torque ISUZU KB P190 2007 Workshop Repair Manual
[x] Cancel search | Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 4 of 6020
0A-2 GENERAL INFORMATION
GENERAL REPAIR INSTRUCTIONS
1. Park the vehicle on level ground and chock the front or rear wheels before lifting the vehicle.
2. Raise the vehicle with a jack set against the axle or the frame.
3. Support the vehicle on chassis stands.
4. Use covers on the vehicle body, seats, and floor to prevent damage and/or contamination.
5. Disconnect the grounding cable from the battery before performing service operations.
This will prevent cable damage or burning due to short circuiting.
6. Handle brake fluid and antifreeze solution with great care.
Spilling these liquids on painted surfaces will damage the paint.
7. The use of the proper tool(s) and special tool(s) where specified is essential to efficient, reliable, and safe
service operations.
8. Always use genuine ISUZU replacement parts.
9. Discard used cotter pins, gaskets, O-rings, oil seals, lock washers, and self-locking nuts at disassembly.
Normal function of these parts cannot be guaranteed if they are reused.
10. Prepare new cotter pins, gaskets, O-rings, oil seals, lock washers, and self-locking nuts for installation.
11. Keep the disassembled parts neatly in groups. This will facilitate smooth and correct reassembly.
12. Keep fixing nuts and bolts separate. Fixing nuts and bolts vary in hardness and design according to installation position.
13. Clean all parts before inspection or reassembly.
14. Clean the oil ports and other openings with compressed air to make certain that they are free from dirt and obstructions.
15. Lubricate the rotating and sliding faces of all moving parts with oil or grease before installation.
16. Use the recommended liquid gasket to prevent leakage.
17. Carefully observe all nut and bolt torque specifications.
18. W hen removing or replacing parts that require refrigerant to the discharged from the air conditioning system, be sure to use the Vehicle Refrigerant Recovery and Recycling Equipment (VRRRE) to recover and recycle R134a,
to promote the aim of the protection of the ozone layer covering the earth.
19. Check and recheck your work. No service operation is complete until you have done this.
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GENERAL INFORMATION 0A-3
NOTES ON THE FORMAT OF THIS MANUAL
1. Find the applicable section by referring to the index at the front of the W orkshop Manual binder.
2. The following technical service information is included in this Section: • Identification
• Maintenance schedules
• Recommended Iubricants
• Recommended fuels
• Oil viscosity charts
3. Individual sections of this W orkshop Manual are divided into the following categories: • Main data and specifications
• Torque specifications
• Recommended liquid gasket
• Loctite application procedure
• Servicing
• Removal and installation
• Disassembly
• Inspection and repair
• Reassembly
• Troubleshooting
4. Each "Major Components" page of this W orkshop Manual has an exploded view of the applicable area.
A brief explanation of the notation used follows:
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0A-4 GENERAL INFORMATION
5. Below is a sample of the W orkshop Manual text following the " Major Components " page.
A brief explanation of the notation used follows:
6. The following symbols appear throughout the W orkshop Manual.
They tell you at a glance the type of service operation to perform.
........
Removal ........
Adjustment
........
Installation ........
Cleaning
........
Disassembly ........
Important operation requiring extra care
........
Reassembly ........
Specified torque
........
Alignment ........
ISUZU special tool(s) required or recommended
........
Directional indication ........
Other special tool(s) required or recommended
........
Inspection ........
Lubrication (Oil)
........
Measurement ........
Lubrication (Grease)
........
Torque angle method ........
