coolant level INFINITI QX56 2009 Factory User Guide

P1217 ENGINE OVER TEMPERATUREEC-299
< COMPONENT DIAGNOSIS > [VK56DE]
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4. Perform “COOLING FAN” in “ACTIVE TEST” mode with CONSULT-III.
5. If the results are NG, go to
EC-388, "Diagnosis Procedure"
.
WITH GST
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool befo re checking coolant level.
If the coolant level in the reservoir tank and/or radiator is below
the proper range, skip the following steps and go to EC-388,
"Diagnosis Procedure".
2. Confirm whether customer filled the coolant or not. If customer
filled the coolant, skip the following steps and go to EC-388,
"Diagnosis Procedure".
3. Disconnect engine coolant temper ature sensor harness connec-
tor.
4. Connect 150 Ω resistor to engine coolant temperature sensor
harness connector.
5. Start engine and make sure that cooling fan operates. CAUTION:
Be careful not to overheat engine.
6. If NG, go to EC-388, "Diagnosis Procedure"
.
Diagnosis ProcedureINFOID:0000000003771591
1.CHECK COOLING FAN (CRANKSHAFT DRIVEN) OPERATION
1. Start engine and let it idle.
2. Make sure that cooling fan (crankshaft driven) operates normally.
OK or NG
OK (With CONSULT-III)>>GO TO 2.
OK (Without CONSULT-III)>>GO TO 3.
NG >> Check cooling fan (crankshaft driven). Refer to CO-18, "Removal and Installation (Crankshaft
Driven Type)".
2.CHECK COOLING FAN MOTOR OPERATION
With CONSULT-III
1. Start engine and let it idle.
2. Select “COOLING FAN” in “A CTIVE TEST” mode with CONSULT-III.
3. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control ci rcuit. (Go to "PROCEDURE A".)
3.CHECK COOLING FAN MOTOR OPERATION
Without CONSULT-III
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect 150 Ω resistor to engine coolant temperature sensor harness connector.
3. Start engine and let it idle.
SEF621W
SEF882V
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EC-300
< COMPONENT DIAGNOSIS >[VK56DE]
P1217 ENGINE OVER TEMPERATURE
4. Make sure that cooling fan operates.
OK or NG
OK >> GO TO 4.
NG >> Check cooling fan control circuit. (Go to "PROCEDURE
A".)
4.CHECK COOLING SYSTEM FOR LEAK
Refer to CO-10, "Inspection"
.
OK or NG
OK >> GO TO 5.
NG >> Check the following for leak. Hose
 Radiator
 Radiator cap
 Water pump
 Reservoir tank
5.CHECK COMPONENT PARTS
Check the following.
 RESERVOIR TANK CAP (Refer to CO-10, "Inspection"
.)
 Thermostat. (Refer to CO-22, "Removal and Installation"
.)
 Engine coolant temperature sensor. (Refer to EC-122, "Component Inspection"
.)
OK or NG
OK >> GO TO 7.
NG >> Replace malfunctioning component.
6.CHECK MAIN 13 CAUSES
If the cause cannot be isolated, go to EC-300, "Main 13 Causes of Overheating"
.
>> INSPECTION END
Main 13 Causes of OverheatingINFOID:0000000003771592
SEF882V
Engine Step Inspection item Equipment Standard Reference page
OFF 1  Blocked radiator  Blocked condenser
 Blocked radiator grille
 Blocked bumper  Visual No blocking —
2  Coolant mixture  Coolant tester 50 - 50% coolant mixture CO-10
3  Coolant level  Visual Coolant up to MAX level in
reservoir tank and radiator
filler neckCO-11, "Changing Engine
Coolant"
4  Reservoir tank cap  Pre
ssure tester 95 - 125 kPa
(0.97 - 1.28 kg/cm2, 14 -
18 psi) (Limit) CO-10, "Inspection"
ON*25  Coolant leaks  Visual No leaks
CO-10, "Inspection"
ON*26  Thermostat  Touch the upper and
lower radiator hosesBoth hoses should be hot
CO-22, "Removal and In-
stallation"
ON*17  Cooling fan  CONSULT-III Operating See trouble diagnosis for
DTC P1217 (EC-36
).
