start ISUZU KB P190 2007 Workshop Repair Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 5901 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-3
General Description
The immobilizer system consists of the four major
components which are Engine Control Module (ECM),
Immobilizer Control Unit (lCU), transponder, and scan
tool (Tech-2).
This system can be activated by a correctly programmed
transponder and starter switch is set to OFF.
This system can be deactivated by a correctl
y
programmed transponder key connected with a correctly
programmed ECM and a correctly programmed lCU.
While the system is on :
The starter cut off relay deactivates function of starter,
and the fuel injector power source is deactivated also.
• Check Engine lamp is flashing.
• W arning buzzer is operating.
(W ith antitheft system)
•
••
•
Gasoline Engine (C24SE)
LTW 3BALF000101
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Page 5903 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-5
What happens without proper transponder
operation?
One of the function of transponder is to deactivate or
activate starter function. lf the proper transponder is not
used, starter cannot be operated. Because starter rela
y
stays off, cranking engine is not possible.
After the starter relay is activated, transponder signal
triggers to let lCU calculate by transponder address
signal and immobilizer algorithm.
W hen the result matches with necessary condition, it
makes injector power source be activated.
If transponder does not send correct signal, lCU and
ECM do not activate injector system on.
Therefore the vehicle cannot be operated.
No proper transponder is available, what
should be done for the system?
W hen any proper transponder is not available, a new
transponder should be programmed. Up to 5
transponders can be provided with a scan tool (Tech-2)
and by proper procedure.
In addition to the absence of proper transponder, it ma
y
happen particular secret code to the particular vehicle is
missing. ln this case, the secret code must be provided
by your organization.
Otherwise transponder cannot be programmed in an
y
way.
lf the essential for a scan tool (Tech-2) for programming
and proper software for Tech-2 are not available, there
is no permanent way to fix system. Temporary replace
with new ECM, new ICU and new transponder without
any secret code can make the system be deactivated,
but it does not last long. Such a replacement does not
solve any condition. Even after replacement, the system
is activated automatically in short time and then no
operation of the vehicle can be made in any way.
Tech-2 should be provided in your organization.
Caution to the operation
lf an attempt is made to start the engine while the
immobilizer system is activated, the check engine lamp
flashes and the engine will not start.
Summary of operation
Switch on: Set the ignition and starter switch to OFF.
(Activate)
Switch off: Set the ignition and starter switch to ON b
y
using the transponder key. (Deactivate)
What your organization should provide for
your customer
•
••
•
Car Pass
For a new owner, your dealership must hand Car Pass
card, which has identification numbers of new owner's
vehicle immobilizer system. This information is ver
y
important in case of repair or lost of transponder.
The followings are necessary items provided by you
r
responsibility.
1) Car pass with identification for a new owner
2) Blank car pass card when it is for reissue
3) Instruction to dealers how to use car pass card
•
••
•
Security code management
Your organization must keep security codes for all
vehicles as confidential data. Once the security codes
are lost, anybody who have the security code can
access immobilizer system. Your organization has
responsibility of any missing vehicles caused by stolen
security code.
•
••
•
Essential tool (Scan tool : Tech-2)
Your dealership must have Tech-2, and Tech-2 updated
software for immobilizer system.
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Page 5907 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-9
Immobilizer control unit (ICU); For
Electronic Control Engine (C24SE)
Immobilizer control unit (ICU) permits engine starting,
when the security code which compares the securit
y
code registered into the transponder (key) and the
security code registered into ICU, and is similarl
y
registered into ICU and engine control unit (ECM) is
compared and it is judged that it is normal. W hen the
code registered into the key is unusual, and when not
recognizing a security code, ICU does not permit
starting of engine.