Liquid gasket application
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GENERAL INFORMATION 0A-9
CONVERSION TABLE
TABLE OF CONTENTS
PAGE
Leng th ........................................................................................................................ ...... 0A -10
Area ........................................................................................................................... ....... 0A-11
Volume ........................................................................................................................ ..... 0A -1 2
Mass ........................................................................................................................... ...... 0A-13
Pressure ....................................................................................................................... .... 0A-14
Torque ......................................................................................................................... ..... 0A-15
Temperature.................................................................................................................... . 0A-16
LENGTH
MILLIMETERS TO INCHES
mm in. mm in. mm in. mm in. 1 0.0394 26 1.0236 51 2.0079 76 2.9921 2 0.0787 27 1.0630 52 2.0472 77 3.0315 3 0.1181 28 1.1024 53 2.0866 78 3.0709 4 0.1575 29 1.1417 54 2.1260 79 3.1102 5 0.1969 30 1.1811 55 2.1654 80 3.1496 6 0.2362 31 1.2205 56 2.2047 81 3.1890 7 0.2756 32 1.2598 57 2.2441 82 3.2283 8 0.3150 33 1.2992 58 2.2835 83 3.2677 9 0.3543 34 1.3386 59 2.3228 84 3.307110 0.3937 35 1.3780 60 2.3622 85 3.346511 0.4331 36 1.4173 61 2.4016 86 3.385812 0.4724 37 1.4567 62 2.4409 87 3.425213 0.5118 38 1.4961 63 2.4803 88 3.464614 0.5512 39 1.5354 64 2.5197 89 3.503915 0.5906 40 1.5748 65 2.5591 90 3.543316 0.6299 41 1.6142 66 2.5984 91 3.582717 0.6693 42 1.6535 67 2.6378 92 3.622018 0.7087 43 1.6929 68 2.6772 93 3.661419 0.7480 44 1.7323 69 2.7165 94 3.700820 0.7874 45 1.7717 70 2.7559 95 3.740221 0.8268 46 1.8110 71 2.7953 96 3.779522 0.8661 47 1.8504 72 2.8346 97 3.818923 0.9055 48 1.8898 73 2.8740 98 3.858324 0.9449 49 1.9291 74 2.9134 99 3.897625 0.9843 50 1.9685 75 2.9528 100 3.9370 101 3.9764 111 4.3701 121 4.7638 131 5.1575102 4.0157 112 4.4094 122 4.8031 132 5.1968103 4.0551 113 4.4488 123 4.8425 133 5.2362104 4.0945 114 4.4882 124 4.8819 134 5.2756105 4.1339 115 4.5276 125 4.9213 135 5.3150106 4.1732 116 4.5669 126 4.9606 136 5.3543107 4.2126 117 4.6063 127 5.0000 137 5.3937108 4.2520 118 4.6457 128 5.0394 138 5.4331109 4.2913 119 4.6850 129 5.0787 139 5.4724
INCHES TO MILLIMETERS
in. mm in. mm 1/64 0.3969
33/64 13.0969 1/32 0.7938
17/32
13.4938 3/64 1.1906
35/64 13.89061/16
1.5875 9/16
14.2875 5/64 1.9844
37/64 14.6844 3/32 2.3813
19/32
15.0813 7/64 2.7781
39/64 15.47811/8
3.1750 5/8
15.8750 9/64 3.5719
41/64 16.2719 5/32 3.9688
21/32
16.6688 11/64 4.3656
43/64 17.06563/16
4.7625 11/16
17.4625 13/64 5.1594
45/64 17.8594 7/32 5.5563
23/32
18.2563 15/64 5.9531
47/64 18.65311/4
6.3500 3/4
19.0500 17/64 6.7469
49/64 19.4469 9/32 7.1438
25/32
19.8438 19/64 7.5406
51/64 20.24065/16
7.9375 13/16
20.6375 21/64 8.3344
53/64 21.0344 11/32 8.7313
27/32
21.4313 23/64 9.1281
55/64 21.82813/8
9.5250 7/8
22.2250 25/64 9.9219
57/64 22.6219 13/32 10.3188
29/32
23.0188 27/64 10.7156
59/64 23.41567/16
11.1125 15/16
23.8125 29/64 11.5094
61/64 24.2094 15/32 11.9063
31/32
24.6063 31/64 12.3031
63/64 25.00311/2
12.7000 1
25.4000
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GENERAL INFORMATION 0A-15
TORQUE
FOOT POUNDS TO KILOGRAM METERS
ft. lbs. 0 1 2 3 4 5 6 7 8 9 ft. lbs. kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - 0.138 0.277 0.415 0.553 0.691 0.830 0.968 1.106 1.244 - 10 1.383 1.521 1.659 1.797 1.936 2.074 2.212 2.350 2.489 2.627 10 20 2.765 2.903 3.042 3.180 3.318 3.456 3.595 3.733 3.871 4.009 20 30 4.148 4.286 4.424 4.562 4.700 4.839 4.977 5.115 5.253 5.392 30 40 5.530 5.668 5.807 5.945 6.083 6.221 6.360 6.498 6.636 6.774 40 50 6.913 7.051 7.189 7.328 7.466 7.604 7.742 7.881 8.019 8.157 50 60 8.295 8.434 8.572 8.710 8.848 8.987 9.125 9.263 9.401 9.540 60 70 9.678 9.816 9.954 10.093 10.231 10.369 10.507 10.646 10.784 10.922 70 80 11.060 11.199 11.337 11.475 11.613 11.752 11.890 12.028 12.166 12.305 80 90 12.442 12.581 12.719 12.858 12.996 13.134 13.272 13.410 13.549 13.687 90 100 13.826 13.964 14.102 14.240 14.379 14.517 14.655 14.793 14.932 15.070 100
