sensor ISUZU KB P190 2007 Workshop Repair Manual

Engine Management – V6 – Diagnostics Page 6C1-2–145

An A/C refrigerant pressure sensor circuit DTC sets if the ECM detects the A/C pressure sensor signal is not within the
specified range for 3 seconds.
Conditions for Running the DTC
DTC P0532 and P0533 run continuously when the engine is running or when the A/C is switched on.
Conditions for Setting the DTC
DTC P0532
The A/C refrigerant pressure signal voltage is less than 0.2 V for longer than 3 seconds.
DTC P0533
The A/C refrigerant pressure signal voltage is greater than 4.9 V for longer than 3 seconds.
Conditions for Clearing the DTC
The A/C refrigerant pressure sensor circuit DTCs are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this
Section, for action taken when Type C DTC sets and conditions for clearing Type C DTCs.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the A/C Refrigerant Pressure Sensor
operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• The A/C refrigerant pressure sensor circuit diagnostic table is developed with the assumption the A/C refrigerant
system is functioning correctly. Therefore, rectify any A/C refrigerant system fault conditions before proceeding
with this diagnostic procedure.
− An A/C refrigerant low-pressure fault condition may cause DTC P0532 to set.
− An A/C refrigerant high-pressure fault condition may cause DTC P0533 to set.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
Test Description
The following numbers refer to the step numbers in the diagnostic table:
2 Determines if there is an A/C refrigerant system fault condition.
6 Measures the integrity of the A/C Refrigerant Pressure Sensor low reference circuit. Removal of the ECM Fuse 29 enables the ECM to power down completely prior to the test procedure.
DTC P0532 or P0533 Diagnostic Table
Step Action Yes No
1 Has the Diagnostic System Check been performed?
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 Test the A/C refrigerant system. Refer to 2A Heater and Air-
conditioning.
W as any fault found and rectified? Go to Step 12 Go to Step 3

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Engine Management – V6 – Diagnostics Page 6C1-2–146

Step Action Yes No
3 1 Switch off the ignition for 30 seconds.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P0532 or P0533 fail this ignition cycle? Go to Step 4 Refer to Additional
Information in this DTC
4 1 Switch off the ignition.
2 Disconnect the A/C pressure sensor connector.
3 Switch on the ignition with the engine not running.
4 Using a digital multimeter, measure the voltage between the A/C pressure sensor 5 V reference circuit and the ECM housing.
Does the multimeter display 4.8 – 5.2 V? Go to Step 5 Go to Step 7
5 1 Connect a 3 A fused jumper wire between the A/C pressure
sensor 5 V reference circuit and signal circuit.
2 Switch on the ignition with the engine not running.
3 Using Tech 2, observe the ECM A/C pressure voltage parameter.
Does Tech 2 display 4.8 – 5.2 V?
Go to Step 6 Go to Step 8
6 1 Switch off the ignition.
2 Remove ECM Fuse 29 from the engine compartment fuse and relay panel assembly.
3 Using a digital multimeter, measure the resistance between the A/C refrigerant pressure low reference circuit and the ECM
housing.
NOTE
Install the ECM Fuse 29 to the engine compartment fuse
and relay panel assembly after completing the test.
Does the multimeter display 5 Ω? Go to Step 10 Go to Step 9
7 Test the A/C pressure sensor 5 V reference circuit for a high
resistance, open circuit, short to ground, or short to voltage fault
condition. Refer to 8A Electrical - Body and Chassis for information on
electrical fault diagnosis.
W as any fault found and rectified? Go to Step 12 Go to Step 11
8 Test the A/C pressure sensor signal circuit for a high resistance, open
circuit, short to ground, or short to voltage fault condition. Refer to 8A
Electrical - Body and Chassis for information on electrical fault
diagnosis.
W as any fault found and rectified? Go to Step 12 Go to Step 11
9 Test the A/C pressure sensor low reference circuit for a high
resistance or open circuit condition. Refer to 8A Electrical - Body and
Chassis for information on electrical fault diagnosis.
W as any fault found and rectified? Go to Step 12 Go to Step 11
10 Replace the A/C pressure sensor. Refer to 6C1-3 Engine
Management – V6 – Service Operations.
W as the repair completed? Go to Step 12 —
11 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 12 —

