horn ISUZU KB P190 2007 Workshop Owner's Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 314 of 6020
POWER-ASSISTED STEERING SYSTEM 3B-53
13. Disconnect the SRS air bag connector (1) and horn
lead connector (2) located behind the air bag
assembly and remove the air bag assembly (with
SRS air bag).
RTW 73BSH001101
14. Remove the horn pad and the horn leads at the center of the wheel (without SRS air bag).
NOTE: It should be removed first from the bottom
spokes.
RTW 73BSH000601
15.
Apply a setting mark (1) across the steering wheel
and shaft so parts can be reassembled in thei
r
original position. Move the front wheels to the
straight ahead position, then use steering wheel
remover 5-8521-0016-0 (2) to remove the steering
wheel.
RTW 73BSH000501
RTW 73BSH001301
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 317 of 6020
3B-56 POWER-ASSISTED STEERING SYSTEM
9. Turn the SRS coil fully counterclockwise, return
about 3 turns and align the neutral mark (1). (with
SRS air bag)
CAUTION: When turning the SRS coil fully
counterclockwise, stop turning if resistance is felt.
Further forced turning may damage to the cable in
the SRS coil.
826RW 014
10. W hen installing the steering column cover, be sure to
route each wiring harness as illustrated so that the
harnesses do not catch any moving parts.
825RW 017
Legend
(1) Steering Column Cover
(2) Starter Switch Harness
(3) Combination Switch Harness
(4) Inflator Module Harness
11. Install steering wheel and align the setting marks
made when removing. Refer to the adjustment method in case a mark has
not been applied in this section.
NOTE: Confirm SRS and horn harness connector is
fixed by the steering wheel.
RTW 73BSH000701
CAUTION: Never apply force to the steering wheel in
the direction of the shaft by using a hammer o
r
other impact tools in an attempt to remove the
steering wheel. The steering shaft is designed as an
energy absorbing unit.
12. Tighten the steering wheel fixing nut to the specified torque.
Torque: 35 N ⋅
⋅⋅
⋅
m (3.6 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
ft)
13. Support the module and carefully connect the module connector and horn lead, then install inflato
r
module.
NOTE: Pass the lead wire through the tabs on the
plastic cover (wire protector) of inflator to prevent lead
wire from being pinched.
14. Tighten bolts to specified torque.
Torque: 3 N ⋅
⋅⋅
⋅
m (0.3 kgf ⋅
⋅⋅
⋅
m/26 lb ⋅
⋅⋅
⋅
in)
15. Install driver knee bolster (reinforcement).
16. Install instrument panel lower cover.
17. Install the engine hood opening lever.
18. Connect the yellow 2-way SRS connector and horn lead located under the steering column.
19. Connect the battery "-" terminal cable (with SRS ai
r
bag).
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1278 of 6020
6E-244 Engine Control System (4JH1)
Step Action Value(s) Yes No
16 1. Keep the ignition ON, with the engine OFF.
2. Keep 3-amp fused jumper wire with connected.
3. Disconnect A/C compressor clutch harness connector.
4. Connect a test lamp between A/C compressor voltage feed circuit (E-3) and a known good
ground.
Does the test lamp illuminate?
Go to Step 20 Go to Step 18
17 Repair the open circuit or high resistance on the relay switch side voltage feed circuit between the
A/C compressor relay (pin 1 of X-14 connector) and
the A/C (10A) fuse (EB-13).
Did you complete the repair?
Go to Step 23
18 Repair the open circuit or high resistance on the
relay switched voltage supply circuit between the
A/C compressor relay (pin 2 of X-14 connector) and
the A/C compressor clutch (pin 1 of E-3 connector).
Did you complete the repair?
Go to Step 23
19 1. Turn OFF the ignition.