KILOGRAM METERS TO FOOT POUNDS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. ft. lbs. - 7.23 14.47 21.70 28.93 36.17 43.40 50.63 57.86 65.10 - 10 72.33 79.56 86.80 94.03 101.26 108.50 115.73 122.96 130.19 137.43 10 20 144.66 151.89 159.13 166.36 173.59 180.83 188.06 195.29 202.52 209.76 20 30 217.00 224.22 231.46 238.69 245.92 253.16 260.39 267.62 274.85 282.09 30 40 289.32 296.55 303.79 311.02 318.25 325.49 332.72 339.95 347.18 354.42 40 50 361.65 368.88 376.12 383.35 390.58 397.82 405.05 412.28 419.51 426.75 50 60 433.98 441.21 448.45 455.68 462.91 470.15 477.38 484.61 491.84 499.08 60 70 506.31 513.54 520.78 528.01 535.24 542.48 549.71 556.94 564.17 571.41 70 80 578.64 585.87 593.11 600.34 607.57 614.81 622.04 629.27 636.50 643.74 80 90 650.97 658.20 665.44 672.67 679.90 687.14 694.37 701.60 708.83 716.07 90 100 723.30 730.53 737.77 745.00 752.23 759.47 766.70 773.93 781.16 788.40 100
KILOGRAM METERS TO NEWTON METERS
kg-m 0 1 2 3 4 5 6 7 8 9 kg-m N-m N-m N-m N-m N-m N-m N-m N-m N-m N-m - - 9.81 19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 - 10 98.07 107.87 117.68 127.49 137.29 147.10 156.91 166.71 176.52 186.33 10 20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20 30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30 40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40 50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50 60 588.40 589.21 608.01 617.82 627.63 637.43 647.24 657.05 666.85 676.66 60 70 686.47 696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70 80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90 100 980.67 990.47 1000.28 1010.08 1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100
NEWTON METERS TO KILOGRAM METERS
N-m 0 10 20 30 40 50 60 70 80 90 N-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m - - 1.020 2.039 3.059 4.079 5.099 6.118 7.138 8.158 9.177 - 100 10.197 11.217 12.236 13.256 14.276 15.296 16.315 17.335 18.355 19.374 100 200 20.394 21.414 22.433 23.453 24.473 25.493 26.512 27.532 28.552 29.571 200 300 30.591 31.611 32.630 33.650 34.670 35.690 36.710 37.729 38.749 39.768 300 400 40.789 41.808 42.827 43.847 44.867 45.887 46.906 47.926 48.946 49.965 400 500 50.986 52.005 53.024 54.044 55.064 56.084 57.103 58.123 59.143 60.162 500 600 61.183 62.202 63.221 64.241 65.261 66.281 67.300 68.320 69.340 70.359 600 700 71.380 72.399 73.418 74.438 75.485 76.478 77.497 78.517 79.537 80.556 700 800 81.577 82.596 83.615 84.635 85.655 86.675 87.694 88.714 89.734 90.753 800 900 91.774 92.793 93.812 94.832 95.852 96.872 97.891 98.911 99.931 100.950 900 1000 101.972 102.990 104.009 105.029 106.049 107.069 108.088 109.108 110.128 111.147 1000
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Page 20 of 6020
0B-2 MAINTENANCE AND LUBRICATION
MAINTENANCE SCHEDULE (For GENERAL EXPORT)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Replace the fuel filter (**Mark) when the fuel filter indicator light is lit.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
ENGINE
Idling speed and acceleration
(GASOLINE) I I - I - I - I - I - I - I - I - I - I (DIESEL) I I I I I I I I I I I I I I I I I I I I * Air cleaner element
(GASOLINE) - I - I - I - R - I - I - I - R - I - I (DIESEL) I I I I I I I R I I I I I I I R I I I I * Engine oil (HFV6) - - R - - R - - R - - R - - R - - R - - (C24SE) Replace every 12,000km (4JH1-TC, 4JJ1 (Standard Output),
4JJ1 (High Output)) - R - R - R - R - R - R - R - R - R - R
(4JA1-T) R R R R R R R R R R R R R R R R R R R R * Engine oil filter (HFV6) - - R - - R - - R - - R - - R - - R - - (C24SE) Replace every 12,000km (4JH1-TC, 4JA1-T) - R - R - R - R - R - R - R - R - R - R (4JJ1 (Standard Output),
