DTC CHECK ISUZU KB P190 2007 Workshop Repair Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
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IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)TABLE OF CONTENTS
Schematic and Routing Diagrams. . . . . . . . . . . . 11A-2Immobilizer Controls Schematics . . . . . . . . . . . 11A-2
Component Locator. . . . . . . . . . . . . . . . . . . . . . . 11A-6 Immobilizer Controls Component View . . . . . . 11A-6
Immobilizer Control Unit (ICU) Connector End View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-7
Diagnostic Information and Procedures . . . . . . . 11A-8 Diagnostic Starting Point - Immobilizer Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-8
Diagnostic System Check - Immobilizer Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-8
Scan Tool Data List . . . . . . . . . . . . . . . . . . . . 11A-10
Scan Tool Data Definitions . . . . . . . . . . . . . . . 11A-10
Scan Tool Does Not Power Up. . . . . . . . . . . . 11A-12
Scan Tool Does Not Communicate with CAN Device. . . . . . . . . . . . . . . . . . . . . . . . . . 11A-13
Lost Communication with The Immobilizer Control Unit (ICU) . . . . . . . . . . . . . . . . . . . . . 11A-19
Diagnostic Trouble Code (DTC) List . . . . . . . 11A-21
DTC B0001 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-22
DTC B0002 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-23
DTC B0003 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-24
DTC B0004 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-26
DTC B0007 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-27
DTC B0008 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-28
DTC B0009 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-29
DTC B0010 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-30
DTC B0012 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-32
DTC B0013 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-33
DTC B0014 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-34
DTC U0100 . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-35
Resetting and Programming . . . . . . . . . . . . . . . 11A-36 Resetting and Programming Guidelines . . . . 11A-36
Transponder Key Erasing Procedure . . . . . . . 11A-38
Transponder Key Programming Procedure . . 11A-38
ICU Resetting Procedure . . . . . . . . . . . . . . . . 11A-39
ICU Programming Procedure . . . . . . . . . . . . . 11A-39
ECM Resetting Procedure . . . . . . . . . . . . . . . 11A-39
ECM Programming Procedure . . . . . . . . . . . . 11A-40
PIM Resetting Procedure . . . . . . . . . . . . . . . . 11A-40
PIM Programming Procedure. . . . . . . . . . . . . 11A-40
ICU & PIM Programming Procedure . . . . . . . 11A-41
ECM & PIM Programming Procedure . . . . . . 11A-41
ICU & ECM Programming Procedure . . . . . . 11A-42
ICU, ECM & PIM Programming Procedure . . 11A-42
Repair Instructions . . . . . . . . . . . . . . . . . . . . . . 11A-44 Immobilizer Control Unit (ICU) Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 11A-44
Description and Operation . . . . . . . . . . . . . . . . 11A-45 Immobilizer System Description . . . . . . . . . . . 11A-45
Immobilizer System Componenet Description . . . . . . . . . . . . . . . . . . . . . . . . . . 11A-45 Special Tools and Equipment . . . . . . . . . . . . . . 11A-47
Special Tools and Equipment . . . . . . . . . . . . . 11A-47
IM MOBI LIZER CONTR OL SY STEM (4JK 1/4 JJ1/ HFV 6) 1 1A- 1
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11A-8 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
Diagnostic Information and Procedures
Diagnostic Starting Point - Immobilizer
Controls
Begin the system diagnosis with Diagnostic System
Check - Immobilizer Controls. The Diagnostic System
Check - Immobilizer Controls will provide the following
information:
• The identification of the control modules which command the system.
• The ability of the control modules to communicate through the serial data circuit.
• The identification of any stored diagnostic trouble codes (DTCs) and the their statuses.
The use of the Diagnostic System Check - Immobilizer
Controls will identify the correct procedure for
diagnosing the system and where the procedure is
located.
Diagnostic System Check - Immobilizer
Controls
Description
The Diagnostic System Check - Immobilizer Controls is
an organized approach to identifying a condition that is
created by a malfunction in the electronic immobilizer
control system. The Diagnostic System Check must be
the starting point for any immobilizer system concern.
The Diagnostic System Check directs the service
technician to the next logical step in order to diagnose
the concern. Understanding and correctly using the
diagnostic table reduces diagnostic time, and prevents
the replacement of good parts. Test Description
The numbers below refer to the step numbers on the
diagnostic table.
2. Lack of communication may be because of a partial
or a total malfunction of the serial data circuit.
6. The presence of DTCs which begin with U, indicate
that some other module is not communicating.
9. If there are other modules with DTCs set, refer to the
DTC list. The DTC list directs you to the appropriate
diagnostic procedure.
