steering wheel ISUZU KB P190 2007 Workshop Manual PDF
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 569 of 6020
FRONT WHEEL DRIVE 4C1-65
2. FRONT WHEEL SHIMMY
Checkpoint Trouble Cause Countermeasure
Ball joint or bush
Replace the ball joint or bush
Worn
Front alignment
Adjust the front alignment
Adjust or replace
Incorrect
W orn or improperly adjusted
OK
OK NG
NG
NG
OK
W heel bearing
Tighten or replace
Loose or worn
NG
Shock absorber
Replace the shock absorber
Worn
Tire
Replace or adjust the inflation
W orn or improperly inflated
OK
NG
NG
OK
Steering unit
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ISUZU KB P190 2007
Page 572 of 6020
4C1-68 FRONT WHEEL DRIVE
5. WANDERS AND PULLS
Checkpoint Trouble Cause Countermeasure
Adjust the wheel bearing
preload
Too tight
NG
Adjust the front alignment
Front alignment
Incorrect
Tighten or replace
Steering unit
Loose or worn
NG
NG
OK
OK
Tighten or replace
Replace or adjust the inflation
Suspension
Front or rear suspension parts
loose or broken
Tire
W orn or improperly inflated
NG
NG
OK
OK
W heel bearing preload
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ISUZU KB P190 2007
Page 573 of 6020
FRONT WHEEL DRIVE 4C1-69
6. FRONT WHEEL SHIMMY
Checkpoint Trouble Cause Countermeasure
Ball joint or bush
Replace the ball joint or bush
Worn
Front alignment
Adjust the front alignment
Adjust or replace
Incorrect
W orn or improperly adjusted
OK
OK NG
NG
NG
OK
W heel bearing
Tighten or replace
Loose or worn
NG
Shock absorber
Replace the shock absorber
Worn
Tire
Replace or adjust the inflation
W orn or improperly inflated
OK NG
NG
OK
Steering unit
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ISUZU KB P190 2007
Page 2063 of 6020
ENGINE MECHANICAL (C24SE) 6A-49
Reassembly
Reassemble clutch assembly.
Disassembly
Disassemble clutch assembly to flywheel using 5-8840-2634-0
Torque Angle-Method
Clutch assembly to flywheel-17.6Nm/1.8 kgf xm.
RTW 46ASH002801
Oil Pan and Bearing Bridge
Removal
1. Remove the crossmember.
2. Shift downward the power steering unit (and front axle [4 ×4 model only]).
3. Loosen fixing bolts.
4. Remove oil pan from oil pump and cylinder block.
5. Remove oil intake pipe, oil intake pipe bracket, and oil baffle plate.
6. Remove the bearing bridge.
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ISUZU KB P190 2007
Page 2102 of 6020
6A-88 ENGINE MECHANICAL (C24SE)
Recommended Torque Values
N⋅m (kgf ⋅m)
Bearing cover to cylinder block ........................................................................................ 60
1) 6.1 +40 ° to 50 °
Bracket for alternator to cylinder block ............................................................................ 40 4.1
Bracket for engine damping block to transmission .......................................................... 60
2) 6.1
Bracket for engine damping block to engine block .......................................................... 60 6.1
Bracket for pump/compressor to engine block ................................................................ 35 3.6
Camshaft housing cover to housing ................................................................................ 8 0.8
Camshaft timing gear to camshaft ................................................................................... 50 5.1
Clamping bracket for alternator to intake manifold .......................................................... 25 2.5
Clamping bracket to alternator ......................................................................................... 25 2.5
Con-rod bearing cap to con-rod ....................................................................................... 35
1) 3.5 +45 ° to 60 °
Crankshaft pulley bolts ..................................................................................................... 2 0 2.0
Cylinder head to cylinder block ........................................................................................ 25
1)2) 2.5 +90 ° +90 °
+90 °
Engine damping block to engine bracket ......................................................................... 85 8.7
Engine damping block to side member ............................................................................ 52
1) 5.3
Exhaust manifold to cylinder head ................................................................................... 22 2.2
1) Use new bolts
2) Use new locking plates
Recommended Torque Values
N⋅m (kgf ⋅m)
Flywheel to crankshaft ..................................................................................................... 65
1) 6.6 +30° to 45 °
Front exhaust pipe to exhaust manifold ........................................................................... 25 2.5
Guide sleeve for pressure bearing to transmission ......................................................... 22 2.2
Intake manifold to cylinder head ...................................................................................... 22 2.2
Lower alternator bracket .................................................................................................. 25 2.5