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P1217 ENGINE OVER TEMPERATUREEC-301
< COMPONENT DIAGNOSIS > [VK56DE]
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*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to
CO-8, "Troubleshooting Chart"
.
OFF 8  Combustion gas leak  Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39  Coolant temperature gauge  Visual Gauge less than 3/4 when
driving —
 Coolant overflow to res- ervoir tank  Visual No overflow during driving
and idling CO-11, "Changing Engine
Coolant"
OFF*410  Coolant return from res-
ervoir tank to radiator  Visual Should be initial level in
reservoir tank CO-11, "Changing Engine
Coolant"
OFF 12  Cylinder head  Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping) EM-72, "Inspection After
Disassembly"
13  Cylinder block and pis-
tons  Visual No scuffing on cylinder
walls or piston EM-90, "Inspection After
Disassembly"
Engine Step Inspection item Equipment Standard Reference page
Revision: December 20092009 QX56

ECM
EC-455
< ECU DIAGNOSIS > [VK56DE]
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DTC Inspection Priority ChartINFOID:0000000003771736
If some DTCs are displayed at the same time, per
form inspections one by one based on the following priority
chart.
NOTE:
 If DTC U1000 and/or U1001 is displayed with other DTC, first perform the trouble diagnosis for DTC
U1000, U1001. Refer to EC-86
.
 If DTC P0607 is displayed with ot her DTC, first perform the trouble diagnosis for DTC P0607. Refer to
EC-284
.
Priority Detected items (DTC)
1  U1000 U1001 CAN communication line  P0101 P0102 P0103 Mass air flow sensor
 P0112 P0113 P0127 Intake air temperature sensor
 P0116 P0117 P0118 P0125 Engine coolant temperature sensor
 P0122 P0123 P0222 P0223 P1225 P1226 P2135 Throttle position sensor
 P0128 Thermostat function
 P0181 P0182 P0183 Fuel tank temperature sensor
 P0327 P0328 P0332 P0333 Knock sensor
 P0335 Crankshaft position sensor (POS)
 P0340 Camshaft posi tion sensor (PHASE)
 P0460 P0461 P0462 P0463 Fuel level sensor
 P0500 Vehicle speed sensor
 P0605 P0607 ECM
 P0643 Sensor power supply
 P0700 TCM
 P0705 Transmission range switch
 P0850 Park/neutral position (PNP) switch
 P1550 P1551 P1552 P1553 P1554 Battery current sensor
 P1610 - P1615 NATS
 P2122 P2123 P2127 P2128 P2138 Accelerator pedal position sensor
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ECM
EC-467
< ECU DIAGNOSIS > [VK56DE]
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 Sea level
 Flat road
 Ambient air temperature: 20 - 30
°C (68 - 86 °F)
 Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30 °C (68 - 86 °F)], diagno-
sis may also be performed.
Pattern 1:
 The engine is started at the engine coolant temperature of −10 to 35 °C (14 to 95 °F)
(where the voltage between the ECM terminal 73 and ground is 3.0 - 4.3V).
 The engine must be operated at id le speed until the engine coolant temperature is greater than 70 °C
(158 °F) (where the voltage between the ECM te rminal 73 and ground is lower than 1.4V).
 The engine is started at the fuel tank temperature of warmer than 0 °C (32 °F) (where the voltage
between the ECM terminal 107 and ground is less than 4.1V).
Pattern 2:
 When steady-state driving is performed again even afte r it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
Pattern 3:
 Operate vehicle following the driving pattern shown in the figure.
 Release the accelerator pedal during decelerating vehicle speed from 90 km/h (56 MPH) to 0 km/h (0 MPH).
Pattern 4:
 The accelerator pedal must be held very steady during steady- state driving.
 If the accelerator pedal is moved, the test must be conducted all over again.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56
MPH), then release the accelerator pedal and keep it released for
more than 10 seconds. Depress the accelerator pedal until vehicle
speed is 90 km/h (56 MPH) again.
*2: Checking the vehicle speed with GST is advised.
Suggested Transmi ssion Gear Position
Set the selector lever in the D positi on with the overdrive switch turned ON.