2. Inspect for an intermittent and for poor connections at the A/C compressor relay
terminals (pins 3 and 5 of X-14 connector).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 23 Go to Step 21
20 1. Turn OFF the ignition. 2. Inspect for an intermittent and for a poor connection at the harness connector of the A/C
compressor clutch (E-3).
3. Repair the connection(s) as necessary.
Did you find and correct the condition?
Go to Step 23 Go to Step 22
21 Replace the A/C compressor relay. Did you complete the replacement?
Go to Step 23
22 Replace the A/C compressor. Refer to Heating and
Air Conditioning section.
Did you complete the replacement?
Go to Step 23
23 1. Reconnect all previously disconnected fuse,
relay or harness connector(s).
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Turn ON the blower motor switch.
Does the blower motor turn ON and operate
correctly?
Go to Step 4 Refer to Applicable
Diagnostic Chart in Heating & Air Conditioning Section
Chart 2 of 2 with heater
Step Action Value(s) Yes No
1 1. Turn OFF the ignition.
2. Replace the thermo relay with the horn relay or replace with a known good relay.
3. Turn OFF the blower motor switch.
4. Turn OFF the A/C switch.
5. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 33 Go to Step 2
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1280 of 6020
6E-246 Engine Control System (4JH1)
Step Action Value(s) Yes No
11 1. Turn OFF the ignition.
2. Remove the thermo relay from the engine room relay block.
3. Connect a test lamp between the voltage feed circuit (pins 1 and 3 of X-15 connector) and a
known good ground.
4. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate on both circuits?
Go to Step 12 Go to Step 20
12 1. Turn OFF the ignition. 2. Reinstall the thermo relay.
3. Remove the radiator grille in order to access the pressure switch.
4. Disconnect the pressure switch harness connector (C-24).
5. Connect a 3-amp fused jumper wire between the pressure switch harness (pin 1 of C-24
connector) and a known good ground.
6. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)?
Go to Step 13 Go to Step 15
13 Does the A/C Request Signal Request parameter indicate ON?
Go to Step 16 Go to Step 14
14 1. Turn OFF the ignition.
2. Keep the 3-amp fused wire with connected.
3. Disconnect the ECM C-56 harness connector.
4. Connect a test lamp between the thermo relay input circuit (pin 33 of C-56 connector) and a
known good ground.
5. Turn ON the ignition, with the engine OFF. DO NOT START the engine.
Does the test lamp illuminate?
Go to Step 32 Go to Step 21
15 1. Turn OFF the ignition. 2. Keep the 3-amp fused wire with connected.
3. Replace the thermo relay with the horn relay or replace with a known good relay.
4. Connect a 3-amp fused jumper wire between the pressure switch harness (pin 1 of C-24
connector) and a known good ground.
5. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)?
Go to Step 27 Go to Step 22
16 1. Turn OFF the ignition. 2. Connect the pressure switch harness connector.
3. Remove the grove box in order to access electronic thermostat.
4. Disconnect the electronic thermostat harness connector (C-55).
5. Connect a 3-amp fused jumper wire between the electronic thermostat voltage feed circuit (pin 2 of
C-55 connector) and a known good ground.
6. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)?
Go to Step 17 Go to Step 23
17 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat terminal (pin 1 of C-55 connector) and
battery voltage.
3. Turn ON the blower motor switch.
4. Turn ON the A/C switch.
Does the test lamp illuminate?
Go to Step 18 Go to Step 19
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1283 of 6020
Engine Control System (4JH1) 6E-249
Step Action Value(s) Yes No
39 1. Reconnect all previously disconnected fuse,
relay or harness connector(s).
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Turn ON the blower motor switch.
Does the blower motor turn ON and operate
correctly?
Go to Char 1 of 2 Step 4 Refer to Applicable
Diagnostic Chart in Heating & Air Conditioning Section
Chart 2 of 2 without heater
Step Action Value(s) Yes No
1 1. Turn OFF the ignition.