4JJ1 (High Output)) - - - R - - - R - - - R - - - R - - - R
Oil leakage and contamination (GASOLINE) - I - I - I - I - I - I - I - I - I - I (DIESEL) I I I I I I I I I I I I I I I I I I I I Fuel leakage
I I - I - I - I - I - I - I - I - I - I Fuel tank - - - I - - - I - - - I - - - I - - - I O2 Sensor (C24SE) Replace every 160,000km (HFV6)
MIL diagnostic Indicates O2 Sensor Valve clearances (6VE1) Check and adjust if noisy (4JH1-TC, 4JA1-T) A - - A - - - A - - - A - - - A - - - A (4JJ1 (Standard Output),
4JJ1 (High Output)) - - - - - - - A - - - - - - - A - - - -
Spark plugs (C24SE) (for leaded fuel
use) - R - R - R - R - R - R - R - R - R - R
Spark plugs (C24SE) (for unleaded
fuel use) - - - - - R - - - - - R - - - - - R - -
Spark plugs
(HFV6) Replace every 120,000km Spark plug wire - - - - - - - - - - - - - - - - - - - I Fuel filter (GASOLINE) - - - R - - - R - - - R - - - R - - - R (4JH1-TC, 4JA1-T) - - R - - R - - R - - R - - R - - R - - ** (4JJ1 (Standard Output),
4JJ1 (High Output)) Replace the fuel filter when the fuel filter indicator light is lit.
Fuel pump in fuel tank
(4JJ1 (Standard Output),
4JJ1 (High Output)) - - - - - - - I - - - - - - - I - - - -
Engine / Accessory drive belt
(C24SE) - - - - - - - - - I - - - - - - - - - I
(HFV6) Replace every 100,000km Fan belt tension and damage
(DIESEL) I I I I I I I I I I I I I I I I I I I I
* Exhaust system
I I - I - I - I - I - I - I - I - I - I Engine coolant concentration (HFV6) - I - I - I - I - I - I - I - I - I - R (C24SE) - I - I - I - I - R - I - I - I - I - R (DESEL) - I - I - I - I - I - I - I - I - I - I Engine coolant
(4JJ1 (Standard Output),
4JJ1 (High Output)) Change every 2 years
Cooling system for water leakage - I - I - I - I - I - I - I - I - I - I All hoses and pipes in engine
compartment for clogs or damage - I - I - I - I - I - I - I - I - I - I
Timing belt
(C24SE) - - - - - - - - - - - - - - - I - - - - Replace every 120,000km Timing belt (6VE1) Replace every 160,000km
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MAINTENANCE AND LUBRICATION 0B-3
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
CLUTCH
Clutch fluid I I - I - I - I - I - I - I - I - I - I Clutch pedal travel and free play I I - I - I - I - I - I - I - I - I - I TRANSMISSION OR TRANSMISSION
W ITH TRANSFER CASE
* Automatic transmission fluid (HFV6)
- - I - - I - - I - - I - - I - - I - R (4JH1-TC, 4JJ1 (Standard Output),
4JJ1 (High Output)) - - - I - - - I - - - I - - - I - - - I
* Transfer case oil
- - - I - - - I - - - I - - - I - - - I * Manual transmission fluid - R - I - - - R - - - I - - - R - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Gear control mechanism for
looseness - - - I - - - I - - - I - - - I - - - I
PROPELLER SHAFT Loose connections - I - I - I - I - I - I - I - I - I - I * Universal joints and splines for wear
- I - I - I - I - I - I - I - I - I - I Universal joints and sliding sleeve
(4W D) - L - L - L - L - L - L - L - L - L - L
FRONT AND REAR AXLE * Differential gear oil (Front and rear) - R - I - - - R - - - I - - - R - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Shift on the fly system gear oil I - - I - - - I - - - I - - - I - - - I Front axle shaft boot for damage - - - I - - - I - - - I - - - I - - - I Axle shafts for distortion or damage - - - I - - - I - - - I - - - I - - - I Axle case for distortion or damage - - - I - - - I - - - I - - - I - - - I STEERING Power steering fluid I I I I I I I R I I I I I I I R I I I I Oil leakage I I I I I I I I I I I I I I I I I I I I * Steering system for looseness or
damage - I - I - I - I - I - I - I - I - I - I
Power steering hose