TEST VALUE AND TEST LIMIT
The following is the information specified in Service $06 of SAE J1979.
The test value is a parameter used to determine whether a system/circuit diagnostic test is OK or NG while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
maximum or minimum value and is compared with the test value being monitored.
These data (test value and test limit) are specified by On Boad Monitor ID(OBDMID), Test ID (TID), Unit and
Scaling ID and can be displayed on the GST screen.
The items of the test value and test limit will be disp layed with GST screen which items are provided by the
ECM. (eg., if the bank 2 is not applied on this v ehicle, only the items of the bank 1 is displayed)
PBIB2244E
Revision: December 20092009 QX56

EC-478
< SYMPTOM DIAGNOSIS >[VK56DE]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.Exhaust Exhaust manifold/Tube/Muffler/
Gasket 55555 55 5 EM-30
,
EX-
5Three way catalyst
Lubrica-
tion Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler
55555 55 5 EM-33
,
LU-
14 , LU-11 ,
LU-12
Oil level (Low)/Filthy oil LU-8, "In-spection"
Cooling Radiator/Hose/Radiator filler cap
55555 55 45 CO-15
Thermostat 5
CO-22
Water pumpCO-20
Water galleryCO-6
Cooling fan 5CO-18,
CO-
19
Coolant level (Low)/Contaminat-
ed coolant 5
CO-10
IVIS (INFINITI Vehicle Immobilizer System —
NATS) 11
SEC-6
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
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EM-52
< ON-VEHICLE REPAIR >
TIMING CHAIN
b. Select the one most visible notch of the four on the bolt flange.Corresponding to the selected notch, put a alignment mark
(such as paint) on the crankshaft pulley.
14. Rotate the crankshaft pulley in normal direction (clockwise when viewed from engine front) to check for parts interference.
15. Installation of the remaining components is in the reverse of order of removal.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels in cluding engine coolant and engine oil. If the levels are
lower than required quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel leakage at the connection points.
• Start engine. With engine speed increased, che ck again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration. NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill to
specified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Crankshaft pulley bolt torque
Step 1 : 93.1 N·m (9.5 kg-m, 69 ft-lb)
Step 2 : additional 90 ° (angle tightening)
KBIA2519E
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
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CYLINDER HEADEM-69
< ON-VEHICLE REPAIR >
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• Cylinder head bolts are tightened by plastic zone tightening
method. Whenever the size difference between d1 and d2 exceeds
the limit, replace the bolt with a new one.
• If reduction of diameter appears in a position other than d2, use it as d2 point.
INSTALLATION
1. Install a new cylinder head gasket.
2. Install the cylinder head. Follow the steps below to tighten the bolts in the numerical order shown.
CAUTION:
• If cylinder head bolts are re-used, check their diameters
before installation. Refer to "Cylinder Head Bolts Diame-
ter".
a. Apply engine oil to threads and seating surface of the bolts.
b. Measure the tightening angle using Tool. CAUTION:
Measure the tightening angl e using Tool. Do not measure
visually.
3. Installation of the remaining components is in the reverse order of removal.
INSPECTION AFTER INSTALLATION
• Before starting the engine, check oil/fluid levels including engine coolant and engine oil. If the levels are lower than required quantity, fill to the specified level. Refer to MA-12, "
Fluids and Lubricants".
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to the fuel piping, check for fuel
leakage at the connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system. Limit (d1 - d2) : 0.23 mm (0.0091 in)
KBIA0189E
PBIC0068E
Step a : 44.1 N·m (4.5 kg-m, 33 ft-lb)
Step b : 70°
clockwise
Step c : Loosen in the reverse order of tightening.
Step d : 44.1 N·m (4.5 kg-m, 33 ft-lb)
Step e : 60 ° clockwise
Step f : 60° clockwise
Tool number : KV10112100 (BT-8653-A)
WBIA0603E
Revision: December 20092009 QX56

EM-70
< ON-VEHICLE REPAIR >
CYLINDER HEAD
• After cooling down the engine, again check oil/fluid levels including engine oil and engine coolant. Refill tospecified level if necessary.
• Summary of the inspection items:
*Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.