Important: • DO NOT perform this diagnostic if there is not an immobilizer system concern, unless another
procedure directs you to this diagnostic.
• Before you proceed with diagnosis, search for applicable service bulletins.
• Unless a diagnostic procedure instructs you, DO NOT clear the DTCs.
• Ensure the battery has a full charge.
• Ensure the battery cables (+) (-) are clean and tight.
• Ensure the ICU ground is clean, tight, and in the correct location.
• Ensure the ICU harness connector is clean and correctly connected.
• Ensure the ICU terminals are clean and correctly mating.
• Ensure the immobilizer security information is correctly programmed into the ICU, ECM and PIM.
• Ensure the ICU is correctly installed to the steering lock.
• Ensure objects does not block transponder key in the steering lock.
• Ensure another transponder key is not attached to the key ring.
Diagnostic System Check - Immobilizer Controls
Step Action Value(s)Yes No
1 Install a scan tool.
Does the scan tool turn ON? —
Go to Step 2 Go to Scan Tool
Does Not Power Up
2 1. Turn ON the ignition, with the engine OFF.
2. Attempt to establish communication with the listed control modules.
•ICU
• Engine control module (ECM)
• Powertrain interface module (PIM)
• Transmission control module (TCM) (AISIN A/T or 4L-60E)
Does the scan tool communicate with all the listed
control modules? —
Go to Step 3 Go to Scan Tool
Does Not
Communicate with CAN Device
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IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6) 11A-9
3Observe the Ignition Status parameter on the
immobilizer data display function.
Does the scan tool indicate ON and OFF with each
ignition switch transition? —
Go to Step 5 Go to Step 4
4 Repair the open circuit or high resistance between
the Meter (10A) fuse and the ICU (pin 9 of B-109).
Check Meter (10A) fuse first.
Did you complete the repair? —
Go to Step 5
—
5Select the DTC display function for the following
control modules:
•ICU
•ECM
•PIM
• TCM (AISIN A/T or 4L-60E)
Does the scan tool display any DTCs? —
Go to Step 6 Go to Step 12
6 Does the scan tool display DTCs which begin with
a U or other control module communication fault
DTCs? —
Go to Applicable
DTC Go to Step 7
7 Does the scan tool displays ICU DTC B0001?
—Go to Applicable
DTC Go to Step 8
8 Does the scan tool displays ICU DTCs B0002 or
B0012? —Go to Applicable
DTC Go to Step 9
9 Is there any other code in any controller that has
not been diagnosed? —Go to Applicable
DTC Go to Step 10
10 Is the customer's concern with the engine?
—Go to Diagnostic
System Check -
Engine Controls Go to Step 11
11 Is the customer's concern with the transmission?
—Go to Diagnostic
System Check - Transmission
Controls Go to Step 12
12 Attempt to crank the engine.
Does the engine crank? —
Go to Step 13 Problem is relating
to starting system. Refer to the
applicable
diagnostic chart in starting system
section
13 Attempt to start the engine.
Does the engine start and idle? —
System OK Go to Engine
Cranks but Does
Not Run in engine
control section
Step
Action Value(s)Yes No
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11A-22 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
DTC B0001
Description
This diagnostic applies to internal microprocessor
integrity conditions within the ICU.
Condition for Setting the DTC • The ECM detects a faulty writing in its internal electrically erasable & programmable read only
memory (EEPROM). Action Taken When the DTC Sets
• The engine will fail to run if the fault occurs before starting the engine.
Condition for Clearing the DTC • A current DTC clears once ignition cycle has occurred without the fault recurring.
• A history DTC will clear after 50 consecutive ignition cycles, if the condition for malfunction is no
longer present.
• Use a scan tool to clear the DTC.
Circuit/ System Testing DTC B0001
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Immobilizer Controls? —
Go to Step 2 Go to Diagnostic
System Check - Immobilizer
Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Step 4
3 Important
: Replacement ICU must be
programmed.
Replace the ICU. Refer to ICU Replacement.
Did you complete the replacement? —
Go to Step 4
—
41. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 5
5 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
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IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6) 11A-23
DTC B0002
Description
The electrically erasable programmable read only
memory (EEPROM) memorizes immobilizer security
code and transponder key information. If the ICU
detects immobilizer security code is not programmed
into the ICU, this DTC will set.
Condition for Setting the DTC • The ICU detects that the security code is not programmed.
Action Taken When the DTC Sets • The engine will fail to run if the fault occurs before starting the engine. Condition for Clearing the DTC
• A current DTC clears once ignition cycle has occurred without the fault recurring.
