ad blue ISUZU TROOPER 1995 User Guide

6E2-40 DRIVEABILITY AND EMISSIONS
CHART A-2
NO DATA LINK CONNECTOR (DLC) DATA OR
WILL NOT FLASH DIAGNOSTIC TROUBLE CODE (DTC) 12
"CHECK ENGINE" MALFUNCTION INDICATOR LAMP (MIL) "ON" STEADY
Circuit Description:
There should always be a steady "Check Engine" malfunction indicator lamp when the ignition is "ON" and engine
stopped. Battery positive
voltage is supplied directly to the light bulb. The Engine Control Module (ECM) will turn
the
light "ON" by grounding VLT wire at the ECM.
With the diagnostic test terminal grounded, the light should flash a diagnostic trouble code (DTC) 12, followed by
any trouble code(s) stored in memory.
A steady
light suggests a short to ground in the light control VLT wire, or an open in diagnostic ORNIYEL wire.
Test Description:
Numbers below refer to circled numbers on the diagnostic chart.
CD If there is a problem with the ECM that causes a "Scan tool" to not read Serial data, then the ECM should not
flash a DTC 12.1f DTC 12 does flash, be sure that the "Scan tool" is working properly on anothervehicle.lfthe
"Scan tool" is functioning properly and ORN/BLK wire is OK, the ECM, may be at fault for the NO data link
connector symptom.
@ If the light goes "OFF" when the ECM connector is disconnected, then, the VLTwire is not shorted to ground.
® This step will check for an open diagnostic request ORN/YEL wire.
® At this point, the "Check Engine" malfunction indicator lamp wiring is OK. The problem is a faulty ECM.IfDTC
12 does not flash, the ECM should be replaced.
TO FUEL PUMP
FUEL RED/BLK ENGINE CONTROL MODULE(ECM)
PUMP 15A
RELAY
,.-------------.--RED/WHT
TO BATTERY
ECM FUSIBLE
LINK 30A
VOLTAGE
...,. .. 1---BLK!RED
TO IGNITION
SWITCH ENGINE
15A
'------RED/WHT
BLK
BLK!YEL
~ BLK!YEL
TO EGA VALVE VSV TO FUEL CANISTER PURGE VSV INJECTORS ..._ ___ RED/GRN
LOCATED
PASSENGER
SIDE
FENDER CHASSIS
GROUND
SECONDARY
INTAKE VSV TO KS ..._ ___ RED/GRN REED VALVE VSV MODULE
"CHECK ENGINE"
MALFUNCTION
liP CONNECTOR INDICATOR
LAMP
METER (BLUE)
f'7:'
TO -----BLK!YEL ~~ YEL ---\C:;J- SWITCH
BLK
GRN
MAIN RELAY SOCKET END VIEW
7.5A
SPLICES TO ECM TERM. "D1" ECM SYSTEM
GROUND
DATA LINK CONNECTOR
(WHITE)
Fig. 6E2-25
I/P CONNECTOR
(WHITE)
BATTERY VOLTAGE
INPUT
BATTERY VOLTAGE
INPUT
IGNITION
VOLTAGE INPUT
"CHECK ENGINE"
MALFUNCTION
INDICATOR
LAMP DRIVER
~
DIAGNOSTIC
REQUEST INPUT

DRIVEABILITY AND EMISSIONS 6E2-43
CHART A-3
-JJ!atfe 1 of 3)
ENGINE CRANKS BUT WILL NOT RUN
Q) • IGNITION "ON", IF "CHECK ENGINE" MALFUNCTION INDICATOR LAMP IS "OFF", SEE CHART A-1. • INSTALL TECH 1 "SCAN TOOL". IF "NO DATA LINK CONNECTOR", SEE CHART A-2. • CHECK THE FOLLOWING: THROTTLE POSITION SENSOR-IF OVER 2.5V AT CLOSED THROTTLE, SEE DIAGNOSTIC
TROUBLE CODE 21. IS REVOLUTION PER MINUTE INDICATED DURING CRANKING?
® • USING AN ST-125 (SPARK CHECKER) CHECK FOR SPARK ON TWO WIRES (2-4 OR 4-6).
® • USING AN ST-125 (SPARK CHECKER) J-26792 OR EQUIVALENT, CHECK FOR SPARK ON TWO WIRES (2-4 OR 4-6).
