service INFINITI QX56 2009 Factory Service Manual

SQUEAK AND RATTLE TROUBLE DIAGNOSISGW-3
< SYMPTOM DIAGNOSIS >
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If possible, drive the vehicle with the customer until the noise is duplicated. Note any additional information on
the Diagnostic Worksheet regarding the conditions or lo cation of the noise. This information can be used to
duplicate the same conditions when you confirm the repair.
If the noise can be duplicated easily during the test drive, to help identify the source of the noise, try to dupli-
cate the noise with the vehicle stopped by doing one or all of the following:
1) Close a door.
2) Tap or push/pull around the area where the noise appears to be coming from.
3) Rev the engine.
4) Use a floor jack to recreate vehicle “twist”.
5) At idle, apply engine load (electrical load, half- clutch on M/T model, drive position on A/T model).
6) Raise the vehicle on a hoist and hit a tire with a rubber hammer.
• Drive the vehicle and attempt to duplicate the conditions the customer states exist when the noise occurs.
• If it is difficult to duplicate the noise, drive the vehicle slowly on an undulating or rough road to stress the vehicle body.
CHECK RELATED SERVICE BULLETINS
After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related
to that concern or symptom.
If a TSB relates to the symptom, follow the procedure to repair the noise.
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE
1. Narrow down the noise to a general area.To help pinpoint the source of the noise, use a listening tool (Chassis Ear: J-39570, Engine Ear: J-39565 and mechanic's stethoscope).
2. Narrow down the noise to a more specific area and identify the cause of the noise by:
• removing the components in the area that you suspect the noise is coming from. Do not use too much force when removing clips and fasteners, otherwise clips and fasteners can be broken
or lost during the repair, resulting in the creation of new noise.
• tapping or pushing/pulling the component that you suspect is causing the noise.
Do not tap or push/pull the component with excessive force, otherwise the noise will be eliminated only tem-
porarily.
• feeling for a vibration with your hand by touching the component(s) that you suspect is (are) causing the
noise.
• placing a piece of paper between components that you suspect are causing the noise.
• looking for loose components and contact marks. Refer to GW-4, "
Generic Squeak and Rattle Troubleshooting".
REPAIR THE CAUSE
• If the cause is a loose component, tighten the component securely.
• If the cause is insufficient clearance between components:
- separate components by repositioning or loos ening and retightening the component, if possible.
- insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape or urethane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through your authorized NISSAN Parts Depart-
ment.
CAUTION:
Do not use excessive force as many components are constructed of plastic and may be damaged.
Always check with the Parts Department for the latest parts information.
The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be
ordered separately as needed.
URETHANE PADS [1.5 mm (0.059 in) thick]
Insulates connectors, harness, etc.
76268-9E005: 100 ×135 mm (3.94 ×5.31 in)/76884-71L01: 60 ×85 mm (2.36× 3.35 in)/76884-71L02: 15× 25
mm (0.59 ×0.98 in)
INSULATOR (Foam blocks)
Insulates components from contact. Can be used to fill space behind a panel.
73982-9E000: 45 mm (1.77 in) thick, 50× 50 mm (1.97×1.97 in)/73982-50Y00: 10 mm (0.39 in) thick,
50× 50 mm (1.97 ×1.97 in)
INSULATOR (Light foam block)
80845-71L00: 30 mm (1.18 in) thick, 30 ×50 mm (1.18 ×1.97 in)
FELT CLOTH TAPE
Used to insulate where movement does not occu r. Ideal for instrument panel applications.
Revision: December 20092009 QX56

GW-8
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005944001
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005867453
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: December 20092009 QX56

GW-10
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Special Service ToolINFOID:0000000005864611
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Commercial Service ToolINFOID:0000000005864612
Tool number
(Kent-Moore No.)
Tool name Description
—
(J-39570)
Chassis ear Locating the noise
—
(J-43980)
NISSAN Squeak and Rattle
Kit Repairing the cause of noise
SIIA0993E
SIIA0994E
(Kent-Moore No.)
Tool name
Description
(J-39565)
Engine ear Locating the noise
(—)
Suction Lifter Holding door glass
SIIA0995E
LIIA1991E
Revision: December 20092009 QX56