2. Replace the thermo relay with the horn relay or replace with a known good relay.
3. Turn OFF the blower motor switch.
4. Turn OFF the A/C switch.
5. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 37 Go to Step 2
2 1. Turn OFF the ignition. 2. Remove the thermo relay from the engine room relay block.
3. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 3 Go to Step 5
3 1. Turn OFF the ignition. 2. Reinstall the thermo relay.
3. Remove the radiator grille in order to access the pressure switch.
4. Disconnect the pressure switch harness connector (C-24).
5. Turn OFF the blower motor switch.
6. Turn OFF the A/C switch.
7. Turn ON the ignition, with the engine OFF.
Does the A/C Request Signal parameter indicate
OFF?
Go to Step 7 Go to Step 6
4 1. Turn OFF the ignition. 2. Remove the glove box in order to access the electronic thermostat.
3. Back probe a test lamp between the electronic thermostat harness (pin 2 of C-55 connector) and
battery voltage.
4. Turn ON the blower motor switch.
5. Turn OFF the A/C switch.
6. Keep the ignition OFF.
Does the test lamp illuminate?
Go to Step 8 Go to Step 9
5 Repair the short to battery or ignition voltage on the thermo relay signal input circuit between the thermo
relay (pin 1 of X-15 connector) and the engine
control module (ECM) (pin 33 of C-56 connector).
Did you complete the repair?
Go to Step 43
6 Repair the short to ground between the thermo relay
(pin 5 of X-15 connector) and pressure switch (pin 1
of C-24 connector).
Did you complete the repair?
Go to Step 43
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1285 of 6020
Engine Control System (4JH1) 6E-251
Step Action Value(s) Yes No
16 1. Turn OFF the ignition.
2. Keep the 3-amp fused wire with connected.
3. Disconnect the ECM C-56 harness connector.
4. Connect a test lamp between the thermo relay input circuit (pin 33 of C-56 connector) and a
known good ground.
5. Turn ON the ignition, with the engine OFF. DO NOT START the engine.
Does the test lamp illuminate?
Go to Step 36 Go to Step 24
17 1. Turn OFF the ignition. 2. Keep the 3-amp fused wire with connected.
3. Replace the thermo relay with the horn relay or replace with a known good relay.
4. Connect a 3-amp fused jumper wire between the pressure switch harness (pin 1 of C-24
connector) and a known good ground.
5. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)?
Go to Step 31 Go to Step 25
18 1. Turn OFF the ignition. 2. Connect the pressure switch harness connector.
3. Remove the grove box in order to access electronic thermostat.
4. Disconnect the electronic thermostat harness connector (C-55).
5. Connect a 3-amp fused jumper wire between the electronic thermostat voltage feed circuit (pin 2 of
C-55 connector) and a known good ground.
6. Turn ON the ignition, with the engine OFF.
Does the thermo relay click (engage)?
Go to Step 19 Go to Step 26
19 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat terminal (pin 1 of C-55 connector) and
battery voltage.
3. Turn ON the blower motor switch.
Does the test lamp illuminate?
Go to Step 20 Go to Step 27
20 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat voltage feed circuit (pin 3 of C-55
connector) and a known good ground.
3. Turn ON the ignition, with the engine OFF.
Does the test lamp illuminate?
Go to Step 21 Go to Step 28
21 1. Turn OFF the ignition. 2. Connect a test lamp between the electronic thermostat terminal (pin 4 of C-55 connector) and
battery voltage.
3. Turn ON the blower motor switch.
4. Turn ON the A/C switch.
Does the test lamp illuminate?