• CHECK ONE WIRE AT A TIME. LEAVE THE OTHER WIRES CONNECTED TO SPARK PLUG
WHILE CRANKING.
IS THERE SPARK ON BOTH
WIRES?
@ • DISCONNECT THE ENGINE HARNESS BLACK CONNECTOR
(DOHC) OR BLUE CONNECTOR (SOHC).
• USING A TEST LIGHT CONNECTED TO BATTERY POSITIVE VOLTAGE. • PROBE THE BLUIYEL
WIRE AT THE BLACK CONNECTION AND THE
BLU/GRN WIRE AT THE BLUE CONNECTOR
WHILE CRANKING THE ENGINE.
TEST LIGHT SHOULD
BLINK ON BOTH, DID
IT?
FAULTY IGNITION
MODULE
REFER TO L-----------1 CHART A-3
~20F3)
• CHECK ONE WIRE AT A TIME. LEAVE THE OTHER WIRES CONNECTED TO SPARK PLUG WHILE CRANKING. IS THERE SPARK ON BOTH WIRES?
NO SPARK
@ • IGNITION "OFF". SEE CHART A-3 (eA8£3 OF 3)
SPARK ON ONE
@ CHECK PAIR OR WIRES THAT DID
NOT SPARK.
EACH WIRE SHOULD MEASURE
LESS THAN 30,000 OHMS. IF OK, SWITCH COIL
ASSEMBLIES. DOES PROBLEM MOVE? •
DISCONNECT IGNITION
6-WAY CONNECTOR.
• IGNITION "ON". • MOMENTARILY TOUCH VEL/RED WIRE WITH A TEST
LIGHT TO 12 VOLTS WHILE
OBSERVING ENGINE SPEED.
IS REVOLUTION PER MINUTE
INDICATED?
VEL/RED WIRE OPEN OR SHORTED TO
GROUND
OR FAULTY ENGINE
CONTROL MODULE
CLEAR DIAGNOSTIC TROUBLE CODES AND CONFIRM "CLOSED LOOP" OPERATION AND NORMAL "CHECK ENGINE" MALFUNCTION
INDICATOR LAMP OPERATION.

DRIVEABILITV AND EMISSIONS 6E2-45
CHART A-3
.(hfi 2 of 3)
ENGINE CRANKS BUT WILL NOT RUN
FROM CHART A-3 (1 OF 3) I l j_ I
BLINKING LIGHT I STEADY LIGHT I NO LIGHT j
I
I @ • RECONNECT THE BLUE AND @ • IGNITION "OFF". •
BACK PROBE ECM AT TERMINAL BLACK ENGINE HARNESS • DISCONNECT ENGINE CONTROL C11,
C14, D15 AND D16 WITH
CONNECTORS. MODULE (ECM) CONNECTORS. TEST LIGHT TO BATTERY • REFER TO $E.CR01111:2 FOR • PROBE ECM TERMINALS C11, POSITIVE
VOLTAGE.
INTAKE PLENUM REMOVAL. C14, D15 AND D16 WITH TEST •
NOTE LIGHT WHILE CRANKING,
• WITH INTAKE PLENUM REMOVE LIGHT TO BATTERY POSITIVE SHOULD
BLINK.
DISCONNECT AND CHECK AT VOLTAGE. DOES IT? LEAST TWO INJECTORS
WITH LIGHT
SHOULD BE "OFF" ON ALL
THE INJECTOR TEST LIGHT TERMINALS. J34730-B. IS IT? TESTER SHOULD BLINK WHILE I CRANKING ENGINE.
~ ~ ~ $
DOES IT?
SHORT TO GROUND IN I FAULTY I
OPEN IN INJECTOR II FAUL TV
J CIRCUIT THAT LIGHT ECM DRIVER CIRCUIT(S). ECM WAS "ON".
~ $
• CHECK RESISTANCE OF @ • IGNITION "ON". INJECTORS, SHOULD BE 1.2 -3.0 • TEST LIGHT CONNECTED TO GROUND.
OHMS. • PROBE RED/GRN WIRE AT ANY INJECTOR.
• REPLACE ANY INJECTOR THAT LIGHT SHOULD BE "ON". WAS NOT CORRECT. IS IT? IF ALL WERE OK, REFER TO I CHART A-7 TO TEST FUEL
$ ~
PRESSURE.
