tailgate ISUZU TROOPER 1995 Owner's Manual

8-278 CHASSIS ELECTRICAL
Step Operation Item to be checked Item of Remarks malfunction
Check to see if indicator light flashes.
18 Open left rear door.
A
Check to see if dome light and
courtesy light come on.
19 With one person in vehicle, close
left rear door.
20 Lock left front door with locking Check to see if indicator light B All doors are locked.
knob. is steadily on.
21 Wait about 10 seconds. Check to see if indicator light turns c Activate alarm device. off in about 10 seconds.
22 Unlock tailgate from inside with Check to see if alarm operates. D Only tailgate is un-
locking knob.
locked
Open tailgate, insert key into key With key set at unlock 23 cylinder of tailgate and turn it in Check to see if alarm stops. H position,
check to see
lock direction. if alarm stops.
Check to see if indicator light A
flashes.
24 Leave tailgate open.
Check to see if luggage room light G on.
25 Close tailgate
Insert key into tailgate key cylinder Check to see if indicator light 26 and turn it in lock direction. changes
over from flashing into B lighting condition.
27 Wait about 10 seconds. Check to see if indicator light goes c Activate alarm device. off after about 10 seconds.
28 Unlock tailgate with key. Check to see if alarm does not F operate.
29 Lock tailgate with key. Check to see if indicator light come B on.
30 Wait about 10 seconds. Check to see if indicator light goes c Activate alarm device. off after about 10 seconds.
31 Unlock right rear door with locking Check to see if alarm operates.
D Only right rear door knob.
is unlocked.
Insert key into key cylinder of right With
key at unlock
position, check to see 32 front door and turn it in unlock Check to see if alarm stops E if alarm stops. (With
direction.
all doors unlocked.)
Check to see if indicator light flashes.
33 Open right rear door.
A Check to see if dome light and
courtesy light come on.
..

8-282 CHASSIS ELECTRICAL
ENGINE HOOD SWITCH
~ INSPECTION
Check the continuity between the switch terminal and
the body. (Fig. 8-320)
~ Switch side
~· Sw
Push
Release
Fig.
8-320
E) REMOVAL (FIG. 8-321)
Switch 1 body
Preparation: Disconnect the battery ground cable.
Q...,..,...___ 1. Cap
~Locknut
Fig. 8-321
1. Cap
2. Engine hood switch
• Remove the lock nut
• Disconnect the connector
B INSTALLATION
To install, follow the removal steps in the reverse
order.
KEY SWITCH (FRONT DOOR-LH AND
RH, TAILGATE) ...
~ INSPECTION (DETECT SWITCH)
Check the continuity between the connector termi­
nals. (Fig. 8-322)
Switch side
~· K y p 1 3
Lock 0 {)
Unlock
Fig. 8-322
~ INSPECTION (TAMPER SWITCH)
Check the continuity between the connector
terminals. (Fig. 8-323)
• Switch side
~· Sw 2 4
Push
Release
Fig. 8-323
B REMOVAL AND INSTALLATION
r::J Refer to Section 10 "BODY" for outside handle
c:.:J and door lock cylinder removal and installation
steps

DOOR LOCK ACTUATOR (fRT DOOR­
LH & RH, RR DOOR -LH & RH, TAIL-
~ GATE)
~ INSPECTION
Check the continuity between the terminals while
moving by hand the link portion of the actuator to the
lock and unlock sides. (Fig. 8-324)
[QI] I D-191 I D-211 I D-261
[E)
~
~ Actuator side
~· 2 4 r
Lock
Unlock
Fig. 8-324
B REMOVAL AND INSTALLATION
1++1 Referto "POWER DOOR LOCK" in this section for
door lock controller removal and installation
steps.
FRONT DOOR LOCK SWITCH -LEFT
AND RIGHT
DOOR LOCK CONTROLLER
Refer to "POWER DOOR LOCK" in this section.
DOOR SWITCH
CHASSIS ELECTRICAL 8-283
ANTI-THEFT HORN
~ INSPECTION
Check the continuity between the connector termi­
nals. (Fig. 8-325)
Fig. 8-325
B REMOVAL (FIG. 8-326)
Preparation: Disconnect the battery ground cable.
TAILGATE SWITCH Fig. 8-326
Refer
to "DOME LIGHT, LUGGAGE ROOM LIGHT,
COURTESY LIGHT,
MAP LIGHT, SEAT BELT SWITCH 1. Anti-theft horn
AND WARNING BUZZER" in this section. • Disconnect the connector.
• Remove the fixing bolt.
B INSTALLATION
To install, follow the removal steps in the reverse
order.