Go to Step 33 Go to Step 22
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 1627 of 6020
6E-10 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
Engine Controls Schematics
Power Distribution (1)
RTW76EXF003601
X-11
X-11 Heater
relay
1
2
Blower
motor Ignition
switchIgnition
switch Starter
relay
SBF1
Main
120A SBF2
ABS-1
40A SBF3
ABS-2
20A SBF5
IG1
40A SBF4
ECM
40A
SBF6
Blower
30A
EB-13
A/C
10A
2
BLU/
RED
3
BLU/
RED 3
BLU/
RED SBF8
Glow
60A
SBF7
Front
Fog
20A
SBF9
IG2
60A
EB-9
Fog
15A
or
Trailer
20AEB-10
Tail/Illumi
10A
or
Condenser
fan
20A EB-4
Engine
10A
EB-14
4WD
10A EB-15
Horn
10A EB-16
Hazard10A EB-1
ACG
(S)
10AEB-2
ECM
(B)
10AEB-3
F/Pump10A
EB-5 H/L HI(RH)10A Fuse
EB-6 H/L HI(LH)10A Fuse
EB-7 H/L LO(RH)10A Fuse
EB-8 H/L LO(LH)10A Fuse
P-6
Body
Generator P-5
8 BLK/
P-1
P-2
Battery
8
BLK 5WHTSrarter
Srarter
C-3
ELEC IG
10A
Fuse
E-92
0.5 WHT
0.3
BLK 3
WHT/
RED 5
WHT
0.3
BLK 5
RED/
BLU
5
RED
3
WHT/
BLK
30
BLK/
RED
30
BLK/
YEL
P-10
Engine
5
4 X-12
X-12
ECM
Fuel pump relay
ECM
ECM
main
relay
1
2 5
4
X-6
X-6
2
RED/
WHT
0.3
RED/
BLU Fuse/ relay box(Engine room)
2
RED
2
RED
0.5
RED
2
WHT
2
RED/
BLU 2
WHT
2
3 1
5
Lighting
switch Head
lamp
relay
C-36 C-36
RED
P-16
P-15
2nd
Battery
30
BLK/
YEL 30
BLK/
RED
P-10
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 2201 of 6020
ENGINE DRIVEABILITY AND EMISSIONS 6E–31
RELAY AND FUSE BOX LOCATION (LHD & RHD)
RELAYNo. Relay Name
X-1 RELAY; TAIL LIGHT
X-2 RELAY; FUEL PUMP
X-3 RELAY; HORN
X-4 RELAY; DIMMER
X-5 —
X-6 RELAY; STARTER
X-7 RELAY; H/LAMP (Except AUSTRALIA)
RELAY; COND FAN
(AUSTRALIA)
X-8 —
X-9 RELAY; FRT FOG LIGHT
X-10 —
X-11 RELAY; HEATER
X-12 RELAY; STARTER CUT (AUSTRALIA)
X-13 RELAY; STARTER CUT (Except
AUSTRALIA)
REPLAY; H/LAMP
(AUSTRALIA)
X-14 RELAY; A/C COMP
X-15 RELAY; THERMO
SLOW BLOW FUSE
NO. Slow Blow Fuse Name
SBF-1 100A MAIN
SBF-2 —
SBF-3 —
SBF-4 20A COND, FAN
SBF-5 40A IG 1
SBF-6 —
SBF-7 —
SBF-8 30A BLOWER
SBF-9 50A IG 2
* 1 AUSTRALIA
* 2 WITH HEADLIGHTS LEVELING
FUSE
NO. Fuse Name
EB-1 15A ECM
EB-2 —
EB-3 15A FRT FOG 20A TRAILER *1
EB-4 15A ACG (S)
EB-5 10A ILLUMI 10A ILLUMI & TAIL-RF
* 1
EB-6 10A TAIL
EB-7 10A H/LIGHT-RH 10A H/LIGHT-RH-LOW
* 2
EB-8 10A H/LIGHT-LH 10A H/LIGHT-LH-LOW
* 2
EB-9 20A FUEL PUMP
EB-10 10A O
2 SENSOR
EB-11 10A H/LIGHT-RH- HIGH *2
EB-12 10A H/LIGHT-LH- HIGH *2
EB-13 10A A/C
EB-14 10A 4WD
EB-15 10A HORN
EB-16 10A HAZARD
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 2240 of 6020
6E–70 ENGINE DRIVEABILITY AND EMISSIONS
Tech 2 Operating Flow Cart (Start Up)
Select “2.XL L4 HV240” in Vehicle Identification menu and the following table is shown in the Tech 2 screen.