• TEST LIGHT CONNECTED TO OPEN IN CIRCUIT BATTERY POSITIVE VOLTAGE BETWEEN INJECTORS PROBE BLUIYEL (DOHC} WIRE OR AND ECM MAIN BLU/YEL, ORG/BLU AND BLU/GRN RELAY. (SOHC) OF ANY INJECTOR.
NOTE LIGHT WHILE CRANKING
THE ENGINE.
LIGHT SHOULD "BLINK".
DOES
IT?
I
$
I
I NO (SOHCll NO (DOHC)j
®
I REFER TO CHART A-7 TO
I
• IGNITION "OFF". TEST FUEL PRESSURE. • DISCONNECT INJECTOR
RESISTOR MODULE.
• USING
DVOM MEASURE RESISTANCE OF THE MODULE BETWEEN THE BLU/YEL WIRE AND THE BLU/GRN WIRE.
SHOULD HAVE 2.7 OHMS ±10%. DOES IT?
$ $
REPAIR OPEN REPLACE INJEC-IN THE INJEC- TOR
RESISTOR
TOR DRIVER MODULE
CIRCUIT(S).

6E2-58 DRIVEABILITY AND EMISSIONS
Circuit Description:
DIAGNOSTIC TROUBLE CODE (DTC) 13
HEATED OXYGEN SENSOR (H02S) CIRCUIT
(OPEN/GROUNDED CIRCUIT)
The engine control module supplies a voltage of about .45 volt between terminals "83" and "82". (If measured
with a
10 megohm digital voltmeter, this may read as low as .32 volt).
When the Heated Oxygen Sensor (H02S) reaches operating temperature, it varies this voltage from about .1 volt
(exhaust is lean) to about .9 volt (exhaust is rich). The H02S has a heater incorporated as part of the sensor.
This heater is used to
heatthe sensor up, thus causing the H02S to produce voltage sooner. The heater portion of
the sensor
will not affect Diagnostic Trouble Code (DTC) 13 setting.
The sensor
is like an open circuit and produces no voltage, when it is below 3oo·c (572.F). An open sensor circuit,
or could sensor, cause "Open Loop" operation.
Test Description:
Numbers below refer to circled numbers on the diagnostic chart.
• Engine operating temperature above 69SC (157.1.F).
• At least 3 minutes have elapsed since engine start-up.
• Oxygen signal voltage is steady between .347 and .547 volt.
• Throttle angle
above 9.8%.
• No DTC 21 or 31 is set.
• All above conditions are met for about 40 seconds.
If the conditions for a DTC 13 exist, the system will not go "Closed Loop."
® This test determines if the H02S is the problem or if the engine control module and wiring are at fault.
@ Use only a 10 megohm digital meter when performing this test. This test checks the continuity of "83" and
"82". If "82" is open, the engine control module voltage on "83" will be over .6 volt (600 mV).
Diagnostic Aids:
Normal "Scan tool" H02S voltage varies between 1 OOmv to 999 mv (.1 and 1.0 volt), while in "Closed Loop". DTC
13 sets in 40 seconds, if sensor signal voltage remains between 0.347 and 0.547 volt, but the system will go "Open
Loop"
in about 15 seconds.
Verify a
clean, tight ground connection for "82" at the engine mounting point. Open "83" or "82" will result in a DTC
13. If DTC 13 is intermittent, refer to "Symptoms", Section "6E2-8".
TRANSMISSION
HARNESS BLK CONNECTOR r 1
TRANSMISSION
HARNESS CONNECTOR
(BLUE) I /'< r--BLK/GRN ~~,---.,------«----BLU
RED/BLU (MIT) --« ! « RED
(BLUE) ~
PASSENGER Q SIDE
L T BLU (A/T) L
WHT/RED 1
P=H=~ r BLK/GRN ---.---BLK!GRN
BLK!YEL BLK!BLU FENDER
02 -----·'$ HEATER ELEMENT
02
l
ENGINE
BLOCK
TRANSMISSION HARNESS
-CONNECTOR (BLUE)
DRIVER'S SIDE REAR AT CYLINDER HEAD
SENSOR 10A TO
HEATER ---RED/GRN --• FUEL PUMP FUSE RELAY
Fig. 6E2-34
ENGINE CONTROL
MODULE(ECM)
H02S GROUND REFERENCE
H02S SIGNAL
ECM GROUNDS
ECM GROUNDS
•

6E2-72 DRIVEABILITV AND EMISSIONS
Circuit Description:
DIAGNOSTIC TROUBLE CODE (DTC) 24
VEHICLE SPEED SENSOR (VSS) CIRCUIT
Vehicle speed information is provided to the Engine Control Module (ECM) by the Vehicle Speed Sensor (VSS),
which alternately grounds WHT wire located in the meter panel when the drive wheels are turning. This pulsing
action takes place 4096 times per mile, and the ECM will calculate vehicle speed based on the time between
"pulses".
