Fuel INFINITI QX56 2011 Factory Service Manual

ON BOARD REFUELING VAPOR RECOVERY (ORVR)EC-519
< DTC/CIRCUIT DIAGNOSIS > [VK56VD]
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- Apply vacuum pressure to hose end [
−13.3 kPa ( −0.136 kg/cm3, −1.93 psi)] with fuel gauge retainer
remaining open and check that the pressure is applicable.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Replace refueling EVAP vapor cut valve with fuel tank.
JSBIA0605GB
Revision: 2010 May2011 QX56

EC-524
< SYMPTOM DIAGNOSIS >[VK56VD]
ENGINE CONTROL SYSTEM SYMPTOMS
SYMPTOM DIAGNOSIS
ENGINE CONTROL SYSTEM SYMPTOMS
Symptom TableINFOID:0000000006218028
SYSTEM — BASIC ENGINE CONTROL SYSTEM
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Low pressure fuel pump circuit 11232 22 3 2 EC-512
Low fuel pressure sensor circuit 4 4EC-483
Fuel pressure regulator system 334444444 4EC-198
Fuel injector circuit 11232 22 2EC-498
Evaporative emission system 334444444 4EC-532
FRP sensor circuit 11222 22 2EC-276EC-279
High pressure fuel pump circuit 4 3
EC-501
Air Positive crankcase ventilation sys-
tem 334444444 41
EC-534
Incorrect idle speed adjustment 1 1 1 1 1 EC-139
Electric throttle control actuator 112332222 2 2EC-460EC-466
IgnitionIncorrect ignition timing adjustment33111 11 1
EC-139
Ignition circuit 11222 22 2EC-506
Main power supply and ground circuit 22333 33 23 EC-168
Revision: 2010 May2011 QX56

ENGINE CONTROL SYSTEM SYMPTOMSEC-525
< SYMPTOM DIAGNOSIS > [VK56VD]
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Mass air flow sensor circuit
1
12 2
222 2 EC-201
Engine coolant temperature sensor circuit
333
EC-217
Air fuel ratio (A/F) sensor 1 circuit EC-181
EC-228
EC-232
EC-235
EC-238
Throttle position sensor circuit
22EC-219
EC-288
EC-406
EC-407
EC-475
Accelerator pedal position sensor circuit 3 2 1
EC-468EC-471
EC-478
Knock sensor circuit 2 3
EC-297
Engine oil temperature sensor 4 2 3EC-285
Crankshaft position sensor circuit 2 2EC-299
Camshaft position sensor circuit 3 2EC-303
Vehicle speed signal circuit 2 3 3 3EC-356
Power steering pressure sensor circuit 2 3 3EC-371
ECM 22333333333EC-376EC-378
EC-380
Intake valve timing control solenoid valve cir-
cuit
32 13223 3
EC-193
VVEL control module 3 4 4 3 EC-451EC-452
VVEL actuator motor 3 4 4 3
EC-390
VVEL actuator motor relay 3 4 4 3EC-393
VVEL control shaft position sensor 3 4 4 3EC-387
PNP signal circuit 3 3 3 3 3EC-383
Refrigerant pressure sensor circuit 2 3 3 4EC-520
Electrical load signal circuit 3EC-493
Air conditioner circuit 223333333 3 2HAC-60
ABS actuator and electric unit (control unit) 4BRC-60
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Revision: 2010 May2011 QX56

EC-526
< SYMPTOM DIAGNOSIS >[VK56VD]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)
SYSTEM — ENGINE MECHANICAL & OTHER
Manifold absolute pressure sensor circuit 3
EC-210
Battery current sensor 4 5 5 3EC-412EC-420
EC-424
Heated oxygen sensor 2 6 6 6 6 5EC-243EC-249
EC-257
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank 5
5 FL-4
Fuel piping 555 55 5
FL-4
Vapor lock —
Valve deposit 5 555 55 5 —
Poor fuel (Heavy weight gasoline,
Low octane) —
Revision: 2010 May2011 QX56