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Engine Management – V6 – Diagnostics Page 6C1-2–147

Step Action Yes No
12 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the A/C refrigerant pressure sensor circuit DTCs fail this
ignition cycle? Go to Step 2 Go to Step 13
13 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.33 DTC P0560, P0562 or P0563
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P0560 – System Voltage Malfunction
• DTC P0562 – System Voltage Low Voltage
• DTC P0563 – System Voltage High Voltage
Circuit Description
Battery voltage is supplied continuously to the engine control module (ECM) through the continuous battery supply
circuit and the ground through the ground connection of the ECM housing to the engine.
Turning the ignition switch on activates the ignition control relay, which directs ignition positive voltage from the battery
to the ECM switched battery supply circuit which activates the ECM. The ECM then applies control voltage to the control
circuit of the engine control relay to activate the engine control relay. The engine control relay supplies ignition voltage
to the various engine management system components.
The ECM monitors the battery voltage circuits to ensure the voltage available to the engine management system stays
within the specified range. Incorrect system voltage may cause incorrect engine management system operation or
component malfunction.
An ECM system voltage DTC sets if the ECM detects the voltage available to any of the ECM voltage supply circuit is
outside the specified range.
Conditions for Running the DTC
DTCs P0560, P0563 and P0563 runs continuously when the engine is running at speeds greater than 1500 rpm
Conditions for Setting the DTC
DTC P0560
The ECM detects the ignition 1, ignition 2 or switched battery supply voltage is out of the specified range for 30 seconds.
DTC P0562
The ECM detects the ECM system voltage is less than 11 V for 5 seconds.
DTC P0563
The ECM detects the ECM system voltage is greater than 16 V.

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Engine Management – V6 – Diagnostics Page 6C1-2–153

Step Action Yes No
When all diagnosis and repairs are completed, check the system for correct operation.
7.36 DTC P0625 or P0626
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P0625 – Alternator F Terminal Low Voltage
• DTC P0626 – Alternator F Terminal High Voltage
Circuit Description
The voltage regulator within the generator regulates the generator charge output by increasing or decreasing the
generator on time. The generator field (Gen F) duty cycle output signal represents the generator on time. Refer to 6D1-1
Charging System – V6 for details of the charging system operation.
The ECM monitors the Gen F terminal output signal to calculate Gen F duty cycle percentage. This enables the ECM to
provide engine idle compensation based on electrical loads and to detect a fault condition in the generator operation.
A Generator F-terminal circuit DTC sets if the ECM detects the Gen F duty cycle is outside the specified range for a
predetermined set of parameters.
Conditions for Running the DTC
DTC P0625
Runs continuously when the following conditions are met:
• There is no generator, CKP sensor or CMP sensor DTC set.
• The engine speed is less than 3000 rpm
• The generator is not commanded off.
DTC P0626
Runs continuously when the following conditions are met:
• There is no generator, CKP sensor or CMP sensor DTC set.
• The ignition is switched on with the engine not running
Conditions for Setting the DTC
DTC P0625
The ECM detects the Gen F Terminal Signal parameter is less than five percent for 15 seconds.
DTC P0626
The ECM detects the Gen F Terminal Signal parameter is greater than five percent for 15 seconds.
Conditions for Clearing DTC
The Generator F-terminal circuit are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section, for action
taken when a Type C DTC sets and conditions for clearing Type C DTCs.
Additional Information
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the ECM operation.

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Engine Management – V6 – Diagnostics Page 6C1-2–158