Test Description:
Numbers below refer to circled numbers on the diagnostic chart.
CD Diagnostic Trouble Code (DTC) 24 will set if vehicle speed equals 0 mile per hour when:
• Engine speed is between 1600 and 1825 revolution per minute.
• Vehicle speed is indicated less than 1 Km/H (0.6 mile per hour).
• Manifold absolute pressure reading below 20.7 KPa.
• Low speed condition (low manifold absolute pressure voltage, high manifold vacuum)
• Not in park or neutral. (A/T)
• All conditions are met simultaneously for 1.5 seconds.
• No DTC 33 is set.
These conditions are
met during a road load deceleration. Disregard DTC 24 that sets when drive wheels are not
turning.
Diagnostic Aids:
"Scan tool" should indicate a vehicle speed whenever the drive wheels are turning geater than 0.6 mile per hour.
Check the
WHTwire for proper connections to be sure they are clean and tight and the harness is routed correctly.
Refer to "lntermittents" in "Symptoms", Section "6E2-B."
(A/T)- A
faulty or misadjusted park/neutral position switch can result in a false DTC 24. Use a "Scan tool" and
check
for proper signal while in "DRIVE". Refer to CHART C-1A for park/neutral position switch check.
1/P HARNESS 1/P HARNESS CONNECTOR CONNECTOR ENGINE
CONTROL
MODULE(ECM) (BLUE) (WHITE)
BLK/PNK ----<:(-<---{IYJVE~Hi!IQCL~EjS~P~E~ED~S~EN~S~O~RUif-----<~•E---WHT ~ _____. ~~;U~IGNAL
PERMANENT LOCATED ON MAGNET TYPE PASSENGER SIDE CHASSIS
GROUND
Fig. 6E2-41
..

6E2-76 DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) 33A
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR CIRCUIT
(SIGNAL
VOLTAGE HIGH-LOW VACUUM)
Circuit Description:
The Manifold Absolute Pressure {MAP) Sensor responds to changes in manifold pressure (vacuum). The Engine
Control Module (ECM) receives this information as a signal voltage that will vary from about 1 to 1.5 volts, at closed
throttle idle, to 4-4.5 volts at
wide open throttle (low vacuum).
If the MAP sensor fails, the ECM will substitute a fixed MAP value based on Throttle Position Sensor to control fuel
delivery.
Test Description:
Numbers below refer to circled numbers on the diagnostic chart.
CD This step will determine if Diagnostic Trouble Code (DTC) 33 is the result of a hard failure or an intermittent
condition.
A
DTC 33 will set if:
• MAP signal indicates greater than 95 kPa (low vacuum).
• Throttle position sensor less than 2%.
• No DTC 21 A or DTC 21 B is set.
• These conditions are present for a time longer than 5.3 seconds.
® This step simulates conditions for a DTC 338. If the ECM recognizes the change, the ECM, and BLU/ORG and
GRY /RED wires are OK. If GRY wire is open, there may also be a DTC 23 stored.
Diagnostic Aids:
With the Ignition "ON" and the engine stopped, the manifold pressure is equal to atmospheric pressure and the
signal voltage
will be high. This information is used by the ECM as an indication of vehicle altitude and is referred ~
to as barometric pressure. Comparison of this barometric pressure reading with a known good vehicle with the
same sensor is a good
way to check accuracy of a "suspect" sensor. Readings should be the same ±0.4 volt.
A
DTC 33A will result if GRY /Wire is open, or if GRY /RED is shorted to voltage or to BLU/ORG wire.
If DTC 33A is intermittent, refer to Section "6E2-B".