Exploded ViewINFOID:0000000005885896
Disassembly and AssemblyINFOID:0000000005885897
DISASSEMBLY
1. Remove the spark plug. Refer to EM-16, "Removal and Installation".
2. Remove the valve lifter. • Identify the installation positions, and store them without mixing them up.
Item Before starting engine Engine runningAfter engine stopped
Engine coolant LevelLeakage Level
Engine oil LevelLeakage Level
Other oils and fluids* LevelLeakage Level
Fuel LeakageLeakageLeakage
Exhaust gas —Leakage —
1. Spark plug 2. Valve lifter3. Valve collet
4. Valve spring retainer 5. Valve spring6. Valve spring seat
7. Valve oil seal 8. Valve guide9. Valve seat
10. Valve (INT) 11. Valve (EXH)12. Cylinder head (LH bank)
13. Spark plug tube 14. Cylinder head (RH bank)
WBIA0470E
Revision: December 20092009 QX56

ENGINE ASSEMBLYEM-79
< REMOVAL AND INSTALLATION >
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1. Release the fuel pressure. Refer to
EC-487, "Fuel Pressure Check".
2. Drain the engine coolant. Refer to CO-11, "
Changing Engine Coolant".
3. Drain the engine oil. Refer to LU-9, "
Changing Engine Oil".
4. Disconnect the battery negative and positive terminal. Refer to PG-76, "
Removal and Installation".
5. Remove the engine hood. Refer to DLK-230, "
Removal and Installation of Hood Assembly".
6. Remove the cowl extension. Refer to EXT-18, "
Removal and Installation".
7. Remove the air duct and air cleaner case assembly. Refer to EM-25, "
Removal and Installation".
8. Remove the radiator assembly and hoses. Refer to CO-15, "
Removal and Installation".
NOTE:
To prevent possible A/T fluid drain from transmissi on opening, use appropriate cap to close off transmis-
sion opening during operation.
9. Remove the drive belt. Refer to EM-13, "
Removal and Installation".
10. Remove the fan blade. Refer to CO-18, "
Removal and Installation (Crankshaft Driven Type)".
11. Disconnect the engine room harness from the fuse box and set it aside.
12. Disconnect the ECM.
13. Disconnect the engine room harness from the engine side and set it aside.
14. Disconnect the engine harness grounds.
15. Disconnect the power steering reservoir t ank from the engine and move it aside.
16. Disconnect the power steering oil pump from the engine. Move it aside and secure it using suitable wire or rope. Refer to ST-26, "
Removal and Installation"
17. Remove the A/C compressor bolts and set the compressor aside. Refer to HA-31, "Removal and Installa-
tion for Compressor" (ATC).
18. Disconnect the brake booster vacuum hose.
19. Disconnect the EVAP line.
20. Disconnect the fuel hose at the engine side connection. Refer to EM-40, "
Removal and Installation".
21. Disconnect the heater hoses at the cowl, and in stall plugs to avoid leakage of engine coolant.
22. Remove the A/T oil level indicator and indicator tube upper bolts.
23. Remove the front final drive assembly (4WD only). Refer to DLN-215, "
Removal and Installation".
24. Remove the exhaust manifolds. Refer to EM-30, "
Removal and Installation".
25. Install the engine slingers into the left bank cylinder head and right bank cylinder head.
26. Disconnect and remove the crankshaft position sensor (POS). Refer to EM-82, "
Exploded View".
27. Remove the A/T. Refer to TM-214, "
Removal and Installation
(2WD)" or TM-216, "Removal and Installation (4WD)".
NOTE:
To prevent possible A/T fluid drain from transmission opening,
use appropriate cap to close off transmission opening during
operation.
28. Lift using a hoist and secure the engine in position.
29. Remove the engine assembly from the vehicl e, avoid interference with the vehicle body.
CAUTION:
• Before and during lifting, always check if any harnesses are left connected.
30. Remove the parts that may restrict installation of the engine to the engine stand. NOTE:
This procedure is described assuming that you use an engine stand mounting to the surface to which the
transmission mounts. Engine slinger torque: 45.0 N·m (4.6 kg-m, 33 ft-lb)
WBIA0715E
Revision: December 20092009 QX56