HA-1
VENTILATION, HEATER & AIR CONDITIONER
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CONTENTS
HEATER & AIR CONDITIONING SYSTEM
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
3
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect .....................................
3
Precaution for Working with HFC-134a (R-134a) ......4
Precaution for Procedure without Cowl Top Cover ......4
Contaminated Refrigerant .........................................4
General Refrigerant Precaution ................................5
Precaution for Leak Detection Dye ...........................5
A/C Identification Label .............................................5
Precaution for Refrigerant Connection ......................5
Precaution for Service of Compressor ....................10
Precaution for Service Equipment ...........................10
PREPARATION ...........................................13
PREPARATION .............................................. ....13
Special Service Tool ........................................... ....13
HFC-134a (R-134a) Service Tool and Equipment ....13
Commercial Service Tool ........................................16
FUNCTION DIAGNOSIS ..............................17
REFRIGERATION SYSTEM .......................... ....17
Refrigerant Cycle ................................................ ....17
Refrigerant System Protection ................................17
OIL ......................................................................19
Maintenance of Oil in Compressor ...................... ....19
ON-VEHICLE MAINTENANCE ....................20
REFRIGERATION SYSTEM .......................... ....20
HFC-134a (R-134a) Service Procedure .............. ....20
OIL ......................................................................22
Maintenance of Oil Quantity in Compressor ....... ....22
FLUORESCENT LEAK DETECTOR ................24
Checking of Refrigerant Leaks ............................ ....24
Checking System for Leaks Using the Fluorescent
Dye Leak Detector ...................................................
24
Dye Injection ............................................................24
ELECTRICAL LEAK DETECTOR ....................26
Checking of Refrigerant Leaks ................................26
Electronic Refrigerant Leak Detector .......................26
ON-VEHICLE REPAIR .................................29
REFRIGERATION SYSTEM .............................29
Component .......................................................... ....29
COMPRESSOR .................................................31
Removal and Installation for Compressor ...............31
Removal and Installation for Compressor Clutch ....32
LOW-PRESSURE FLEXIBLE HOSE ................36
Removal and Installation for Low-Pressure Flexi-
ble Hose ..................................................................
36
LOW-PRESSURE PIPE ....................................37
Removal and Installation for Low-Pressure Pipe .....37
Removal and Installation for Rear High- and Low-
Pressure A/C and Heater Core Pipes ......................
37
Removal and Installation for Underfloor Rear
High- and Low-Pressure A/C and Heater Core
Pipes ........................................................................
38
HIGH-PRESSURE FLEXIBLE HOSE ...............40
Removal and Installation for High-Pressure Flexi-
ble Hose ..................................................................
40
HIGH-PRESSURE PIPE ....................................41
Removal and Installation for High-Pressure Pipe ....41
Removal and Installation for Rear High- and Low-
Pressure A/C and Heater Core Pipes ......................
41
Removal and Installation for Underfloor Rear
High- and Low-Pressure A/C and Heater Core
Pipes ........................................................................
42
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HA-2
CONDENSER ....................................................44
Removal and Installation for Condenser ............. ...44
AMBIENT SENSOR ...........................................45
Removal and Installation ..................................... ...45
REFRIGERANT PRESSURE SENSOR ............46
Removal and Installation for Refrigerant Pressure
Sensor ................................................................. ...
46
EXPANSION VALVE ...................................... ...47
Removal and Installation for Front Expansion
Valve .................................................................... ...
47
LIQUID TANK ................................................. ...48
Removal and Installation of Liquid Tank .............. ...48
SERVICE DATA AND SPECIFICATIONS
(SDS) ............... ...........................................
49
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ...
49
Service Data and Specification (SDS) ................. ...49
Revision: December 20092009 QX56

PRECAUTIONSHA-3
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005856236
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
 Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
 Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
 When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
 When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precaution Necessary for Steering Wh eel Rotation After Battery Disconnect
INFOID:0000000005856237
NOTE:
 This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
 Remove and install all control units after disconnecti ng both battery cables with the ignition knob in the
″ LOCK ″ position.
 Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS , an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be
rotated.
4. Perform the necessary repair operation.
Revision: December 20092009 QX56

