center console ISUZU KB P190 2007 Workshop Repair Manual

1-74 HEATER AND AIR CONDITIONING
REAR HEATER DUCT
REMOVAL AND INSTALLATION


This illustration is based on RHD model

RTW 710LF004301

Disassembly Steps
1. Front seat assembly (RH/LH)
• Refer to SECTION 10 “FRONT
SEAT”.
2. Rear floor console
• Refer to SECTION 10 “FLOOR
CONSOLE”.
3. Front floor console (A/T, M/T Model)
• Refer to SECTION 10 “FLOOR
CONSOLE”.
4. Sill plate (RH/LH)
• Refer to SECTION 10 “INTERIOR
TRIM PANELS”.
5. Dash side trim cover (RH/LH)
6. Carpet
7. Clip
8. Rear Heater duct (RH/LH)
9. Rear Heater duct center

Reassembly Steps
9. Rear heater duct center
8. Rear heater duct (RH/LH)
7. Clip
6. Carpet
5. Dash side trim cover (RH/LH)
4. Sill plate (RH/LH)
• Refer to SECTION 10 “INTERIOR
TRIM PANELS”.
3. Front floor console (A/T, M/T Model)
• Refer to SECTION 10 “FLOOR
CONSOLE”.
2. Rear floor console
• Refer to SECTION 10 “FLOOR
CONSOLE”.
1. Front seat assembly (RH/LH)
• Refer to SECTION 10 “FRONT
SEAT”.



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ISUZU KB P190 2007

PARKING BRAKE SYSTEM 5D-5
Front Parking Brake Cable
Front Parking Brake Cable and Associated Parts (Bench Seat)



RTW 75DMF000301

Legend
(1) Shift Knob (manual transmission)
(2) Front Floor Console
(3) Bolt

(4) Seat Assembly
(5) Buckle: side seat and Center Seat Belt
(6) Seat Adjuster


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ISUZU KB P190 2007

6B-6 ENGINE COOLING

















Draining and Refilling Cooling
System
Before draining the cooling system, inspect the system and
perform any necessary service to ensure that it is clean, does
not leak and is in proper working order. The engine coolant
level should be between the "MIN" and "MAX" lines of reserve
tank when the engine is cold. If low, check for leakage and add
engine coolant up to the "MAX" line. There should not be any
excessive deposit of rust or scales around the radiator cap or
radiator filler hole, and the engine coolant should also be free
from oil.
Replace the engine coolant if excessively dirty.
1. Completely drain the cooling system by opening the drain
plug at the bottom of the radiator.
2. Remove the radiator cap.
WARNING: TO AVOID THE DANGER OF BEING BURNED,
DO NOT REMOVE THE CAP WHILE THE ENGINE AND
RADIATOR ARE STILL HOT. SCALDING FLUID AND
STEAM CAN BE BLOWN OUT UNDER PRESSURE.
3. Disconnect all hoses from the engine coolant reserve tank.
Scrub and clean the inside of the reserve tank with soap and water. Flush it well with clean water, then drain it. Install
the reserve tank and hoses.
4. Refill the cooling system with the engine coolant using a solution that is at least 50 percent antifreeze.
5. Fill the radiator to the base of the filler neck.
Fill the engine coolant reserve tank to "MAX" line when the engine is cold.
6. Block the drive wheels and firmly apply the parking brake and place the shift lever in the "NEUTRAL" position.
7. Remove the radiator cap. Start the engine and warm it up at 2,500 - 3,000 rpm for about 30 minutes.
8. W hen the air comes out from the radiator filler neck and the engine coolant level has gone down, replenish with the
engine coolant. Repeat this procedure until the engine
coolant level does not go down. Then stop the engine and
install the radiator cap. Let the engine cool down.
9. After the engine has cooled, replenish with engine coolant up to the "MAX" line of the reserve tank.
10. Start the engine. W ith the engine running at 3,000 rpm, make sure there is no running water sound from the heate
r
core (behind the center console).
11. If the running water sound is heard, repeat steps 8 to 10.