Step Action Yes
No
5 1 Connect a test lamp between the control circuit of the A/C relay
and a 12 V.
2 Switch on the ignition with the engine not running.
3 Using Tech 2, command the A/C relay on and then off.
Does the test lamp turn on and off when the A/C relay is commanded
on and off? Go to Step 8 Go to Step 7
6 Repair the high resistance or open circuit fault condition in the ignition
voltage circuit of the A/C relay. Refer to 8A Electrical - Body and
Chassis for information on electrical wiring repair procedures.
W as the repair completed? Go to Step 10 —
7 Test the control circuit of the A/C relay for a high resistance, open
circuit, short to ground or short to voltage fault condition. Refer to 8A
Electrical - Body and Chassis for information on electrical fault
diagnosis.
W as any fault found and rectified? Go to Step 10 Go to Step 9
8 Replace the A/C relay. Refer to 8A Electrical - Body and Chassis.
W as the repair completed? Go to Step 10 —
9 Replace the ECM. Refer to 6C1-3 Engine Management – V6 –
Service Operations.
W as the repair completed? Go to Step 10 —
10 1 Using Tech 2, clear the DTCs.
2 Switch off the ignition for 30 seconds.
3 Start the engine.
4 Operate the vehicle within the conditions for running the DTC.
Does any of the A/C relay control circuit DTCs fail this ignition cycle? Go to Step 2 Go to Step 11
11 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.39 DTC P0685, P0686 or P0687
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P0685 – Engine Control Ignition Relay Circuit Malfunction
• DTC P0686 – Engine Control Ignition Relay Circuit Low Voltage
• DTC P0687 – Engine Control Ignition Relay Circuit High Voltage
Circuit Description
The supply voltage circuit of the engine control relay is directly connected to battery voltage. W hen the ignition switch is
turned on, the ECM grounds the relay control circuit to provide ignition voltage to various sensors and components that
controls the engine operation.
The ECM monitors the control circuit of the engine control relay for conditions that are incorrect for the commanded
state. An engine control relay circuit DTC sets if the ECM detects a fault condition in this circuit.

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Engine Management – V6 – Diagnostics Page 6C1-2–167

Circuit Description
The engine control module (ECM) applies a signal voltage to the Generator L (GEN L) terminal circuit to control the load
of the generator on the engine. Refer to 6D1-1 Charging System for details of the charging system operation.
A GEN L terminal circuit DTC sets if the ECM detects the Gen L circuit voltage is outside the specified range for a
predetermined set of parameters.
Conditions for Running the DTC
DTC P1668
Runs continuously when one of the following conditions are met:
• Ignition on Test – The ignition is switched on with the engine not running for 5 seconds.
• Engine Run Test – The engine is running at speed less than 3,000 rpm
DTC P2500
Runs continuously when the following conditions are met:
• There is no generator, CKP sensor or CMP sensor DTC set.
• The engine is running.
• The generator is not commanded off.
DTC P2501
Runs continuously when the following conditions are met:
• There is no generator, CKP sensor or CMP sensor DTC set.
• The ignition is switched on with the engine not running.
Conditions for Setting the DTC
DTC P1668
• Ignition on Test – the ECM detects a high signal voltage on the Gen L for 5 seconds.
• Engine Run Test – the ECM detects a low signal voltage on the Gen L for 5 seconds.
DTC P2500
The ECM detects a low signal voltage on the Gen L for 15 seconds.
DTC P2501
The ECM detects a high signal voltage on the Gen L for 5 seconds.
Conditions for Clearing DTC
The Generator L-terminal circuit are Type C DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section, for action
taken when a Type C DTC sets and conditions for clearing Type C DTCs.
Additional Information
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the ECM operation.
• Refer to 6D1-1 Charging System – V6 for details of the charging system operation.
• Since fault condition in a wiring connector may trigger DTCs, always test the connectors related to this diagnostic
procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A Electrical -
Body and Chassis for information on electrical fault diagnosis.

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Engine Management – V6 – Diagnostics Page 6C1-2–170

