional torque for ball joint
HT72520000
(J-25730-A)
Ball joint remover Removing steering outer socket
1. KV48105300-4 and 5295262U10
( — )
Connector A and O-ring
2. KV48105300-3 and 5295262U00
( — )
Eye-bolt and O-ring
3. KV48103500
(J-26357 and J-26357-10)
Pressure gauge and shut-off valve
4. KV48105300-1 and 5295262U00
( — )
Connector B and O-ring
5. KV48105300-2
( — )
Nut Measuring oil pump relief pressure
ST27180001
(J-25726-A)
Steering wheel puller Removing steering wheel
S-NT541
NT146
SGIA0427E
ZZA0819D
Revision: March 2010
2008 QX56

ST-12
< SYMPTOM DIAGNOSIS >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
SYMPTOM DIAGNOSIS
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000001534684
Use chart below to help you find the cause of the symp tom. If necessary, repair or replace these parts.
×: ApplicableReference page
ST-13ST-13ST-37ST-37ST-37ST-13ST-36ST-37
EM-13, "
Checking Drive Belts
"
—
ST-29ST-31ST-29ST-20ST-23
DLN-182, "
NVH Troubleshooting Chart
"
DLN-206, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
FSU-6, "
NVH Troubleshooting Chart
"
WT-41, "
NVH Troubleshooting Chart
"
WT-41, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
BR-6, "
NVH Troubleshooting Chart
"
Possible cause and suspect-
ed parts
Fluid level
Air in hydraulic system
Outer socket ball joint swinging force
Outer socket ball joint rotating torque
Outer socket ball joint end play
Steering fluid leakage
Steering wheel play
Steering gear rack sliding force
Drive belt looseness
Improper steering wheel
Improper installation or looseness of tilt lock lever
Mounting rubber deterioration
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
PROPELLER SHAFT
FRONT FINAL DRIVE
WHEEL HUB
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
Symptom Noise
× × ××××× × × ××××××× ×
Shake ×××× ××××× ×
Vibration ××××× × ××× ×
Shimmy ××× × ×××× ×
Shudder × × ×××× ×
Revision: March 2010 2008 QX56

ST-26
< REMOVAL AND INSTALLATION >
POWER STEERING OIL PUMP
POWER STEERING OIL PUMP
Removal and InstallationINFOID:0000000004920102
REMOVAL
1. Drain power steering fluid from reservoir tank.
2. Remove engine room cover. Refer to EM-24, "
Removal and Installation".
3. Remove air duct assembly. Refer to EM-25, "
Removal and Installation".
4. Remove power steering reservoir tank.
5. Remove serpentine drive belt belt from auto tensioner and power steering pump. Refer to EM-13,
"Removal and Installation".
6. Disconnect pressure sensor electrical connector.
7. Remove high pressure and low pressure piping from power steering oil pump. Refer to ST-27
.
8. Remove bolts, then remove power steering pump.
INSTALLATION
Installation is in the reverse order of removal. Refer to ST-27 for tightening torque.
• After installation, bleed air. Refer to ST-13, "
Air Bleeding Hydraulic System".
NOTE:
Belt tension is automatic and requires no adjustment.
Revision: March 2010 2008 QX56

ST-28
< REMOVAL AND INSTALLATION >
HYDRAULIC LINE
• Confirm mating marks are aligned with hose and clamp, then cor-rect if needed.
• To install eye joint, align projection of eye joint with notch of power steering pump, and attach eye joint to power steering pump prop-
erly. Tighten eye bolt by hand fully, then torque to specification.
SGIA0563E
WGIA0089E
Revision: March 2010 2008 QX56