System Selection Menu
F0: Powertrain
F1: Chassis
F3: Body
Select “(TF/UC)”.
Vehicle Identification
4JH1-TC Bosch
4JH1-T Denso
2.XL L4 HV240
3.5L V6 6VE1 Hitachi
AW30-40LE
AT JR405E
Select “F0: Powertrain”.
Main Menu
F0: Diagnostic
F1: Service Programming System (SPS)
F2: View Capture Data
F3: Tool Option
F4: Download/ Upload Help
Press “ENTER” key.
Vehicle Identification
(3) 2003
(2) 2002
(1) 2001
(Y) 2000
(X) 1999
(W) 1998
Select “F0: Diagnostic”.
Select “(3) 2003” or later.
Press (ENTER) to Continue
Select “2.XL L4 HV240”.
Vehicle Identification
(UB) Trooper, Bighorn
(UE) Rodeo,/Amigo, Wizard/Mu
(TF/UC) LUV, Frontier, LAO-Rodeo
(TBR)
(N*) ELF, NPR, NQR
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007
Page 4940 of 6020
8A-2 ELECTRICAL-BODY AND CHASSIS
PAGE
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) SOUTH AFRICA ...............................8A- 39
Fuse Block Circuit (4JJ1-TC/4JK1-TC (RHD)) EXCEPT SOUTH AFRICA ...............8A- 41
Fuse Block Circuit (4JJ1-TC/4JK1-TC) - (LHD) G.EXP .............................................8A- 43
Fuse Block Circuit (4JH1-TC) - (LHD) ........................................................................8A- 45
Fuse Block Circuit (4JA1T (L)) ...................................................................................8A- 47
Grounding Point ..............................................................................................................8 A- 49
Ground Point ...............................................................................................................8A- 49
Ground Point Location ...............................................................................................8A- 89
Cable Harness Routing ...................................................................................................8A- 91
Main Cable Harness (RHD)..........................................................................................8A- 91
Instrument Harness (RHD) ..........................................................................................8A- 92
Main Cable Harness (LHD) ..........................................................................................8A- 93
Instrument Harness (LHD) ..........................................................................................8A- 94
Engine Harness C24SE ...............................................................................................8A- 95
Engine Harness 4JJ1-TC/4JK1-TC ............................................................................8A- 96
Engine Harness 4JH1-TC/4JA1T (L) ...........................................................................8A- 97
Transmission Harness ...............................................................................................8A- 98
System Repair ................................................................................................................. .8A- 100
Start and Charging ......................................................................................................8A- 10 0
Engine Control Module (ECM) ...................................................................................8A- 111
Exhaust Gas Recirculation (EGR) & GLOW; 4JA1T (L) Only ...................................8A- 143
Lighting ...................................................................................................................... ..8A- 149
Front Fog Light ...........................................................................................................8A- 180
Rear Fog Light ............................................................................................................8A- 190
Headlight Leveling ......................................................................................................8A- 19 4
Illumination .................................................................................................................. 8A- 200
Hazard Warning Flasher, Turn Signal Light, Backup Light, Horn and Stoplight ....................................................................................................8A- 213
Dome Light, Spotlight, Map Light and Warning Buzzer ..........................................8A- 245
Windshield Wiper and Washer ..................................................................................8A- 264
Transmission Control Module (TCM) ........................................................................8A- 285
Manual Transmission Shift Assist .............................................................................8A- 298
Meter, Warning Light and Indicator Light .................................................................8A- 303
Heater and Air Conditioning ......................................................................................8A- 371
Power Door Lock ........................................................................................................8A- 386
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007