• A history DTC will clear after 50 consecutive ignition cycles, if the condition for malfunction is no
longer present.
• Use a scan tool to clear the DTC.
Diagnostic Aids • Non-programmed ICU sets this DTC.
Circuit/ System Testing DTC B0002
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Immobilizer Controls? —
Go to Step 2 Go to Diagnostic
System Check - Immobilizer Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with a scan tool.
Does the DTC fail this ignition? —
Go to Step 3 Go to Diagnostic
Aids
3 Program immobilizer security information into the
ICU. Refer to Resetting and Programming
Guidelines in this section.
Did you complete the programming? —
Go to Step 4
—
41. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 5
5 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
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11A-24 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
DTC B0003
Description
When the ignition switch is ON, the ICU begins
authentication of the transponder key in the steering
lock through the antenna coil. Once the ICU transmits a
signal, the transponder must send back a specific
response signal. If the ICU never receives a response
signal from the transponder, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC • The ICU does not receive a response signal from the transponder key.
Action Taken When the DTC Sets • The engine will fail to run if the fault occurs before starting the engine. Condition for Clearing the DTC
• A current DTC clears once ignition cycle has occurred without the fault recurring.
• A history DTC will clear after 50 consecutive ignition cycles, if the condition for malfunction is no
longer present.
• Use a scan tool to clear the DTC.
Diagnostic Aids • Electromagnetic interference may affect intermittent condition.
• An antenna coil problem may set this DTC.
• Objects that block transponder key in the steering lock may set this DTC.
• Another key that is attached to the key ring may affect this DTC to set.
• If the ignition switch has been turned ON without transponder key this DTC sets.
Circuit/ System Testing DTC B0003
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Immobilizer Controls? —
Go to Step 2 Go to Diagnostic
System Check -
Immobilizer Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with a scan tool.
Is DTC B0004 also set? —
Go to DTC B0004 Go to Step 3
3 1. Inspect the transponder key(s) and the ICU for
the following conditions:
• Physical damage of transponder key(s) or ICU
• Improper installation of ICU
• Improper transponder key
• Objects such as key ring or metal that touch transponder key or antenna coil
• Objects such as key ring or metal that cover transponder key or antenna coil
2. Repair the condition(s) as necessary.
Did you find and correct the condition? —
Go to Step 8 Go to Step 4
4 Inspect all programmed transponder key while
observing the Transponder Key parameter with a
scan tool.
Is there a transponder key that indicates No
Transponder Key when ignition switch is ON? —
Go to Step 5 Go to Diagnostic
Aids
5 Does only specific transponder key indicate No
Transponder Key? —
Go to Step 6 Go to Step 7
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11A-26 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
DTC B0004
Circuit Description
An antenna coil is a part of the ICU and it is located
around steering key lock cylinder. An antenna coil is
energized when the ICU is performing an
authentication of the transponder key. If the ICU
detects an open circuit or short circuit on the antenna
coil circuit, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC • The ICU detects an open circuit or short circuit on the antenna coil circuit. Action Taken When the DTC Sets
• The engine will fail to run if the fault occurs before starting the engine.
Condition for Clearing the DTC • A current DTC clears once ignition cycle has occurred without the fault recurring.
• A history DTC will clear after 50 consecutive ignition cycles, if the condition for malfunction is no
longer present.
• Use a scan tool to clear the DTC.
Diagnostic Aids • Improper installation of ICU will set this DTC.
Circuit/ System Testing DTC B0004
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Immobilizer Controls? —
Go to Step 2 Go to Diagnostic
System Check - Immobilizer Controls
2 1. Inspect the ICU for the following conditions:
• Physical damage of ICU
• Improper installation of ICU
2. Repair or replace as necessary.
Did you find and correct the condition? —
Go to Step 4 Go to Step 3
3 Important
: Replacement ICU must be
programmed.
Replace the ICU. Refer to ICU Replacement.
Did you complete the replacement? —
Go to Step 5
—
41. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 5
5 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
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Page 5878 of 6020
IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6) 11A-27
DTC B0007
Circuit Description
When the transponder key authentication is completed,
the ICU begins authentication of the ECM. The ECM
transmits a specific request signal to the ICU and the
ICU sends back a response signal to the ECM. Both
communication signals are carried out via a controller
area network (CAN) communication bus. If the ICU
does not detect a request signal from the ECM, this
DTC will set.
Condition for Setting the DTC • The ICU does not receive a request signal from the ECM.
Action Taken When the DTC Sets • The engine will fail to run if the fault occurs before starting the engine. Condition for Clearing the DTC
• A current DTC clears once ignition cycle has occurred without the fault recurring.