Oil drain plug to oil pan .................................................................................................... 45 4.6
Oil intake pipe bracket to cylinder block ........................................................................... 6
2) 0.6
Oil intake pipe to oil pump ................................................................................................ 8 0.8
Oil pan to cylinder block ................................................................................................... 8
2)3) 0.8
Bearing bridge to cylinder block ....................................................................................... 8 2)3) 0.8
Oil pressure switch to oil pump ........................................................................................ 30 3.2
Pump for power steering (ribbed V-belt) to engine block ................................................. 30 3.2
Spark plugs in cylinder head ............................................................................................ 20 2. 3
Starter support to cylinder block ...................................................................................... 25 2.5
Starter to cylinder block - engine side .............................................................................. 45 4.6
Starter to cylinder block - transmission side .................................................................... 75 7.6
Thermostat housing to cylinder head ............................................................................... 15 1.5
Toothed belt drive gear to crankshaft .............................................................................. 130
1) 13.3
Toothed belt front cover ................................................................................................... 4 0.4
Toothed belt rear cover .................................................................................................... 6 0.6
Toothed belt tension roller to oil pump ............................................................................. 20 2.3 (M10) ............................................................................ 45 4.6
Transmission to engine block ......................................................................................... 76 7.7 (M12) ............................................................................ 60 6.1
W ater pump to cylinder block .......................................................................................... 17 1.7
1) Use new bolts
2) Use Locking Compound
3) Maximum installation time - 10 minutes
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ISUZU KB P190 2007
Page 3800 of 6020
Automatic Transmission – 4L60E – Electrical Diagnosis Page 7C2–14
3 Tech 2 Information
3.1 Tech 2 Diagnostics
Tech 2, with the appropriate software, cables and adapters,
when connected to the serial data link connector (DLC) can
read seat and exterior rear-view mirror serial data. The DLC
is attached to the instrument panel trim retainer beneath the
steering wheel.
1 DLC
2 DLC Adapter
3 DLC Cable
4 Tech 2
For additional general information on connecting and
operating Tech 2, refer to 0C Tech 2.
Figure 1A7 – 3
Test Modes
Tech 2 has six test modes for diagnosing the transmission. To get to these various test modes, on Tech 2 select:
Diagnostics / Model Year / Model / Vehicle Type / Transmission / Automatic Transmission
and follow Tech 2’s prompts. This will then display the following menu operations.
Diagnostic Trouble Codes
If Diagnostic Trouble Codes is selected, a selection list is displayed which contains:
• Read DTC Information – Once selected, both current and history diagnostic trouble codes (DTCs) stored in the
transmission control module will be displayed.
• Clear Engine & Transmission DTC(s) – Once selected, DTCs stored in the transmission control module (TCM)
and engine control module (ECM) memory may be cleared.
• Freeze Frame / Failure Records – Shows Freeze Frame / Failure Records information. Freeze Frame / Failure
Records are types of snapshots stored in the memory of the TCM and contain data parameters from the TCM at
the time the DTC set.
NOTE
For a complete list of TCM DTCs, refer to
4.8 Diagnostic Trouble Code List. For
further information on Tech 2 and it functions,
refer to 0C Tech 2.
Data Display
If Data Display is selected, a selection list is displayed which contains:
• Transmission Data – Once is selected, a list of transmission components and the TCM inputs are displayed along
with their status.
• TCC Data – Once selected, displays specific parameter information about the torque converter clutch controlling
devices and their circuits.
• 1-2 Shift Data – Once selected, displays specific parameter information about the 1-2 shift solenoid valve (shift
solenoid A) and its circuits.
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ISUZU KB P190 2007
Page 5107 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-169
Installation
Follow the removal procedure in the reverse order to install the
headlight.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the headlight connector is securely
connected.
This will prevent a contact and an open circuit.
