clock ISUZU KB P190 2007 Workshop Repair Manual

7A3-12 ON-VEHICLE SERVICE (JR405E)
4. Install the spring plate.
a. Insert the detent pin into the base plate detent groove until it touches the front wall (leve
r
assembly in N position).
RTW 37ASH001001
b. Stack the short spring plate and tighten thescrews to the specified torque.


Screw torque 2 N ⋅m (0.2kgf ⋅m/17 lb ⋅in)
c. Check that the detent pin moves smoothly in the
detent groove (shift knob temporarily installed).
5. Temporarily install the sleeve.
6. Move the lever to the “P” position.
7. Adjust the clearance (2) between the detent plate and the pin by moving the select lever knob sleeve
(1).
Detent plate and pin clearance mm(in
)
0.2 - 1.0 (0.01 - 0.04)




255R300002
8. Install the lamp assembly to the lamp socket.
a.
Align the recessed portion of the lamp socket with
the protruding portion of the lamp assembly.
b. Insert the lamp assembly into the lamp socket and rotate it 90 degrees clockwise.
9. Remove the sleeve and move the lever to the “N” position.
10. Install the upper housing. Make sure that the 4 latched fasteners are securely closed.
11. Attach the harness connectors to the base plate.
12. Install the sleeve (rotate the sleeve clockwise the same number of turns it was rotated
counterclockwise at disassembly).
13. Install the knob, the knob button, and the knob spring.
14. Install the 2 screws securing the knob and tighten them to the specified torque.
Screw torque: 2 N ⋅m (0.2kgf ⋅m/17 lb ⋅in)








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ISUZU KB P190 2007

7A4-48 UNIT REPAIR (JR405E)

25C&L-SUB27

4. Side plate
Install the side plate.


26C&L-SUB26

5. Snap ring
Install the snap ring to the low clutch drum.


27C&L-SUB58

•
Attach the low one-way clutch inner race to the low
clutch drum in the opposite direction of the normal
position.
• Rotate the one-way clutch inner race clockwise. It
should turn smoothly with little resistance.
• Rotate the low one-way clutch inner race
counterclockwise.
It should immediately lock (rotation is impossible).
If it does not, check the low one-way clutch installation
direction.
Inspect and replace the low one-way clutch if required.
• Remove the low one-way clutch inner race.
• Reverse the low clutch drum.


28C&L-SUB32

6. Low clutch piston
• Install new seal rings to the low clutch piston.


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ISUZU KB P190 2007

CLUTCH 7C-31


Driven Plate Warpage
1. Insert the clutch pilot aligner into the driven plate splinedhub.
The clutch pilot aligner must be held perfectly horizontal.
Clutch Pilot Aligner : 5-8525-3001-0
2. Set a dial indicator to the driven plate outside circumference.
3. Slowly turn the driven plate.
Read the dial indicator as you turn the driven plate.
If the measured value exceeds the specified limit, the driven plate assembly and/or the facing must be replaced.
Driven Plate W arpage mm(in)
Standard Limit
0.7 (0.028)1.0 (0.039)




Driven Plate Splined Hub Spline Wear
1. Clean the driven plate splined hub.
2. Install the driven plate to the transmission top gear shaft spline.
3. Set a surface gauge to the driven plate outside circumference.
4. Slowly turn the driven plate counterclockwise.
Measure the spline rotation play as you turn the driven plate.
If the measured value exceeds the specified limit, the driven plate assembly must be replaced.
Driven Plate Splined Hub Spline W ear mm(in)
Standard Limit
0.5 (0.020)1.0 (0.039)



Rivet Head Depression
Use a depth gauge or a straight edge with steel rule to
measure the rivet head depression
1 from the facing surface
2.
Be sure to measure the rivet head depression on both sides of
the driven plate.
If the measured value is less than the specified limit, the facing
must be replaced.
Rivet Head Depression mm(in)
Standard
Fly wheel side P/Plate side Limit
4J
series 1.35-1.95
(0.053-0.077) 1.65-2.25
(0.065-0.089) 0.2
(0.008)
C24SE 1.65-2.25
(0.065-0.089) 1.65-2.25
(0.065-0.089) 0.2
(0.008)
4JJ1
(High Output)
1.40-2.00
(0.055-0.079) 1.70-2.30
(0.067-0.091) 0.2
(0.008)


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ISUZU KB P190 2007

ELECTRICAL-BODY AND CHASSIS 8A-3
PAGE
Power Window ............................................................................................................8A- 41 5
Audio, Clock and Cigarette Lighter ...........................................................................8A- 440
Power Door Mirror ......................................................................................................8A- 464
Rear Defogger .............................................................................................................8A- 480
Supplemental Restraint System (SRS)-Air Bag ........................................................8A- 491
Transfer Case Control Module ...................................................................................8A- 498
Anti-Lock Brake System .............................................................................................8A- 514
Immobilizer ..................................................................................................................8 A- 519
Keyless Entry ..............................................................................................................8A- 529
Data Link Connector ...................................................................................................8A- 553
Anti Theft ..................................................................................................................... .8A- 561
Key Inter Lock .............................................................................................................8A- 588
DRM ........................................................................................................................... ...8A- 592
Trailer Hitch ................................................................................................................. 8A- 595
Power Train Interface Module (PIM) ..........................................................................8A- 600
Connector List ................................................................................................................ .8A- 606

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ELECTRICAL-BODY AND CHASSIS 8A-167


HEADLIGHT (HALOGEN STD TYPE)
(A type)
Removal
1. Remove the head light socket.
2. Remove the headlight dust cover.