Step Action Yes
No
7 Using Tech 2, select the DTC display function.
Does Tech 2 display any DTCs? Go to the
appropriate DTC
Table in this Section System OK
When all diagnosis and repairs are completed, check the system for correct operation.
7.46 DTC P2096 or P2098
DTC Descriptors
This diagnostic procedure supports the following DTCs:
• DTC P2096 Post Catalyst O2 Sensor Fuel Trim Below Lower Limit (Bank 1)
• DTC P2098 Post Catalyst O2 Sensor Fuel Trim Below Lower Limit (Bank 2)
Circuit Description
The wide band heated oxygen sensor 1 measures the amount of oxygen in the exhaust system and provides more
information than the switching style HO2S2. The wide band sensor consists of an oxygen sensing cell, an oxygen
pumping cell, and a heater. The exhaust gas sample passes through a diffusion gap between the sensing cell and the
pumping cell. The engine control module (ECM) supplies a voltage to the HO2S and uses this voltage as a reference to
the amount of oxygen in the exhaust system. An electronic circuit within the ECM controls the pump current through the
oxygen pumping cell, maintaining a constant voltage in the oxygen sensing cell. The ECM monitors the voltage variation
in the sensing cell and attempts to keep the voltage constant by increasing or decreasing the amount of current flow, or
oxygen ion flow, to the pumping cell. By measuring the amount of current required to maintain the voltage in the sensing
cell, the ECM can determine the concentration of oxygen in the exhaust. The HO2S voltage is displayed as a lambda
value. A lambda value of 1 is equal to a stoichiometric air fuel ratio of 14.7:1. Under normal operating conditions, the
lambda value will remain around 1. W hen the fuel system is lean, the oxygen level will be high and the lambda signal
will be high or more than 1. W hen the fuel system is rich, the oxygen level will be low, and the lambda signal will be low
or less than 1. The ECM uses this information to maintain the correct air / fuel ratio.
Fuel trim biasing is used by the ECM to keep the post catalyst HO2S voltage within a range of 580 – 665 mV as
possible. This allows optimal catalyst efficiency under light load conditions, such as at idle or a steady cruise. The ECM
constantly monitors how lean or rich the fuel trim bias is commanded. If the ECM detects that the fuel trim bias is
commanded lean for more than a calibrated amount, DTC P2096 or P2098 sets.
Conditions for Running the DTC
• Before the ECM can report DTC P2096 or P2098 failed, DTCs P0030, P0031, P0032, P0041, P0050, P0051,
P0052, P0101, P0131, P0132, P0135, P0137, P0138, P0140, P0141, P0151, P0152, P0155, P0157, P0158,
P0160, P0161, P2231, P2234, P2237, P2240, P2243, P2247, P2251, P2254, P2270, P2271, P2273, P2626, and
P2629 must run and pass.
• The engine is operating for more than 2 seconds.
• The post catalyst fuel trim control is enabled.
• The front and rear HO2S are in Closed Loop.
• DTCs P2096and P2098 run continuously once the above conditions are met for more than 40 seconds.
Conditions for Setting the DTC
The post catalyst fuel trim correction factor is biased lean by more than 3 percent of the HO2S lambda value for more
than 4 seconds.
Action Taken When the DTC Sets
• The ECM activates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the
diagnostic runs and fails.
• The ECM records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the
control module stores this information in the Failure Records. If the diagnostic reports a failure on the second
consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The
control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

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Engine Management – V6 – Diagnostics Page 6C1-2–171

Conditions for Clearing the MIL/DTC
These post catalyst fuel trim system DTCs are Type ‘B’ DTCs. Refer to 1.4 Diagnostic Trouble Codes in this Section,
for action taken when a Type ‘C’ DTC sets and conditions for clearing Type ‘B’ DTCs.
Use Tech 2 to clear the MIL and the DTC.
Additional Information
• Refer to 6C1-1 Engine Management – V6 – General Information for details of the post catalyst oxygen sensor
operation.
• For an intermittent fault condition, refer to 5.2 Intermittent Fault Conditions in this Section.
• Since a fault condition in a wiring connector may trigger DTCs, always test the connectors related to this
diagnostic procedure for shorted terminals or poor wiring connection before replacing any component. Refer to 8A
Electrical - Body and Chassis for information on electrical fault diagnosis.
• To assist diagnosis, refer to 3 W iring Diagrams and Connector Charts in this Section, for the system wiring
diagram and connector charts.
• The lower connector of the ECM is connector X1 and the upper connector of the ECM is connector X2. Refer to
3.2 ECM Connector End Views in this Section, for pin and circuit identification.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2 This step determines if a condition exists.
4 This step is testing for a rear HO2S sensor circuit condition. A circuit condition sets this DTC.
7 This step inspects for the rear sensors being connected to the correct bank of the engine. This condition causes this DTC to set.
8 This step is testing for an intermittent circuit condition. Thoroughly inspect the HO2S circuits for an intermittent circuit condition.
9 This step is testing for an intermittent circuit condition. Thoroughly inspect the HO2S circuits for an intermittent circuit condition.
DTC P2096 or P2098 Diagnostic Table
Step Action Value(s) Yes No
1
Has the Diagnostic System Check been completed? —
Go to Step 2 Refer to
4.4 Diagnostic
System Check in this Section
2 Refer to Road-testing, in 1.5 Warning
Caution and Notes in this Section.
1 Switch off the ignition for 30 seconds.
NOTE
The rear heated oxygen sensors (HO2S)
must be in Closed Loop for this diagnostic
to run. A road load condition is necessary
to obtain Closed Loop.
2 Operate the vehicle within the conditions for running the DTC.
3 Using Tech 2, select the DTC display function.
Does DTC P2096 or P2098 fail this ignition cycle? —
Go to Step 3 Refer to Additional
Information in this DTC