BODY 10-1
SECTION 10
BODY
\V CAUTION : When fasteners are removed, always reinstall them at the same location from which they
were removed. If a fastener needs to be replaced, use the correct part number fastener for
that application. If the correct part number fastener is not available, a fastener of equal size
and strength (or stronger)
may be used. Fasteners must be used when installing fasteners
that require it. If the above conditions are not followed, parts of system damage could result.
CONTENTS
General Description ................. 10-2 Front Door Weatherstrip ......... 10-53
On-Vehicle Service .................. 10-3 Rear Door Weatherstrip .......... 10-54
Body Dimension .................. 10-3 Front Door Seal Finisher ......... 10-54
Upper Body .................... 10-3 Rear Door Seal Finisher .......... 10-54
Front Section ................... 10-7 Door Mirror .................... 10-55
Room Section .................. 10-9 Body Side ....................... 10-56
Rear Section ................... 10-14 Interior Trim Panels ............. 10-56
Side Body ..................... 10-16 Center Pillar and Roof Side Trim
Window Glass .................. 10-19 Cover (L·W·B only) .............. 10-61
Front End ........................ 10-23 Roof Side Trim Cover (S·W·B only) . 10-62
Dash Side Trim Panel ............ 10-23 Front Pillar Trim Cover ........... 10-63
Assist Grip ..................... 10-23 Center Pillar Assist Grip .......... 10-63
Consoles ...................... 10-24 Assist Grip ..................... 10-63
Instrument Panel Assembly ....... 10-25 Fuel Filler lid Opener Cable ....... 10-64
Cross Beam Assembly ........... 10-30 Fuel Filler Door ................. 10-65
Doors ........................... 10-32 Rocker Protector (Without Wheel
Front Door Assembly ............ 10-32 Opening Extension) ............. 10-66
Rear Door Assembly ............. 10-32 Wheel Opening Extension
Door Strikers ................... 10-33 and Rocker Protector Assembly ... 10-67
Door Check Arm Assembly Mud Flaps (With Wheel Opening
(Front & Rear) .................. 10-34 Extension) ..................... 10-69
Front Door Trim Panel ........... 10-35 Ventilation Assembly ............ 10-70
Rear Door Trim Panel ............ 10-38 Quarter Flipper Glass Assembly
Door Wood Panel Assembly ...... 10-40 (S·W·B) ........................ 10-71
Front Window Regulator, Glass Rear End ........................ 10-72
and Glass Run .................. 10-41 Tailgate Assembly (LH) .......... 10-72
Rear Window Regulator and Tailgate Assembly (RH) .......... 10-73
Glass ......................... 10-43 Tailgate Strikers ................ 10-75
Front Door Lock Assembly ....... 10-45 Tailgate Trim Panel (LH) .......... 10-75
Rear Door Lock Assembly ........ 10-46 Tailgate Trim Panel (RH) .......... 10-76
Front Outside Handle and Tailgate Lock Assembly (LH) ...... 10-77
Door Lock Cylinder .............. 10-47 Tailgate Lock Assembly (RH) ...... 10-78
Rear Outside Handle ............. 10-48 Tailgate Inside Lock Knob ........ 10-79
Rear Door Fixed Glass and Tailgate Outside Handle and/or
Glass Run ...................... 10-49 Tailgate Lock Cylinder ........... 10-80
Door Inside Lock Knob ........... 10-50 Tailgate Stopper Assembly ....... 10-81
Door Inside Handle .............. 10-50 Tailgate Dove-tail ............... 10-81
Rear Door Inside Lock Knob Link .. 10-51 Tailgate Dove-tail Strikers ........ 10-82
Front Door Sash Moulding ....... 10-51 Tailgate Frame Cover (LH) ........ 10-82
Rear Door Moulding ............. 10-52 Tailgate Frame Cover (RH) ........ 10-83
Front Door Waist Seal ........... 10-52 Tailgate Sash Trim Cover ......... 10-83
Rear Door Waist Seal ............ 10-53 Tailgate Outer Weatherstrip ...... 10-84