3. Slide out the lock spring.


4. Remove the bulb.



1
RTW 78ASH000801

HEADLIGHT (HALOGEN PROJECTOR
TYPE)
Removal
1. Remove the head light socket.
2. Remove the headlight dust cover
1.



1

RTW 78ASH000901
3. Turn the bulb socket counterclockwise to remove it.
4. Remove the headlight bulb
1.

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8A-168 ELECTRICAL-BODY AND CHASSIS
HALOGEN HEADLIGHT BULB (B type)
Removal
1. Open the bonnet.
2. Disconnect the headlight bulb connectors.

RTW 580SH000101
3. Turn the bulb counterclockwise to remove it.


Installation
To install the headlight, follow the removal procedure in
reverse order.
Pay close attention to the important points mentioned in the
following paragraphs.

Connector
Be absolutely sure that the headlight connector is securely
connected.
This will prevent a contact and an open circuit.


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8A-170 ELECTRICAL-BODY AND CHASSIS

FRONT TURN SIGNAL LIGHT BULB
(A type)
Removal

HALOGEN STD TYPE RTW 78ASH000201

1. Turn the socket counterclockwise to disconnect it from the
front turn signal light housing.
2. Turn the bulb
1 counterclockwise to remove it.



1

HALOGEN PROJECTOR TYPE RTW 78ASH001001



FRONT COMBINATION LIGHT
ASSEMBLY (B type)
Removal
1. Open the bonnet.

RTW 580SH000901
2. Remove the bolt of front combination light assembly
3. Disconnect the front combination light harness connector.
4. Remove the front combination light assembly.


Installation
To install the front combination light assembly follow the
removal procedure in the reverse order.



Connector
Be absolutely sure that the front combination light harness
connector is correctly installed.
This will prevent a poor contact and an open circuit.


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ELECTRICAL-BODY AND CHASSIS 8A-171
FRONT TURN SIGNAL LIGHT BULB
Removal

RTW 580SH000201

1. Remove the front combination light assembly.
• Refer to “FRONT COMBINATION LIGHT ASSEMBLY”
removal procedure in this section.
2. Turn the bulb counterclockwise to remove it. (Gray socket side)


Installation
Follow the removal procedure in the reverse order to install the
front turn signal light.
Pay close attention to the important points mentioned in the
following paragraphs.



Connector
Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.


CLEARANCE LIGHT BULB (A type)
Removal

HALOGEN STD TYPE RTW 78ASH000301

1. Turn the socket counterclockwise to disconnect it from the
clearance light housing.
2. Turn the bulb
1 counterclockwise to remove it.



1 HALOGEN PROJECTOR TYPE RTW 78ASH001101


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8A-172 ELECTRICAL-BODY AND CHASSIS
CLEARANCE LIGHT BULB (B type)
Removal


RTW 580SH000301

1. Remove the front combination light assembly.
• Refer to “FRONT COMBINATION LIGHT ASSEMBLY”
removal procedure in this section.
2. Turn the bulb counterclockwise to remove it. (Black socket side)


Installation
Follow the removal procedure in the reverse order to install the
clearance light.
Pay close attention to the important points mentioned in the
following paragraphs.



Connector
Be absolutely sure that the clearance light connector is
securely connected.
This will prevent a poor contact and an open circuit.



LICENSE PLATE LIGHT
Removal
1. Remove the lens cover 1 and the connector 2.
2. Pull the bulb
3 to remove it.



Installation
Follow the removal procedure in the reverse order to install the
license plate light.
Pay close attention to the important points mentioned in the
following paragraphs.



Bulb
Be absolutely sure that the license plate light bulb is correctly
installed.
This will prevent a poor contact and open circuit.


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ELECTRICAL-BODY AND CHASSIS 8A-187

RTW 780SH000601
FOG LIGHT (A type)
Removal
1. Disconnect the fog light connector 1 .
2. Remove two attaching nuts
2.
3. Pull the fog light assembly toward the vehicle front to remove it from the holding bracket
3 .
4. Remove the bulb with socket. • Turn the socket
4 counterclockwise to remove it.
5. Remove the bulb. • Release the lock spring.
• Pull out the bulb.


FOG LIGHT (B type)
Removal
1. Remove the radiator grille.
2. Remove the front bumper
3. Disconnect the fog light connector.
4. Remove the fog light.


5. Remove the bulb from the socket.
• Remove the cover by turning it counterclockwise out
side the lock spring.
• Remove the bulb.



Hold the bulb by the flange when replacing it.
Do not touch the bulb with your hands.

Installation
To install the fog light, follow the removal procedure in reverse
order.
Pay close attention to the important points mentioned in the
following paragraphs.





Bulb
Be absolutely sure that the fog light bulb is correctly installed.
This will prevent a poor contact and open circuit.


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