RTW 780SH000901
This illustration is based on RHD model
LIGHTING SWITCH
Removal
1. Disconnect the battery ground cable.
2. Remove the steering wheel
1.
Refer to the “STEERING” Section of this manual.
3. Remove the Instrument panel lower cover
2.
4. Remove the steering column cover
3.
RTW 780SH001001
This illustration is based on RHD model
5. Disconnect the connector.
6. Remove the lighting switch
4 from the steering shaft.
Installation
Follow the removal procedure in the reverse order to install the
lighting switch.
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the lighting switch connector is securely
connected.
This will prevent a poor contact and an open circuit.
Wire Harness
Do not pinch the wire harnesses between the cluster and the
meter hood during the cluster installation procedure.
W ire damage will result.
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Page 5111 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-173
RTW 780SH000901
RTW 780SH001001
HEADLIGHT BEAM SWITCH
(COMBINATION SWITCH)
Removal
1. Disconnect the battery ground cable.
2. Remove the screws on the lower part of the steering wheel.
3. Remove the horn pad.
4. Remove the wiring connector.
5. Remove the steering wheel fixing nuts.
6. Remove the steering wheel
1.
Refer to the "STEERING" Section of this manual.
7. Remove the Instrument panel lower cover
2.
8. Remove the steering column cover
3.
9. Disconnect the connector.
10. Remove the headlight beam switch (lever) from the steering shaft (combination switch).
Installation
Follow the removal procedure in the reverse order to install the
headlight beam switch (lever).
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the headlight beam switch connector is
securely connected.
This will prevent a poor contact and an open circuit.
Wire Harness
Do not pinch the wire harnesses between the cluster and the
meter hood during the cluster installation procedure.
W ire damage will result.
AIMING OF HEADLIGHT
Before adjusting the headlights, park the vehicle on a level
surface. Remove any cargo from the vehicle to bring it to curb
weight. Check the tire inflation pressures and correct as
required. Clean the headlight lenses.
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Page 5171 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-233
HORN
1. Both sides of horn do not sound
Checkpoint Trouble Cause Countermeasure
Repair the grounding point
Poor ground contact
NG
Horn relay
Grounding point
Reinstall or replace fuse No.
EB15 (10A)
Fuse No EB15 (10A, Relay
and fuse box)
Poor fuse contact or blown
fuse
NG
OK
OK
Reinstall or replace the horn
relay
Poor relay contact or faulty
horn relay
NG
Voltage between connector
3
X3 - ground or 1 X3
- ground (Should be battery
v oltage present) OK
Repair open circuit or
reconnect the connector
Open circuit or poor connector
contact between fuse No.
EB15 (10A) and horn relay
NG
Remov e steering pad and
steering wheel
OK
Horn switch continuity
OK
Repair or replace the horn
switch
Poor switch point contact or
faulty switch
NG
Continuity between
5
X3 - 10 B60
2
X3 - 1 C20 (1 C21 )
OK
Repair open circuit or
connector contact
Open circuit or poor connector
contact
NG
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Page 5177 of 6020
ELECTRICAL-BODY AND CHASSIS 8A-239
Bulb
Be absolutely sure that the rear combination light bulb is
correctly installed.
This will prevent a poor contact and an open circuit.
RTW 780SH000901
This illustration is based on RHD model
TURN SIGNAL LIGHT SWITCH
Removal
1. Disconnect the battery ground cable.
2. Remove the steering wheel
1.
Refer to the “STEERING” Section of this Manual.
3. Remove the instruments panel lower cover
2.
4. Remove the steering column cover
3.
RTW 780SH001001
This illustration is based on RHD model
5. Disconnect the connector.
6. Remove the turn signal switch from the steering shaft.
Installation
Follow the removal procedure in the reverse order to install the
turn signal switch (lever).
Pay close attention to the important points mentioned in the
following paragraphs.
Connector
Be absolutely sure that the turn signal switch connector is
securely connected.
This will prevent a poor contact and at an open circuit.
A Type
RTW 780SH002101
REAR COMBINATION LIGHT
Backup Light
Removal
1. Open the rear gate.
2. Remove the screws.
3. Remove the rear combination light assembly.
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