ENGINE CONTROL SYSTEM SYMPTOMSEC-527
< SYMPTOM DIAGNOSIS > [VK56VD]
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Air Air duct
55555 5 EM-28
Air cleaner
EM-27
Air leakage from air duct
(Mass air flow sensor — electric
throttle control actuator)
5555 EM-28
Electric throttle control actuator
EC-460
Air leakage from intake manifold/
Collector/GasketEM-30
Cranking Battery
111111
11
PG-161
Generator circuit
CHG-13
Starter circuit 3STR-11
Signal plate 6EM-106
PNP signal 4EC-383
Engine Cylinder head
55555 55 5 EM-92
Cylinder head gasket 4 3
Cylinder block
66666 66 6 4
EM-115
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nism Timing chain
55555 55 5 EM-72
Camshaft
EM-77
Intake valve timing controlEM-61
Intake valve
3EM-92
Exhaust valve
Exhaust Exhaust manifold/Tube/Muffler/ Gasket 55555 55 5 EM-42
EX-6Three way catalystSYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Revision: 2010 May2011 QX56

E C -528
< SYMPTOM DIAGNOSIS >[VK56VD]
ENGINE CONTROL SYSTEM SYMPTOMS
1 - 6: The numbers refer to the order of inspection.Lubrica-
tion
Oil pan/Oil strainer/Oil pump/Oil
filter/Oil gallery/Oil cooler 55555 55 5 EM-56
EM-60
LU-9
LU-12
LU-14
Oil level (Low)/Filthy oil
LU-7
Cooling
Radiator/Hose/Radiator filler cap
55555 55 45 CO-11
CO-11
Thermostat 5
CO-21
Water pumpCO-19
Water galleryEM-115
Cooling fan
5CO-17
Coolant level (Low)/Contaminat-
ed coolant
CO-8
IVIS (INFINITI Vehicle Immobilizer System —
NATS)11
SEC-48
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Revision: 2010 May2011 QX56

NORMAL OPERATING CONDITIONEC-529
< SYMPTOM DIAGNOSIS > [VK56VD]
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NORMAL OPERATING CONDITION
DescriptionINFOID:0000000006218029
FUEL CUT CONTROL (AT NO LOAD AND HIGH ENGINE SPEED)
If the engine speed is above 1,800 rpm under no load (for ex
ample, the selector lever position is neutral and
engine speed is over 1,800 rpm) fuel will be cut off after some time. The exact time when the fuel is cut off var-
ies based on engine speed.
Fuel cut will be operated until the engine speed reaches 1,500 rpm, then fuel cut will be cancelled.
NOTE:
This function is different from deceleration cont rol listed under direct injection gasoline System, EC-36,
"DIRECT INJECTION GASOLINE SYSTEM : System Description".
Revision: 2010 May2011 QX56

FUEL PUMP CONTROL MODULE (FPCM)EC-537
< REMOVAL AND INSTALLATION > [VK56VD]
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FUEL PUMP CONTROL MODULE (FPCM)
Removal and InstallationINFOID:0000000006218036
REMOVAL
1. Remove the luggage side finisher lower (LH). Refer to
INT-36, "LUGGAGE SIDE LOWER FINISHER :
Removal and Installation".
2. Disconnect fuel pump cont rol module (FPCM) connector.
3. Remove mounting bolts and then remove fuel pump control module (FPCM).
INSTALLATION
Install in the reverse order of removal.
Revision: 2010 May2011 QX56