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Engine Management – V6 – Diagnostics Page 6C1-2–172

3
Is DTC P0041, P0137, P0138, P0140, P0157, P0158,
or P0160 also set? —
Go to the
appropriate DTC Table in this Section Go to Step 4
4 1 Operate the engine above 1,200 rpm for
30 seconds.
2 Use Tech 2 to observe appropriate rear heated oxygen sensor (HO2S) voltage
Is the voltage more or less than the specified value? 60 mV
Go to Step 7 Go to Step 5
5 1 Turn OFF the ignition.
2 Disconnect the appropriate HO2S.
3 Ignition ON, engine OFF.
4 Use Tech 2 to observe the oxygen sensor (HO2S) voltage parameter.
Is the voltage within the specified range? 350 – 550 mV
Go to Step 12 Go to Step 6
6 1 Test the appropriate HO2S signal circuit for a
short to ground. Refer to 8A Electrical - Body and
Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 14
7 1 Inspect the rear HO2S for being connected to the
correct bank of the engine. If the sensors are
connected to the incorrect bank, swap the
connectors as necessary.
Did you find and correct the condition? —
Go to Step 19 Go to Step 8
8 1 Shake the related HO2S harnesses for the front
sensor between the HO2S harness connector
and the engine control module (ECM) while
monitoring the appropriate HO2S lambda
parameter.
Does the HO2S parameter change abruptly while
moving the related harnesses? —
Go to Step 15 Go to Step 9
9 1 Shake the related HO2S harnesses for the rear
sensor between the HO2S harness connector
and the ECM while monitoring the appropriate
HO2S voltage parameter.
Does the HO2S parameter change abruptly while
moving the related harnesses? —
Go to Step 15 Go to Step 10

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Engine Management – V6 – Diagnostics Page 6C1-2–173

10 1 Ignition OFF.
2 Disconnect the front and rear HO2S.
3 Inspect the front and rear HO2S for the following conditions:
− Damaged wiring between the HO2S and
the ECM – An intermittent circuit condition
causes this DTC to set.
− Terminal corrosion or water intrusion in the
HO2S harness connectors.
− The correct terminal tension.
− The HO2S is securely installed.
− Any exhaust leaks – Refer to 6F Exhaust
System – V6.
4 Repair as necessary. Refer to 8A Electrical - Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 11
11 1 Disconnect the ECM.
2 Test the appropriate front HO2S circuits for being shorted together between the HO2S connector
and the ECM. Refer to 8A Electrical - Body and
Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 13
12 1 Test for shorted terminals and for poor
connections at the HO2S. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 17
13 1 Test for shorted terminals and for poor
connections at the ECM. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 16
14 1 Test for shorted terminals and for poor
connections at the ECM. Refer to 8A Electrical -
Body and Chassis.
Did you find and correct the condition? —
Go to Step 19 Go to Step 18
15 1 Repair the circuit as necessary. Refer to 8A
Electrical - Body and Chassis.
Did you complete the repair? —
Go to Step 19 —
16 1 Replace the appropriate HO2S. Refer to the
Oxygen Sensor 1 procedure, in 6C1- Engine
Management – V6 Service Operations.
Did you complete the replacement? —
Go to Step 19 —
17 1 Replace the appropriate HO2S. Refer to the
Oxygen Sensor 2 procedure, in 6C1- Engine
Management – V6 Service Operations.
Did you complete the replacement? —
Go to Step 19 —
18 1 Replace the ECM. Refer to Engine Control
Module (ECM) Remove, Reinstall and ECM
Reset in 6C1- Engine Management – V6 Service
Operations.
Did you complete the replacement? —
Go to Step 19 —

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