MANIFOLD ABSOLUTE
PRESSURE
SENSOR
TO MANIFOLD ....__ _______ __,
ABSOLUTE
PRESSURE
(VACUUM)
HARNESS ENGINE
CONNECTOR
(BLUE) TOTPS
TO ENGINE
COOLANT
TEMPERATURE SENSOR
Fig. 6E2-43
GRY
ENGINE CONTROL MODULE(ECM)
t---~W--5 VOLT REF
SENSOR
- GROUND

6E2-78 DRIVEABILITV AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) 338
MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR CIRCUIT
(SIGNAL
VOLTAGE LOW-HIGH VACUUM)
Circuit Description:
The Manifold Absolute Pressure (MAP) Sensor responds to changes in manifold pressure (vacuum). The Engine
Control Module (ECM) receives this information as a signal voltage that will vary from about 0.45 to 0.85 volts, at
closed throttle idle, to 3.8-4.5 volts at Wide Open Throttle (low vacuum).
If the MAP sensor fails, the ECM will substitute a fixed MAP value based on Throttle Position Sensor to control fuel
delivery.
Test Description:
Numbers below refer to circled numbers on the diagnostic chart.
CD This step will determine if Diagnostic Trouble Code (DTC) 338 is the result of a hard failure or an intermittent
condition.
A
DTC 338 will set if:
• Engine speed is greater than 1100 revolution per minute.
• Throttle position sensor is greater than 20%.
•
MAP signal indicates less then 10.7 kPa.
• These conditions are present for a time longer than 0.125 seconds.
• No DTC 21 A or DTC 21 8 is set.
® Jumpering harness terminals "8" to "C", 5 volt to signal, will determine if the sensor is at fault, or if there is a
problem with ECM or wiring.
® The "Scan tool" may not display 12 volts. The important thing is that the ECM recognizes the voltage as more
than 4
volts, indicating that the ECM and GAY /RED wire are OK.
Diagnostic Aids:
With the Ignition "ON" and the engine stopped, the manifold pressure is equal to atmospheric pressure and the
signal voltage will be high. This information is used by the ECM as an indication of vehicle altitude and is referred
to as barometric pressure. Comparison of this barometric pressure reading with a known good vehicle with the
same sensor is a good
way to check accuracy of a "suspect" sensor. Readings should be the same ±0.4 volt.
A DTC 338 will result if GAY /Wire is open, or if GAY /RED is shorted to voltage or to 8LUIORG wire.
If DTC 338 is intermittent, refer to Section "6E2-8".
MANIFOLD ABSOLUTE
PRESSURE SENSOR
TO MANIFOLD .._ _______ --.~
ABSOLUTE
PRESSURE
(VACUUM)
HARNESS ENGINE
CONNECTOR
(BLUE) TOTPS
TO ENGINE COOLANT TEMPERATURE SENSOR
Fig. 6E2-44
GRY
ENGINE CONTROL MODULE(ECM)
SENSOR -GROUND
..

6E2-84 DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) 44
HEATED OXYGEN SENSOR (H02S) CIRCUIT
(LEAN HEATED OXYGEN SENSOR (H02S) SIGNAL INDICATED)
Circuit Description:
The engine control module supplies a voltage of about .43 volt between terminals "83" and "82". (If measured
with a
10 megohm digital voltmeter, this may read as low as .32 volts.) The Heated Oxygen Sensor (H02S) varies
the
voltage within a range of about 1 volt, if the exhaust is rich, down through about .1 0 volt, if exhaust is lean.
The sensor is like an open circuit and produces no voltage, when it is below about 360°C (600°F). An open sensor
circuit,
or cold sensor, cause "Open Loop" operation.
Test Description:
Numbers below refer to circled numbers on the diagnostic chart.
CD Diagnostic Trouble Code (DTC) 44 is set, when the 02S signal voltage is fixed below .1 00 mV and the
following:
• Throttle
position sensor greater than 9.8%.
• No DTC 21 or 33. • Oxygen signal voltage is steady between .347
volt and .547 volt.
•
The engine has been running at least for 180 •
seconds. • • System is operating in "Closed Loop". •
Engine Operation Temperature 69SC (155°F).
All of the above conditions present for 25 sec .
Integrator not at 128 .
Diagnostic Aids:
Using the "Scan tool", observe the block learn value at different revolution per minute. The "Scan tool" also
displays
the block cells, so the block learn values can be checked in each ofthe cells, to determine when the DTC 44
may have been set.