- I - I - I - I - I - I - I - R - I - I Steering wheel play I I I I I I I I I I I I I I I I I I I I Steering function I I I I I I I I I I I I I I I I I I I I Right and left turning radius - - - I - - - I - - - I - - - I - - - I W heel alignment - - - I - - - I - - - I - - - I - - - I Joint ball for oil leakage or damage - I - I - I - I - I - I - I - I - I - I Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I SERVICE BRAKES Brake fluid - - - I - - - I - - - I - - - I - - - I Brake system for fluid leakage I I I I I I I I I I I I I I I I I I I I Brake function I I I I I I I I I I I I I I I I I I I I * Rear brake lining and drum wear - I - I - I - I - I - I - I - I - I - I * Front disc brake pads and discs wear - I - I - I - I - I - I - I - I - I - I Brake pedal travel and free play I I I I I I I I I I I I I I I I I I I I Pipes and hoses loose connections
or damage I I - I - I - I - I - I - I - I - I - I
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0B-4 MAINTENANCE AND LUBRICATION
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100(Use odometer reading × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60or months whichever
comes first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
PARKING BRAKE
Parking brake function I I I I I I I I I I I I I I I I I I I I Parking brake lever travel I I I I I I I I I I I I I I I I I I I I Cables for looseness or damage
and guide for damage I I I I I I I I I I I I I I I I I I I I
Ratchet for wear or damage - I - I - I - I - I - I - I - I - I - I
SUSPENSION Leaf / Coil / Torsion bar springs for
damage I I - I - I - I - I - I - I - I - I - I
Mount for looseness or damage I I - I - I - I - I - I - I - I - I - I Shock absorbers for oil leakage - I - I - I - I - I - I - I - I - I - I Shock absorber mount for looseness - I - I - I - I - I - I - I - I - I - I Rubber bushes of suspension for
wear or damage - I - I - I - I - I - I - I - I - I - I
Spring action for loss of balance
due to weakening - - - I - - - I - - - I - - - I - - - I
Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I
WHEELS W heel nuts T T - T - T - T - T - T - T - T - T - T W heel disc for damage I I - I - I - I - I - I - I - I - I - I Front hub bearing grease - - - - - R - - - - - R - - - - - R - - Front and rear hub bearing for
looseness - I - I - I - I - I - I - I - I - I - I
Tire pressure and damage I I - I - I - I - I - I - I - I - I - I Tire rotation
(Rotate as required) OTHERS Bolts and nuts on chassis and body I I - I - I - I - I - I - I - I - I - I Lube front free – wheeling hubs - - - - - L - - - - - L - - - - - L - -
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Page 23 of 6020
MAINTENANCE AND LUBRICATION 0B-5
MAINTENANCE SCHEDULE (For EUROPE)
Items followed by an asterisk (*) require more frequent maintenance if the vehicle is driven under severe conditions.
Replace the fuel filter (**Mark) when the fuel filter indicator light is lit.
Refer to "SEVERE CONDITIONS MAINTENANCE SCHEDULE."
Diesel Engine model (ACEA B2 specification engine oil)
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
(Use odometer reading or × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60
months whichever comes
first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
DIESEL ENGINE * Engine oil - R - R - R - R - R - R - R - R - R - R* Engine oil filter - - - R - - - R - - - R - - - R - - - ROil leakage and contamination I I I I I I I I I I I I I I I I I I I I Idling speed and acceleration I I I I I I I I I I I I I I I I I I I I Fan belt tension and damage I I I I I I I I I I I I I I I I I I I I Exhaust system I I - I - I - I - I - I - I - I - I - I All hoses and pipes in engine
compartment for clog of damage - I I I I I I I I I I I I I I I I I I I
Valve clearance
- - - A - - - A - - - A - - - A - - - A * Air cleaner element I I I I I I I R I I I I I I I R I I I I ** Fuel filter Replace the fuel filter when the fuel filter indicator light is lit. Engine coolant concentration - I - I - I - I - I - I - I - I - I - I Cooling system for water leakage - I - I - I - I - I - I - I - I - I - I CLUTCH Clutch fluid I I - I - I - I - I - I - I - I - I - I Clutch pedal travel and play I I - I - I - I - I - I - I - I - I - I TRANSMISSION OR TRANSMISSION
W ITH TRANSFER CASE
* Manual transmission with fluid - R - I - - - R - - - I - - - R - - - I * Transfer case oil (MT) - - - I - - - I - - - I - - - I - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Gear control mechanism for