ST-32
< DISASSEMBLY AND ASSEMBLY >
POWER STEERING GEAR AND LINKAGE
Gear Housing Assembly
Check gear housing assembly for dents, cracks or damage. Replace as an assembly if necessary.
Outer Socket and Inner Socket
SWING TORQUE• Measure the swing torque, using suitable Tool. When ball stud and
inner socket start moving the measured value must be within the
specification. If the reading is out side the specification, replace the
socket.
ROTATING TORQUE• Measure the rotating torque, using Tool. If the value is outside the
specification, replace the outer sockets.
AXIAL END PLAY• Apply a load of 490 N (50 kg-f, 110 lb-f) to the ball stud axially. Usea dial gauge to measure the amount of the movement that the stud
makes. If the value is outside the specification, replace the sock-
ets.
ASSEMBLY
1. Install the inner sockets. Tool number : — (J-44372)
WGIA0131E
Item
Outer socket Inner socket
Measuring point Cotter pin hole of stud Shown as L: 83.2 mm (3.276 in)
Swing torque 0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb) 1.0 − 7.8 N·m (0.11 − 0.79 kg-m, 9 − 69 in-lb)
Measuring value (F) 4.84 − 46.7 N (0.50 − 4.7 kg-f, 4 - 34 lb-f) 12.1 − 93.7 N (1.3 − 9.5 kg-f, 9 − 69 lb-f)
Tool number : ST3127S000 (J-25765-A)
Rotating torque : 0.3 − 2.9 N·m (0.03 − 0.29 kg-m,
3 − 25 in-lb)
WGIA0132E
Outer socket : 0.5 mm (0.020 in) or less
Inner socket : 0.2 mm (0.008 in) or less
SGIA0057E
Revision: March 2010 2008 QX56

SERVICE DATA AND SPECIFICATIONS (SDS)ST-37
< SERVICE DATA AND SPECIFICATIONS (SDS)
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Steering Outer Socket and Inner SocketINFOID:0000000001534687
Unit: mm (in)
Steering GearINFOID:0000000001534688
Tie-rod ball joint outer socket Swing torque
0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb)
Measurement on spring balance
• Measuring point: cotter pin hole of stud 4.84
− 46.7 N (0.50 − 4.7 kg-f, 4 − 34 lb-f)
Rotating torque 0.3 − 2.9 N·m (0.03 − 0.29 kg-m, 3 − 25 in-lb)
Axial end play 0.5 mm (0.020 in) or less
Tie-rod ball joint inner socket Swing torque
1.0 − 7.8 N·m (0.11 − 0.79 kg-m, 9 − 69 in-lb)
Measurement on spring balance
• Measuring point: "L" mark see above, "L"=83.2 mm (3.276 in). 12.1
− 93.7 N (1.3 − 9.5 kg-f, 9 − 69 lb-f)
Axial end play 0.2 mm (0.008 in) or less
SGIA0547E
Maximum inner socket length “L” 115.2 (4.54)
SGIA0167E
Steering gear modelPR26AM
Rack neutral position, dimension “L ” (rack stroke) 85.5 mm (3.36 in)
STC0034D
Revision: March 2010 2008 QX56