EM-1
ENGINE
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SECTION EM
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EM
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CONTENTS
ENGINE MECHANICAL
PRECAUTION ................ ...............................3
PRECAUTIONS .............................................. .....3
Precaution for Procedure without Cowl Top Cover ......3
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ...................................................................
3
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect .....................................
3
Precaution for Drain Engine Coolant and Engine
Oil ..............................................................................
4
Precaution for Disconnecting Fuel Piping .................4
Precaution for Handling High Pressure Fuel Sys-
tem ............................................................................
4
Precaution for Removal and Disassembly ................4
Precaution for Inspection, Repair and Replace-
ment ..........................................................................
4
Precaution for Assembly and Installation ..................4
Parts Requiring Angle Tightening .............................5
Precaution for Liquid Gasket .....................................5
Definitions of Bank Names ........................................6
PREPARATION ............................................7
PREPARATION .............................................. .....7
Special Service Tool ........................................... ......7
Commercial Service Tool ..........................................9
BASIC INSPECTION ...................................12
CAMSHAFT VALVE CLEARANCE ............... ....12
Inspection ............................................................ ....12
COMPRESSION PRESSURE ............................16
Inspection ............................................................ ....16
SYMPTOM DIAGNOSIS ..............................18
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
18
NVH Troubleshooting - Engine Noise .............. ....18
Use the Chart Below to Help You Find the C
ause of the Symptom ........................................ ....
19
PERIODIC MAINTENANCE ........................20
DRIVE BELTS ...................................................20
Exploded View ..................................................... ....20
Checking ..................................................................20
Tension Adjustment ................................................20
Removal and Installation .........................................20
Inspection ................................................................21
AIR CLEANER FILTER .....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
SPARK PLUG ...................................................23
Exploded View .........................................................23
Removal and Installation .........................................23
Inspection ................................................................24
REMOVAL AND INSTALLATION ...............25
ENGINE COVER ...............................................25
Exploded View ..................................................... ....25
Removal and Installation .........................................25
DRIVE BELT AUTO TENSIONER AND IDLER
PULLEY .............................................................
26
Exploded View .........................................................26
Removal and Installation .........................................26
AIR CLEANER AND AIR DUCT .......................27
Exploded View .........................................................27
Removal and Installation .........................................27
Inspection ................................................................28
IGNITION COIL .................................................29
Exploded View .........................................................29
Removal and Installation .........................................29
INTAKE MANIFOLD .........................................30
Exploded View .........................................................30
Revision: 2010 May2011 QX56

EM-2
Removal and Installation ........................................30
ROCKER COVER ..............................................33
Exploded View ..................................................... ...33
Removal and Installation ........................................33
VVEL ACTUATOR ASSEMBLY ........................36
Exploded View ..................................................... ...36
Removal and Installation ........................................36
Inspection ...............................................................39
EXHAUST MANIFOLD AND THREE WAY
CATALYST ........................................................
40
Exploded View ..................................................... ...40
Removal and Installation ........................................40
Inspection ...............................................................42
HIGH PRESSURE FUEL PUMP AND FUEL
HOSE .................................................................
43
Exploded View ..................................................... ...43
Removal and Installation ........................................43
Inspection ...............................................................46
FUEL INJECTOR AND FUEL TUBE .................48
Exploded View ..................................................... ...48
Removal and Installation ........................................49
Inspection ...............................................................53
OIL PAN (LOWER) AND OIL STRAINER .........54
Exploded View ..................................................... ...54
Removal and Installation ........................................55
Inspection ...............................................................56
OIL PAN (UPPER) .......................................... ...57
Exploded View ..................................................... ...57
Removal and Installation ........................................58
Inspection ...............................................................60
TIMING CHAIN ............................................... ...61
Exploded View ..................................................... ...61
Removal and Installation ........................................62
Inspection ...............................................................72
CAMSHAFT .......................................................74
Exploded View ..................................................... ...74
Removal and Installation ........................................75
Inspection ...............................................................77
CYLINDER HEAD ..............................................86
Exploded View ..................................................... ...86
Removal and Installation ........................................87
Disassembly and Assembly ....................................89
Inspection ............................................................. ...92
OIL SEAL ...........................................................96
FRONT OIL SEAL .................................................. ...96
FRONT OIL SEAL : Removal and Installation ........96
REAR OIL SEAL .................................................... ...96
REAR OIL SEAL : Removal and Installation ...........97
UNIT REMOVAL AND INSTALLATION ....98
ENGINE ASSEMBL Y ..................................... ...98
Exploded View ..................................................... ...98
Removal and Installation .........................................99
Inspection ..............................................................102
UNIT DISASSEMBLY AND ASSEMBLY ..103
ENGINE STAND SETTING ..............................103
Setting .................................................................. .103
ENGINE UNIT ...................................................105
Disassembly ......................................................... .105
Assembly ..............................................................105
CYLINDER BLOCK ..........................................106
Exploded View ..................................................... .106
Disassembly and Assembly ..................................107
Inspection ..............................................................115
HOW TO SELECT PISTON AND BEARING ...125
Description ........................................................... .125
Piston ....................................................................125
Connecting Rod Bearing .....................................126
Main Bearing ........................................................128
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
132
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
132
General Specification .......................................... .132
Drive Belts .............................................................132
Spark Plug ............................................................132
Exhaust Manifold ..................................................133
Camshaft ...............................................................133
Cylinder Head ......................................................135
Cylinder Block ......................................................137
Main Bearing ........................................................141
Connecting Rod Bearing .....................................142
Revision: 2010 May2011 QX56