looseness - - - I - - - I - - - I - - - I - - - I
* Automatic transmission fluid - - - I - - - I - - - I - - - I - - - I * Transfer case oil (AT)
- - - I - - - - - - - I - - - - - - - I PROPELLER SHAFT Loose connections - I - I - I - I - I - I - I - I - I - I * Universal joints and splines for wear - I - I - I - I - I - I - I - I - I - I Universal joints and sliding sleeve (4W D) - L - L - L - L - L - L - L - L - L - L
FRONT AND REAR AXLE * Differential gear oil (Front and rear) - R - I - - - R - - - I - - - R - - - I Oil leakage I I I I I I I I I I I I I I I I I I I I Shift on the fly system gear oil I - - I - - - I - - - I - - - I - - - I
Front axle shaft boot for damage - - - I - - - I - - - I - - - I - - - I Axle case for distortion or damage - - - I - - - I - - - I - - - I - - - I Axle shafts for distortion or damage - - - I - - - I - - - I - - - I - - - I
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TO MODEL INDEX
ISUZU KB P190 2007
Page 24 of 6020
0B-6 MAINTENANCE AND LUBRICATION
I : Inspect and correct or replace as necessary A : Adjust
R : Replace or change T : Tighten to specified torque L : Lubricate
SERVICE INTERVAL: × 1,000 km 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100
(Use odometer reading or × 1,000 miles 3 6 9 12 15 18 21 24 27 30 33 36 39 42 45 48 51 54 57 60
months whichever comes
first)
or months 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
STEERING Power steering fluid I I I I I I I R I I I I I I I R I I I I Oil leakage I I I I I I I I I I I I I I I I I I I I * Steering system for looseness or
damage - I - I - I - I - I - I - I - I - I - I
Power steering hose
- I - I - I - I - I - I - I - R - I - I Steering wheel play I I I I I I I I I I I I I I I I I I I I Steering function I I I I I I I I I I I I I I I I I I I I Right and left turning radius - - - I - - - I - - - I - - - I - - - I W heel alignment - - - I - - - I - - - I - - - I - - - I Joint ball for oil leakage or damage
- I - I - I - I - I - I - I - I - I - I
Joint ball rubber boot for damage - I - I - I - I - I - I - I - I - I - I
SERVICE BRAKES Brake fluid - - - I - - - I - - - I - - - I - - - I Brake system for fluid leakage I I I I I I I I I I I I I I I I I I I I Brake function I I I I I I I I I I I I I I I I I I I I * Front disc brake pads and discs wear - I - I - I - I - I - I - I - I - I - I * Rear brake lining and drum wear - I - I - I - I - I - I - I - I - I - I Brake pedal travel and play I I I I I I I I I I I I I I I I I I I I Pipes and hoses for loose
connections or damage I I - I - I - I - I - I - I - I - I - I
PARKING BRAKE Parking brake function I I I I I I I I I I I I I I I I I I I I Parking brake lever travel I I I I I I I I I I I I I I I I I I I I Cables for looseness or damage and
guide for damage I I I I I I I I I I I I I I I I I I I I
Ratchet for wear or damage
- I - I - I - I - I - I - I - I - I - I SUSPENSION Leaf/Coil/Torsion bar springs for
damage I I - I - I - I - I - I - I - I - I - I
Mount for looseness or damage
I I - I - I - I - I - I - I - I - I - I Shock absorbers for oil leakage - I - I - I - I - I - I - I - I - I - I Shock absorbers mount for
looseness - I - I - I - I - I - I - I - I - I - I
Rubber bushes of suspension wear
or damage - I - I - I - I - I - I - I - I - I - I
Spring action for loss of balance due
to weakening - - - I - - - I - - - I - - - I - - - I
Joint ball rubber boot for damage
- I - I - I - I - I - I - I - I - I - I WHEELS W heel nuts T T - T - T - T - T - T - T - T - T - T W heel disc for damage I I - I - I - I - I - I - I - I - I - I Front hub bearing grease
- - - - - R - - - - - R - - - - - R - - Front and rear hub bearings for
looseness - I - I - I - I - I - I - I - I - I - I
Tire pressure and damage I I - I - I - I - I - I - I - I - I - I Tire rotation
Rotate as required OTHERS Bolts and nuts on chassis and body I I - I - I - I - I - I - I - I - I - I Lube front free - wheeling hubs - - - - - L - - - - - L - - - - - L - -
BACK TO CHAPTER INDEX
TO MODEL INDEX
ISUZU KB P190 2007