RUW 38HSF000101
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Page 5908 of 6020

11A-10 IMMOBILIZER SYSTEM (C24SE, 4JA1-T)
Pin-outs; For Electronic Control Engine (C24SE)
RUW 38HSF000201
No. Pin Function
A-1 Antenna coil positive
A-2
A-3 Antenna coil negative
B-1 Starter Relay
B-2 Ground
B-3 Voltage from ignition switch ON
B-4 Back up voltage supply
B-5 To Tech-2
B-6 Vehicle speed sensor
B-7 Communication: carry on line from ECM to ICU (Check engine lamp)
B-8 Communication: carry on line from ICU to ECM (Communication line W)
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Page 5909 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-11
Immobilizer control unit (ICU);
Mechanical Control Engine (4JA1-T)
Immobilizer control unit (ICU) permits engine starting,
when the security code which compares the securit
y
code registered into the transponder (key) and the
security code registered into ICU, and is similarl
y
registered into ICU and engine immobilizer unit (DDS-1)
is compared and it is judged that it is normal. W hen the
code registered into the key is unusual, and when not
recognizing a security code, engine immobilizer unit
does not permit starting of engine by the fuel cut valve
on the fuel pump.
The engine immobilizer unit is located with fuel cut
valve on fuel pump 4JA1-T engine.
The immobilizer control unit decides whether there is an
abnormality the security code based on the engine
immobilizer unit security code.
W hen the problem found, the engine immobilizer unit
stops fuel supply by the fuel cut valve.
RAW 4B0SF000101
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Page 5910 of 6020

11A-12 IMMOBILIZER SYSTEM (C24SE, 4JA1-T)
Pin-outs
RUW 48HSF000201
No. Pin Function
1 Back up voltage supply
2 Voltage from ignition switch ON
3 Lamp
4
5
6 Antenna coil positive
7 Ground
8 Engine immobilizer unit
9 To Tech2
10
11
12
13 Antenna coil negative
14 Starter cut relay
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Page 5915 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-17
lmportant information on Programming
Security code
The security code protects the immobilizer control unit
against unauthorized programming and data access
from Tech-2. The security code consists of a 4 digit
code number and is programmed into the immobilize
r
control unit and Engine Control Module (ECM).
New control units are not programmed with a securit
y
code.
If the control units are replaced, the security code
entered in the car pass, transponder lD, etc.
Must be programmed into the new control unit with
Tech-2.
The security code can only be programmed with Tech-2
once and must therefore be performed with great care.
Once programmed, the security code cannot be
overwritten. An already used immobilizer can be reused
in a different car by initializing the immobilizer. After that
you can program the security code again. For initializing
command you need the current security code.
If the immobilizer control unit is returned, always
enclosed the security code that is allocated to that
control unit. If this is not done, we can not process the
case and the warranty will not be recognized.
Entering a code
If the Tech-2 display requests that the
• security code
• mechanical key number
• Vehicle Identification No.
be entered, process as follows;
To input a digit you need to use the up and down
buttons of the Tech-2. By using the numeric buttons the
according digit will be displayed at the current position
and the cursor will move to the next position.
For letters you need to use the up and down buttons o
f
the Tech-2. The up and down key might be used for
digits as well. By using the up and down buttons the
displayed digit or letter will be increased or decreased.
To move to the next position you need to use the move-
to-right-button.
W ith the two buttons, move-to-right and move-to-left
you can select the position of number you want to
change.
This will allow you to correct a wrong number.
After the number is completed you need to press the
Enter button to accept the number. Correction is now no
longer possible.
Use the OKAY soft key to program the number and the
NOT OKAY soft key to abort the programming.
Transponder (Key)
•
••
•
If a transponder key is lost:
If a transponder key is lost, all transponder keys in the
immobilizer control system must be erased.
Transponder keys can be ordered via the "Your prope
r
organization name such as part and accessory
department" as previously by providing the mechanical
key number.
The mechanical key number is provided on the car pass
card.
Thereafter, existing and new transponder keys are
programmed consecutively using Tech-2. The vehicle
can then no longer be started using lost key.
•
••
•
5 transponder keys can be provided:
Each transponder has different Identifications. If a
customer wants more than 2 transponder keys,
maximum 5 transponder keys can be provided b
y
additional programming by Tech-2.