If the conditions for DTC 44 exist, the block learn values will be around 150.
•
Check for ground in wire between connector sensor.
• Fuel Contamination-Water, even in small amounts, near the in-tank fuel pump inlet can be delivered to the
injector. The water causes a
lean H02S signal and can set a DTC 44.
• Fuel Pressure-System will be lean if pressure is too low. If may be necessary to monitor fuel pressure,
while driving the car at various road speeds and/or loads to confirm. See Fuel System diagnosis CHART A-5.
• Exhaust Leaks -lfthere is an exhaust leak, the engine can cause outside air to be pulled into the exhaust and
past the sensor.
Vacuum or crankcase leaks can cause a lean condition.
• If DTC 44 is intermittent, refer to Section "6E2-8".
• Fuel
Injectors-The wrong fuel injector(s) could be the cause of a lean H02S signal condition. Verify that the
correct
fuel injector(s) are installed in the vehicle. Refer to the service parts manual for correct part and part
number.
Refer
to "Engine Control Module and Sensors", Section "6E2-C1" for proper diagnosis.
TRANSMISSION
HARNESS
CONNECTOR
~BLK1
TRANSMISSION
HARNESS CONNECTOR
(BLUE) I /' BL~GRN~r-~----------~-------BLU
RED/BLU (MfT) --(( 1
1 ; « RED
(BLUE) ~
PASSENGER Q SIDE
LT BLU (A/T) L
WHT/RED 1
P:::l=t=t1 l BL~GRN ----.-----BL~GRN
BLK!YEL BL~BLU FENDER 02 --·S HEATER ELEMENT l
ENGINE
DRIVER'S SIDE BLOCK REAR AT CYLINDER
TRANSMISSION HARNESS _ HEAD CONNECTOR (BLUE)
10A -----BL~GRN ____ .,.... ~3EL PUMP RELAY
Fig. 6E2-47
ENGINE CONTROL
MODULE(ECM)
H02SGROUND REFERENCE
H02SSIGNAL
ECM GROUNDS
ECM GROUNDS
..

6E2-86 DRIVEABILITY AND EMISSIONS
DIAGNOSTIC TROUBLE CODE (DTC) 45
HEATED OXYGEN SENSOR (H02S) CIRCUIT
(RICH
HEATED OXYGEN SENSOR (H02S) SIGNAL INDICATED)
Circuit Description:
The Engine Control Module (ECM) supplies a voltage of about .45 volt between terminals "83" and "82". (If
measured with a 10 megohm digital voltmeter, this may read as low as .32 volts.) The Heated Oxygen Sensor
(H02S)
varies the voltage within a range of about 1 volt, if the exhaust is rich, down through about .1 0 volt, if
exhaust is lean.
The sensor is like an open circuit and produces no voltage, when it is below about 360"C (600"F). An open sensor
circuit,
or cold sensor, cause "Open Loop" operation.
Test Description:
Numbers below refer to circled numbers ·on the diagnostic chart.
CD Diagnostic Trouble Code (DTC) 45 is set, when the H02S signal voltage is fixed above .1 0 volts (1 00 mV) under
the
following conditions:
• Throttle position sensor greater than 9.8%. • 02 Signal Voltage is les than 0.347 volts and
• No DTC 21 A/21 8 or 33A/338. greater than .547 volts.
•
The engine is running for longer than 180 • Temperature above 69.5"C (155"F).
seconds. • Integrator not at 128
• System is operating in "Closed Loop". • All of the above condition present for 50 sec.
Diagnostic Aids:
The DTC 45, or rich H02S signal, is most likely caused by one of the following:
• Fuel Pressure-System will go rich, if pressure is too high. The ECM can compensate for some increase.
However,
if it gets too high, a DTC 45 will be set. See Fuel System diagnosis CHART A-5.
• HEI Shielding-An open ground CKT BLK/GRN may result in EMI, or induced electrical "noise". The ECM
looks at this "noise" as reference pulses. The additional pulses result in a higher than actual engine speed
signal. The ECM then delivers too much fuel, causing system to go rich. Engine tachometer will also, show ~
higher than actual engine speed, which can help in diagnosing this problem.
• Evaporate emission canister purge-Check for fuel saturation. If full of fuel, check canister control and
hoses.
See evaporate emission canister purge, Section "C3".