HA-4
< PRECAUTION >
PRECAUTIONS
5. When the repair work is completed, return the ignition switch to the ″LOCK ″ position before connecting
the battery cables. (At this time, the steering lock mechanism will engage.)
6. Perform a self-diagnosis check of a ll control units using CONSULT-III.
Precaution for Working with HFC-134a (R-134a)INFOID:0000000003775286
WARNING:
 CFC-12 (R-12) refrigerant and HFC-134a (R-134a) refr igerant are not compatible. If the refrigerants
are mixed compressor failure is likely to occur. Refer to HA-4, "Contaminated Refrigerant"
. To deter-
mine the purity of HFC-134a (R-134a) in the vehicle and recovery tank, use recovery/recycling equip-
ment and refrigerant identifier.
 Use only specified oil for the HFC-134a (R-134a) A/C system and HFC-134a (R-134a) components. If
oil other than that specified is used , compressor failure is likely to occur.
 The specified HFC-134a (R-134a) oi l rapidly absorbs moisture from the atmosphere. The following
handling precautions must be observed:
- When removing refrigerant components from a vehicle, immediately cap (seal) the component to
minimize the entry of moisture from the atmosphere.
- When installing refrigerant co mponents to a vehicle, do not remove the caps (unseal) until just
before connecting the components . Connect all refrigerant loop components as quickly as possible
to minimize the entry of moisture into system.
- Only use the specified oil from a sealed container. Immediately reseal containers of oil. Without
proper sealing, oil will become moisture saturat ed and should not be used.
- Avoid breathing A/C refrigerant and oil vapor or mist. Exposure may irritate eyes, nose and throat.
Remove HFC-134a (R-134a) from the A/C system usin g certified service equipment meeting require-
ments of SAE J2210 [HFC-134a (R-134a) recycling equipment], or J2209 [HFC-134a (R-134a) recovery
equipment]. If accidental system discharge occurs , ventilate work area before resuming service.
Additional health and safety in formation may be obtained from refrigerant and oil manufacturers.
- Do not allow A/C oil to come in contact with styrofoam parts. Damage may result.
Precaution for Procedure without Cowl Top CoverINFOID:0000000003775287
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Contaminated RefrigerantINFOID:0000000003775288
If a refrigerant other than pure HFC-134a (R-134a) is identified in a vehicle, your options are:
 Explain to the customer that environmental regulations prohibit the release of contaminated refrigerant into
the atmosphere.
 Explain that recovery of the contaminated refri gerant could damage your service equipment and refrigerant
supply.
 Suggest the customer return the vehicle to the locati on of previous service where the contamination may
have occurred.
 If you choose to perform the repair, recover the refrigerant using only dedicated equipment and contain-
ers. Do not recover contamin ated refrigerant into your existing service equipment. If your facility does
not have dedicated recovery equipment, you may contact a local refrigerant product retailer for available ser-
vice. This refrigerant must be disposed of in acco rdance with all federal and local regulations. In addition,
replacement of all refrigerant system components on the vehicle is recommended.
 If the vehicle is within the warranty period, the air conditioner warranty is void. Please contact NISSAN Cus-
tomer Affairs for further assistance.
PIIB3706J
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PRECAUTIONSHA-5
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General Refrigerant PrecautionINFOID:0000000003775289
WARNING:
 Do not release refrigerant into the air. Use appr oved recovery/recycling equipment to capture the
refrigerant every time an air co nditioning system is discharged.
 Always wear eye and hand protection (goggles and gloves) when working with any refrigerant or air
conditioning system.
 Do not store or heat refrigerant containers above 52 °C (125 °F).
 Do not heat a refrigerant containe r with an open flame; if container warming is required, place the
bottom of the container in a warm pail of water.
 Do not intentionally drop, puncture, or incinerate refrigerant containers.
 Keep refrigerant away from open flames: poison ous gas will be produced if refrigerant burns.
 Refrigerant will displace oxygen, therefore be certa in to work in well ventilated areas to prevent suf-
focation.
 Do not pressure test or leak test HFC-134a (R-134a) service equipment and/or vehicle air condition-
ing systems with compressed air during repair. Some mixtures of air and HFC-134a (R-134a) have
been shown to be combustible at elevated pressures. These mixtures, if ignited, may cause injury or
property damage. Additional health and safety info rmation may be obtained from refrigerant manu-
facturers.
Precaution for Leak Detection DyeINFOID:0000000003775290
 The A/C system contains a fluorescent leak detection dy e used for locating refrigerant leaks. An ultraviolet
(UV) lamp is required to illuminate the dye when inspecting for leaks.
 Always wear fluorescence enhancing UV safety goggles to protect your eyes and enhance the visibility of
the fluorescent dye.
 The fluorescent dye leak detector is not a replacement for an electronic refrigerant leak detector. The fluo-
rescent dye leak detector should be used in conjuncti on with an electronic refrigerant leak detector (J-
41995).
 For your safety and the customer's satisfaction, r ead and follow all manufacturer's operating instructions and
precautions prior to performing work.
 A compressor shaft seal should not be repaired because of dye seepage. The compressor shaft seal should
only be repaired after confirming the leak with an electronic refrigerant leak detector (J-41995).
 Always remove any dye from the leak area after repairs are complete to avoid a misdiagnosis during a future service.
 Do not allow dye to come into contact with paint ed body panels or interior components. If dye is spilled,
clean immediately with the approved dye cleaner. Fluores cent dye left on a surface for an extended period of
time cannot be removed .
 Do not spray the fluorescent dye cleaning agent on hot surfaces (engine exhaust manifold, etc.).
 Do not use more than one refrigerant dye bot tle (1/4 ounce / 7.4 cc) per A/C system.
 Leak detection dyes for HFC-134a (R-134a) and CFC-12 (R -12) A/C systems are different. Do not use HFC-
134a (R-134a) leak detection dye in CFC-12 (R-12) A/ C systems or CFC-12 (R-12) leak detection dye in
HFC-134a (R-134a) A/C systems or A/C system damage may result.
 The fluorescent properties of the dye will remain for over three (3) years unless a compressor failure occurs.
A/C Identification LabelINFOID:0000000003775291
Vehicles with factory installed fluorescent dye have this identification label on the underside of hood.
Precaution for Refrigerant ConnectionINFOID:0000000003775292
A new type refrigerant connection has been introduced to all refrigerant lines except the following locations.
 Expansion valve to cooling unit
 Evaporator pipes to evaporator (inside cooling unit)
 Refrigerant pressure sensor
FEATURES OF NEW TYPE REFRIGERANT CONNECTION
 The O-ring has been relocated. It has also been provided with a groove for proper installation. This reduces the possibility of the O-ring being caught in, or damaged by , the mating part. The sealing direction of the O-
ring is now set vertically in relation to the contacting surface of the mating part to improve sealing character-
istics.
Revision: December 20092009 QX56