•
••
•
lf a new ignition key with different mechanical key
number needs to be installed:
If installation of an ignition lock with a different
mechanism key number is necessary (an ignition lock
which belongs to the mechanical key number has to be
ordered first), all transponder keys must first be erased
and the two transponder keys which belong to the
ignition lock that is now installed must be programmed.
The new mechanical key number must be programmed
now into the immobilizer. The mechanical key numbe
r
in the car pass is to be changed as well.
Important:
After successful programming, the engine control can
only be used for vehicles with immobilizer and
transponder.
Faults that occur in connection with the immobilize
r
control unit are recognized by the engine control unit
and as long as "IMMOBILOZER" is not programmed,
are indicated by a flashing of the check engine lamp.
If the immobilizer and engine control unit are replaced
at the same time, the immobilizer control unit must be
programmed first before the "IMMOBILIZER" function in
the engine control unit can be activated.
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Page 5919 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-21
•
••
•
CAUTION
060R200286
•
••
•
Erase
060R200285
4. See programming result on display.
Programming Immobilizer Function
Caution:
1) Do not replace ICU and ECM at the same time
2) Change ICU at first or ECM and other one
change follows.
1. Select "Body" and "immobilizer".
2. Select "Programming" on Tech-2 display.
3. Check the display, then press the "Confirm" key.
LTW 3BASH000401
4. Install the "Hardware Key" on PC.
5. Connect RS232 cable to the PC and Tech2.
6. Turn on the PC, then start software "TIS 2000".
7. Select "Security Access" in the TIS 2000 screen.
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Page 5923 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-25
4. Insert Non-programmed Transponder-key and
press soft key of "Confirm".
060R200288
5. "Turn On ignition key", is displayed if the ignition is
off.
6. The transponder status is displayed if the status
does not allow the programming.
7. W hen programming starts "Programming
Transponder - key!" is displayed.
8. Turn off Ignition key.
9. Turn On Ignition key.
10. If the programming was not successful, the
transponder status is only displayed.
11. To program more illustration press soft key.
RUW 38SH000601
12. See programming result.
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Page 5929 of 6020

IMMOBILIZER SYSTEM (C24SE, 4JA1-T) 11A-31
Step Action Value(s) Yes No
10 Review and record for scan tool Failure Records data
and DTCs.
W as the action complete?
Go to Step 11
11 Following the DTC is stored.
Are there DTC B0001 or B0055 stored?
Go to applicable
DTC table after
Go to Step 12 Go to
Step 12
12 Clear the DTCs by "Clear the Information "with scan
tool.
Did the DTCs Cleared?
Go to Step 12
13 Select "Display DTCs" with the scan tool.
Are any DTCs stored?
Go to applicable
DTC table Go to
Step 14
14 1. Key position is "ON," engine "OFF."
2. Observe the check engine lamp.
Note: If a key switch is turned ON, check engine lamp
will turn on and a check engine lamp will be turned off
after a few seconds.
Is the check engine lamp "flash"?
Go to Step 15 Go to Step 20
15 Check the engine control system.
If a problem is found, repair as necessary.
(Refer to section 6E: system check and DTCs)
IMPORTANT: The replacement ECM must be
programmed the immobilizer data by scan tool.
(Except 4JA1-L Engine)
W as the action complete?
Go to Step 16
16 Check the key.
Is a key peculiar to a vehicle?
Go to Step 18 Go to Step 17
17 Change into a peculiar key.
IMPORTANT: If replace the key, after replace lock
cylinders, perform the following below the items.
• Replace the keys and key cylinders.
• Program the immobilizer system.
(Refer to "Important information on Programming")
W as the action complete?
Go to Step 18
18 Check the immobilizer programming functions.
• Immobilizer control unit (ICU).
• Engine control module (ECM).
• Transponder (Key).
If a problem is found, repair as necessary.
(Refer to "Important information on Programming")
W as the action complete?
Go to Step 19
19 Operate the DTCs by "Clear the Information" with
scan tool.
W as the action complete?
Go to Step 20
20 Attempt to start the engine.
Did the engine start?
System OK Refer to
Diagnostic Aids
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