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ISUZU KB P190 2007

MANUAL TRANSMISSION 7B1-15
13. Install the rear propeller shaft.
Torque: 59 N ⋅
⋅⋅
⋅
m (6.0 kgf ⋅
⋅⋅
⋅
m/43 lb ⋅
⋅⋅
⋅
ft)
14. Install the center bearing on crossemember.
Torque: 69 N ⋅
⋅⋅
⋅
m (7.0 kgf ⋅
⋅⋅
⋅
m/51 lb ⋅
⋅⋅
⋅
ft)
15. Install the gear control lever.
Torque: 19 N ⋅
⋅⋅
⋅
m (1.9 kgf ⋅
⋅⋅
⋅
m/14 lb ⋅
⋅⋅
⋅
ft)
16. Install the grommet assembly.
Torque: Screw 1.4 N ⋅
⋅⋅
⋅
m (0.14 kgf ⋅
⋅⋅
⋅
m/12 lb ⋅
⋅⋅
⋅
in)
Nut 7 N ⋅
⋅⋅
⋅
m (0.7 kgf ⋅
⋅⋅
⋅
m/61 lb ⋅
⋅⋅
⋅
in)




RTW 47BMH000101
Legend
(1) Grommet Assembly
(2) Floor Panel
(3) Front
17. Install the front floor console and the rear floor
console.
18. Install the gear control lever knob.
To the female thread portion, apply 3 - 4 drops o
f
adhesive (TB1344 or LOCTITE 222 or equiv.) and
tighten the transmission knob.
Torque: 9 N ⋅
⋅⋅
⋅
m (0.9 kgf ⋅
⋅⋅
⋅
m/78 lb ⋅
⋅⋅
⋅
in)
After tightening to specified torque, rewrench the knob until the direction of the shift pattern is in the
due positioned.
19. Connect the battery ground cable.


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ISUZU KB P190 2007

7B1-70 MANUAL TRANSMISSION
15. Tighten the exhaust pipe fixing nuts to the specified
torque. (Diesel engine only)
Torque: 67 N ⋅
⋅⋅
⋅
m (6.8 kgf ⋅
⋅⋅
⋅
m/49 lb ⋅
⋅⋅
⋅
ft)







RTW 67BSH000101
16. Install the front propeller shaft.
Refer to the section “Front Propeller Shaft”.
17. Install the rear propeller shaft.
Torque: 59 N ⋅
⋅⋅
⋅
m (6.0 kgf ⋅
⋅⋅
⋅
m/43 lb ⋅
⋅⋅
⋅
ft)
18. Install the center bearing on crossmember.
Torque: 69 N ⋅
⋅⋅
⋅
m (7.0 kgf ⋅
⋅⋅
⋅
m/51 lb ⋅
⋅⋅
⋅
ft)
19. Install the gear control lever.
Torque: 19 N ⋅
⋅⋅
⋅
m (1.9 kgf ⋅
⋅⋅
⋅
m/14 lb ⋅
⋅⋅
⋅
ft)
20. Install the grommet assembly.
Torque: Screw 1.4 N ⋅
⋅⋅
⋅
m (0.14 kgf ⋅
⋅⋅
⋅
m/12 lb ⋅
⋅⋅
⋅
in)
Nut 7 N ⋅
⋅⋅
⋅
m (0.7 kgf ⋅
⋅⋅
⋅
m/61 lb ⋅
⋅⋅
⋅
in)





RTW 47BMH000101
Legend
(1) Grommet Assembly
(2) Floor Panel
(3) Front
21. Install the front floor console and rear floor console.
22. Install the gear control lever knob. To the female thread portion, apply 3 - 4 drops o
f
adhesive (TB1344 or LOCTITE 222 or equiv.) and
tighten the transmission knob.
Torque: 9 N ⋅
⋅⋅
⋅
m (0.9 kgf ⋅
⋅⋅
⋅
m/78 lb ⋅
⋅⋅
⋅
in)
After tightening to specified torque, rewrench the
knob until the direction of the shift pattern is in the
due position.
23. Connect the battery ground cable.



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ISUZU KB P190 2007