TM-2
Possible Cause .......................................................48
DTC Confirmation Procedure .................................48
Diagnosis Procedure ..............................................49
P0725 ENGINE SPEED .....................................51
Description ........................................................... ...51
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
51
On Board Diagnosis Logic ......................................51
Possible Cause .......................................................51
DTC Confirmation Procedure .................................51
Diagnosis Procedure ..............................................51
P0731 1GR INCORRECT RATIO ......................53
Description ........................................................... ...53
On Board Diagnosis Logic ......................................53
Possible Cause .......................................................53
DTC Confirmation Procedure .................................53
Diagnosis Procedure ..............................................54
P0732 2GR INCORRECT RATIO ......................55
Description ........................................................... ...55
On Board Diagnosis Logic ......................................55
Possible Cause .......................................................55
DTC Confirmation Procedure .................................55
Diagnosis Procedure ..............................................56
P0733 3GR INCORRECT RATIO ......................57
Description ........................................................... ...57
On Board Diagnosis Logic ......................................57
Possible Cause .......................................................57
DTC Confirmation Procedure .................................57
Diagnosis Procedure ..............................................58
P0734 4GR INCORRECT RATIO ......................59
Description ........................................................... ...59
On Board Diagnosis Logic ......................................59
Possible Cause .......................................................59
DTC Confirmation Procedure .................................59
Diagnosis Procedure ..............................................60
P0735 5GR INCORRECT RATIO ......................61
Description ........................................................... ...61
On Board Diagnosis Logic ......................................61
Possible Cause .......................................................61
DTC Confirmation Procedure .................................61
Diagnosis Procedure ..............................................62
P0740 TORQUE CONVERTER .........................63
Description ........................................................... ...63
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
63
On Board Diagnosis Logic ......................................63
Possible Cause .......................................................63
DTC Confirmation Procedure .................................63
Diagnosis Procedure ..............................................63
P0744 TORQUE CONVERTER .........................65
Description ........................................................... ...65
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
65
On Board Diagnosis Logic ................................... ...65
Possible Cause .......................................................65
DTC Confirmation Procedure ..................................65
Diagnosis Procedure ...............................................66
P0745 PRESSURE CONTROL SOLENOID A ...67
Description ........................................................... ...67
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
67
On Board Diagnosis Logic ......................................67
Possible Cause .......................................................67
DTC Confirmation Procedure ..................................67
Diagnosis Procedure ...............................................67
P1705 TP SENSOR ...........................................69
Description ..............................................................69
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
69
On Board Diagnosis Logic ......................................69
Possible Cause .......................................................69
DTC Confirmation Procedure ..................................69
Diagnosis Procedure ...............................................69
P1710 TRANSMISSION FLUID TEMPERA-
TURE SENSOR .................................................
71
Description ........................................................... ...71
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
71
On Board Diagnosis Logic ......................................71
Possible Cause .......................................................71
DTC Confirmation Procedure ..................................71
Diagnosis Procedure ...............................................71
Component Inspection ............................................73
P1721 VEHICLE SPEED SIGNAL ....................74
Description ..............................................................74
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
74
On Board Diagnosis Logic ......................................74
Possible Cause .......................................................74
DTC Confirmation Procedure ..................................74
Diagnosis Procedure ...............................................74
P1730 INTERLOCK ...........................................76
Description ..............................................................76
On Board Diagnosis Logic ......................................76
Possible Cause .......................................................76
DTC Confirmation Procedure ..................................76
Judgement of Interlock ............................................76
Diagnosis Procedure ............................................ ...76
P1731 1ST ENGINE BRAKING .........................78
Description ........................................................... ...78
CONSULT-III Reference Value in Data Monitor
Mode .................................................................... ...
78
On Board Diagnosis Logic ......................................78
Possible Cause .......................................................78
DTC Confirmation Procedure ..................................78
Diagnosis Procedure ...............................................78
Revision: March 2010 2008 QX56

TM-4
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ................................................................
173
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .................................
173
Precaution for On Board Diagnosis (OBD) System
of A/T and Engine ..................................................
174
Precaution .............................................................174
Service Notice or Precaution .................................175
PREPARATION ..........................................176
PREPARATION .............................................. .176
Special Service Tool ............................................ ..176
Commercial Service Tool ......................................177
ON-VEHICLE MAINTENANCE ..................178
A/T FLUID ....................................................... .178
Checking the A/T Fluid (ATF) .............................. ..178
Changing the A/T Fluid (ATF) ................................180
A/T FLUID COOLER ........................................182
A/T Fluid Cooler Cleaning ................................... ..182
Inspection ..............................................................184
STALL TEST ....................................................185
Inspection and Judgment .................................... ..185
LINE PRESSURE TEST ..................................187
Inspection and Judgment .................................... ..187
ROAD TEST .....................................................189
Description ........................................................... ..189
Check Before Engine Is Started ............................189
Check At Idle ....................................................... ..189
Cruise Test - Part 1 ...............................................190
Cruise Test - Part 2 ...............................................192
Cruise Test - Part 3 ...............................................193
Vehicle Speed When Shifting Gears .....................193
Vehicle Speed When Performing and Releasing
Complete Lock-up .................................................
193
A/T POSITION .................................................194
Checking of A/T Position ..................................... ..194
Adjustment of A/T Position ....................................194
ON-VEHICLE REPAIR ...............................195
SHIFT CONTROL SYSTEM ........................... .195
A/T Shift Selector Removal and Installation ..........195
Checking of A/T Position ..................................... ..196
Adjustment of A/T Position ....................................196
AIR BREATHER HOSE ...................................197
Removal and Installation ..................................... ..197
OIL PAN ...........................................................199
Oil Pan ................................................................. .199
CONTROL VALVE WITH TCM ........................201
Control Valve with TCM and A/T Fluid Tempera-
ture Sensor 2 ....................................................... .
201
REAR OIL SEAL ..............................................213
Rear Oil Seal ........................................................ .213
REMOVAL AND INSTALLATION .............214
TRANSMISSION ASSEMBLY ........................ ..214
Removal and Installation (2WD) .......................... .214
Removal and Installation (4WD) ...........................216
DISASSEMBLY AND ASSEMBLY ...........220
OVERHAUL ......................................................220
Component .......................................................... .220
Oil Channel ...........................................................227
Location of Adjusting Shims, Needle Bearings,
Thrust Washers and Snap Rings ......................... .
229
DISASSEMBLY .............................................. ..232
Disassembly ......................................................... .232
REPAIR FOR COMPONENT PARTS ..............250
Oil Pump .............................................................. .250
Front Sun Gear, 3rd One-Way Clutch ...................252
Front Carrier, Input Clutch, Rear Internal Gear .....254
Mid Sun Gear, Rear Sun Gear, High and Low Re-
verse Clutch Hub ................................................. .
259
High and Low Reverse Clutch ..............................264
Direct Clutch .........................................................266
ASSEMBLY .................................................... ..269
Assembly (1) ........................................................ .269
Adjustment ............................................................282
Assembly (2) .........................................................284
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
291
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
291
General Specification ........................................... .291
Vehicle Speed at Which Gear Shifting Occurs .....291
Vehicle Speed at Which Lock-up Occurs/Releas-
es ......................................................................... .
291
Stall Speed ............................................................292
Line Pressure ........................................................292
A/T Fluid Temperature Sensor ..............................292
Input Speed Sensor ..............................................292
Output Speed Sensor ...........................................292
Reverse Brake ......................................................292
Total End Play .......................................................292
Torque Converter ..................................................293
Revision: March 2010 2008 QX56