• A history DTC will clear after 50 consecutive ignition cycles, if the condition for malfunction is no
longer present.
• Use a scan tool to clear the DTC.
Diagnostic Aids • Electromagnetic interference may affect intermittent condition.
• If the ignition switch is cycled (ON > OFF > ON) rapidly, this DTC may set but engine starts. This is
normal and a current DTC clears once ignition
cycle has been normally occurred.
Circuit/ System Testing DTC B0007
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Immobilizer Controls? —
Go to Step 2 Go to Diagnostic
System Check - Immobilizer Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Select the Engine in the system selection menu.
5. Attempt to communicate with the ECM via the Engine Data table.
Does the scan tool communicate with the ECM? —
Go to Step 3 Go to Diagnostic
System Check -
Engine Controls
3 Monitor the ECM DTC Information with a scan tool.
Is DTC U0001 set? —Go to DTC U0001 in
Engine Control
Section Go to Step 4
4 Refer to Scan Tool Does Not Communicate with
The CAN Device in this section.
Did you complete the action? —
Go to Step 5
—
51. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 6
6 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
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11A-28 IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6)
DTC B0008
Description
When the ignition switch is ON, the ICU begins
authentication of the transponder key in the steering
lock through the antenna coil. Once the ICU transmits a
signal, the transponder must send back a specific
response signal. If the ICU receives a wrong response
signal from the transponder, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC • The ICU receives a wrong response signal from the transponder key. Action Taken When the DTC Sets
• The engine will not start if the fault occurs before starting the engine.
Condition for Clearing the DTC • A current DTC clears once ignition cycle has occurred without the fault recurring.
• A history DTC will clear after 50 consecutive ignition cycles, if the condition for malfunction is no
longer present.
• Use a scan tool to clear the DTC.
Diagnostic Aids • If the transponder key or ICU is transferred (swapped) from another vehicle, this DTC will set.
Circuit/ System Testing DTC B0008
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Immobilizer Controls? —
Go to Step 2 Go to Diagnostic
System Check - Immobilizer Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with a scan tool.
Is DTC B0009 also set? —
Go to DTC B0009 Go to Step 3
3 Inspect all programmed transponder keys while
observing the Transponder Key parameter with a
scan tool.
Is there a transponder key that indicates Invalid
when ignition switch is ON? —
Go to Step 4 Go to Diagnostic
Aids
4 Does only specific transponder key indicate
Invalid? —
Go to Step 5 Go to Step 6
5 Important
: Replacement transponder key must be
programmed.
Replace the transponder key that indicates Invalid
at Step 3. Refer to Resetting and Programming
Guidelines in this section.
Did you complete the replacement? —
Go to Step 7
—
6Important
: Replacement ICU must be
programmed.
Replace the ICU. Refer to ICU Replacement.
Did you complete the replacement? —
Go to Step 7
—
71. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition.
Did the DTC fail this ignition? —
Go to Step 2 Go to Step 8
8 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
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Page 5880 of 6020
IMMOBILIZER CONTROL SYSTEM (4JK1/4JJ1/HFV6) 11A-29
DTC B0009
Description
The electrically erasable programmable read only
memory (EEPROM) memorizes immobilizer security
code and transponder key information. If the ICU
detects any transponder key is not programmed into
the ICU, this DTC will set.
Condition for Running the DTC • The ignition switch is ON.
Condition for Setting the DTC • The ICU detects any transponder key is not programmed. Action Taken When the DTC Sets
• The engine will fail to run if the fault occurs before starting the engine.
Condition for Clearing the DTC • A current DTC clears once ignition cycle has occurred without the fault recurring.
• A history DTC will clear after 50 consecutive ignition cycles, if the condition for malfunction is no
longer present.
• Use a scan tool to clear the DTC.
Circuit/ System Testing DTC B0009
Step Action Value(s)Yes No
1 Did you perform the Diagnostic System Check -
Immobilizer Controls? —
Go to Step 2 Go to Diagnostic
System Check - Immobilizer Controls
2 1. Install a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Monitor the DTC Information with a scan tool.
Is DTC B0002 also set? —
Go to DTC B0002 Go to Step 3
3 Program transponder key information into the ICU.
Refer to Resetting and Programming Guidelines in
this section.
Did you complete the programming? —
Go to Step 4
—
41. Clear the DTCs with a scan tool.
2. Turn OFF the ignition for 30 seconds.
3. Turn ON the ignition.
Did the DTC fail this ignition? —
Go to Step 3 Go to Step 5
5 Observe the DTC Information with a scan tool.
Are there any DTCs that you have not diagnosed? —
Go to DTC List System OK
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ISUZU KB P190 2007