• Manifold absolute pressure (MAP) sensor-An output that causes the ECM to sense a higher than normal
MAP (low vacuum) can causethesystemto go rich. Disconnecting the MAP sensor will allow the ECMtoseta
fixed value for the MAP sensor. Substitute a different MAP sensor, if the rich condition is gone, while the
sensor is disconnected.
• Throttle position sensor-An intermittent throttle position sensor output will cause the system to go rich,
due
to a false indication of the engine accelerating.
• 02 sensor contamination -Inspect H02S for silicone contamination from fuel, or use of improper RTV
sealant. The sensor may have a white, powdery coating and result in a high, but false signal voltage (rich
H02S signal indication). The ECM will then reduce the amount of fuel delivered to the engine, causing a
severe surge driveability problem.
• Exhaust gas recirculation -Valve sticking open at idle, usually accompanied by a rough idle, or stall
complaint, especially at idle. Refer to CHART C-7A to check exhaust gas recirculation system.
If DTC 45 is intermittent, refer to Section "6E2-8".
TRANSMISSION
HARNESS
CONNECTOR ,[BLK1
TRANSMISSION
HARNESS CONNECTOR !BLUE I I ,, BLK!GRN~E----r:......,-----"*----BLU
RED/BLU (MfT) ~ 1
1 1 RED
(BLUE) ~
PASSENGER Q SIDE FENDER
L T
BLU (AfT) L WHT/RED 1
R=+=+=:R l BLK!GRN -----BLK!GRN
BLK/YEL BLK!BLU
1
ENGINE
BLOCK Q TRANSMISSION HARNESS -CONNECTOR (BLUE) -
DRIVER'S SIDE REAR AT CYLINDER HEAD
10A BLK/GRN -~~EL PUMP RELAY
Fig. 6E2-48
ENGINE CONTROL MODULE(ECM)
02SGROUND REFERENCE 02S SIGNAL
ECM GROUNDS
ECM GROUNDS
..

6E2-11 0 DRIVEABILITY AND EMISSIONS
CHART C-10
MANIFOLD ABSOLUTE PRESSURE (MAP) OUTPUT CHECK
Circuit Description:
Manifold Absolute Pressure (MAP) sensor measures the changes in the intake MAP which result
from engine load
(intake manifold vacuum) and revolution per minute changes; and converts these into a voltage output. The
Engine
Control Module (ECM) sends a 5-volt reference voltage to the MAP sensor. As the MAP changes, the
output voltage of the sensor also changes. By monitoring the sensor output voltage, the ECM knows the MAP. A
lower pressure (low voltage)
output voltage will be about 1 - 2 volts at idle. While higher pressure (high voltage)
output voltage
will be about 4-4.8 at Wide Open Throttle. The MAP sensor is also used, under certain conditions,
to measure barometric pressure,
allowing the ECM to make adjustment for different altitudes. The ECM uses the
MAP sensor
to control fuel delivery and ignition timing.
Test Description:
Numbers
below refer to circled numbers on the diagnostic chart.
\fl CAUTION
'(/ • Be sure to use the same Diagnostic Test Equipment for all measurements.
CD When comparing "Scan tool" readings to a known good vehicle, it is important to compare vehicle that use a
MAP sensor having the same color insert
or having the same "Hot Stamped" number. See figures on facing
page.
® Applying 34 kPa (1 0" hydragyrum) vacuum to the MAP sensor should cause the voltage to be 1.5-2.1 volts
than the voltage at
Step 1. Upon applying vacuum to the sensor, the change in voltage should be
instantaneous. A slow voltage change indicates a faulty sensor.
® Check vacuum hose to sensor for leaking or restriction. Be sure that no other vacuum devices are connected ....-...
the MAP hose. ~
NOTE:
Make sure electrical connector remains securely fastened.
@) Disconnect sensor from bracket and twist sensor by hand (only) to check for intermittent connection. Output
changes greater that
.1 0 volt indicate a bad sensor.
MANIFOLD
ABSOLUTE PRESSURE
SENSOR
TO MANIFOLD
ABSOLUTE PRESSURE
(VACUUM)
HARNESS ENGINE
CONNECTOR
(BLUE) TOTPS
TOECT SENSOR
Fig. 6E2-62
GRY
ENGINE CONTROL
MODULE(ECM)
I---...JVV'--5 VOLT
REF
SENSOR -GROUND
•