PRECAUTIONSHA-7
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Front A/C System
ALIIA0402ZZ
1. High-pressure service valve 2 . Grommet 3. High-pressure pipe
4. Refrigerant pressure sensor 5. Condenser 6. Compressor shaft seal
7. High-pressure flexible hose 8. Low-pressure flexible hose 9. Low-pressure service valve
10. Low-pressure pipe 11. Expansion valve (front) 12. Drain hose
13. Dryer & liquid tank 14. Liquid tank bracket 15. Junction pipe Vehicle front
Revision: December 20092009 QX56

HA-10
< PRECAUTION >
PRECAUTIONS
Precaution for Service of Compressor
INFOID:0000000003775293
 Plug all openings to prevent moisture and foreign matter from entering.
 When the compressor is removed, store it in th e same position as it is when mounted on the car.
 When replacing or repairing compressor, follow “Maintenance of Oil Quantity in Compressor”
exactly. Refer to HA-22, "Maintenance of Oil Quantity in Compressor"
.
 Keep friction surfaces between clut ch and pulley clean. If the surface is contaminated with oil, wipe
it off by using a clean waste cloth moistened with thinner.
 After compressor service operation, turn the compressor shaft by hand more than 5 turns in both
directions. This will equally dist ribute oil inside the compressor. After the compressor is installed,
let the engine idle and oper ate the compressor for 1 hour.
 After replacing the compressor magnet clutch, ap ply voltage to the new one and check for normal
operation. Refer to HA-32, "Removal and Installa tion for Compressor Clutch"
.
Precaution for Service EquipmentINFOID:0000000003775294
RECOVERY/RECYCLING EQUIPMENT
Follow the manufacturer's instructions for machi ne operation and machine maintenance. Never introduce any
refrigerant other than that specified into the machine.
ELECTRONIC LEAK DETECTOR
Follow the manufacturer's instructions for tester operation and tester maintenance.
VACUUM PUMP
1. Plug 2. O-ring A. Torque wrench
B. Apply oil C. Do not apply oil to threads D. NG (no good)
E. OK (okay) F. Inflated portion
WJIA1774E
Revision: December 20092009 QX56