DIAGNOSIS AND REPAIR WORKFLOWTM-7
< BASIC INSPECTION >
CEF
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DIAGNOSTIC WORK SHEET
Symptoms † Vehicle does not move. ( † Any position † Particular position)
† No up-shift ( † 1st → 2nd † 2nd → 3rd † 3rd → 4th † 4th → 5th)
† No down-shift ( † 5th → 4th † 4th → 3rd † 3rd → 2nd † 2nd → 1st)
† Lock-up malfunction
† Shift point too high or too low.
† Shift shock or slip ( † N → D † N → R † Lock-up † Any drive position)
† Noise or vibration
† No kick down
† No pattern select
† Others
()
Malfunction indicator lamp (MIL) † Continuously lit † Not lit
1 †
Read the item on cautions concerning fail-safe and understand the customer's com-
plaint. TM-114
2†
A/T fluid inspection, stall test and line pressure test
† A/T fluid inspection
TM-178† Leak (Repair leak location.)
† Sta te
† Amount
3 †
Stall test
TM-185
† Torque converter one-way clutch
† Front brake
† High and low reverse clutch
† Low coast brake
† Forward brake
† Reverse brake
† Forward one-way clutch †
1st one-way
clutch
† 3rd one-way
clutch
† Engine
† Line pressure low
† Except for input
clutch and direct
clutch, clutches and
brakes OK
† Line pressure test - Suspected part: TM-187
4†
Perform self-diagnosis. — Check detected items to repair or replace malfunctioning
part. TM-32
5†
Perform road test.
5-1 † Check before engine is started TM-189
5-2† Check at idle TM-189
5-3Cruise test †
Part 1 TM-190† Part 2 TM-192
† Part 3 TM-193
† Check malfunction phenomena to repair or replace malfunctioning part after completing all road test.
Refer to TM-151, "
Symptom Table".
5 † Drive vehicle to check that the malfunction phenomenon has been resolved.
6 † Erase the results of the self-diagnosis from the TCM and the ECM. TM-30
Revision: March 2010 2008 QX56

TM-8
< FUNCTION DIAGNOSIS >
A/T CONTROL SYSTEM
FUNCTION DIAGNOSIS
A/T CONTROL SYSTEM
Cross-Sectional View (2WD models)INFOID:0000000001603987
1. Front planetary gear2. Mid planetary gear 3. Rear planetary gear
4. Direct clutch 5. High and low reverse clutch 6. Reverse brake
7. Drum support 8. Forward brake 9. Low coast brake
10. Input shaft 11. Torque converter 12. Oil pump
13. Front brake 14. 3rd one-way clutch 15. Input clutch
16. 1st one-way clutch 17. Control valve with TCM 18. Forward one-way clutch
19. Rear extension 20. Output shaft
SCIA5267E
Revision: March 2010 2008 QX56