10-2 BODY
Tailgate Center Weatherstrip ...... 10-84 Sun Roof Glass ................... 10-113
Tailgate Main Weatherstrip ....... 10-85
Spare Tire Carrier
............... 10-85
Sun Roof Deflector ................ 10-114
Sunshade ....................... 10-115 ~
Seats ........................... 10-86 Sun Roof Frame Complete
Front Seat Assembly ............ 10-86 Assembly ...................... 10-116
Rear Seat Assembly ............. 10-96 Sun Roof Drain Hose ............ 10-119
Rear Seat Foot Rest (L·W·B) ...... 10-101 Rear Air Deflector ............... 10-122
Luggage Floor Box (L·W·B) ........... 10-101 Roof Moulding ................. 10-124
Rope Hook Set ................... 10-102 Stationary Glass .................. 10-127
Seat
Belt .......................... 10-103 Windshield ..................... 10-127
Front Seat Belt ................... 10-103 Rear Quarter Side Glass .......... 10-130
Front Seat Buckle Assembly ........ 10-105 Tailgate Glass .................. 10-132
Rear Seat Belt .................... 10-106 Child Restraint ................... 10-134
Reat Center Seat Belt (S·W·B) ....... 10-108 Child Seat Tether Anchor Bracket .. 10-134
Rear Center Seat Belt/Buckle Key ............................ 10-135
Assembly ...................... 10-108 Key
Coding .................... 10-135
Rear Seat Lock Assembly .......... 10-109 Key Styles ..................... 10-135
Rear Seat Striker ................. 10-110 Main Data and Specifications ......... 10-136
Roof ............................ 10-111 Torque Specifications .............. 10-136
Headlining ....................... 10-111 Special Tools ....................... 10-146
GENERAL DESCRIPTION
This section describes major items of the removal,
installation
and servicing procedures pertaining to
TROOPER body. Each servicing instruction is
applicable to all models of TROOPER, unless
otherwise specifically mentioned. For those
differing by specific models from the common
procedures, they are detailed for each model.
..

10-72 BODY
REAR END
TAILGATE ASSEMBLY (LH)
6
2
0
0
3
Fig. 10-140
1••1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Rear combination light (LH)
2. Tailgate trim panel (LH)
• Refer to "TAILGATE TRIM PANEL (LH)" in
this section.
3. Tailgate stopper assembly
4. Tailgate harness connection (Fig. 10-141)
• Open
the luggage trim panel lid and
disconnect
the tailgate harness connection.
5. Tailgate fixing bolt (Fig. 10-142)
6. Tailgate assembly (LH)
7. Tailgate hinge (Fig. 10-143)
•
Remove the hinge fixing bolts.
1 7
Removal steps 1. Rear combination light (LH)
2. Tailgate trim panel (LH) 3. Tailgate stopper assembly
4. Tailgate harness connection 5. Tailgate fixing bolt 6. Tailgate assembly (LH) 7. Tailgate hinge
Installation steps
To
install, follow the removal steps in the reverse order.
Fig. 10-141

Saal
Fig. 10-142
~ TAILGATE ASSEMBLY (RH)
4
1
BODY 10-73
Setting mark
Setting mark
Fig. 10-143
I••IINSTALLATION
To install, follow the removal steps in the reverse
order,
noting the fol!lowing points.
1. Apply chassis grease to the tailgate hinge and
tailgate stopper
moving surface.
2. Align the tailgate fitting to the body by
referring to "BODY DIMENSION" in this
section.
3. Tighten the hinge bolts to the specified torque.
~~~ Torque
5
I
2
Fig. 10-144
N·m (lb·ftl J 34 (25)
Removal steps 1. Rear combination light (RH) 2. Tailgate trim panel (RH)
3. Tailgate harness connection 4. Tailgate fixing bolt 5. Tailgate assembly (RH)
6. Tailgate hinge
Installation steps To install, follow the removal steps in the reverse order.

10-74 BODY
1++1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Rear combination light (RH)
2. Tailgate trim panel (RH)
• Refer to "TAILGATE TRIM PANEL (RH)" in
this section.
3. Tailgate harness connection (Fig. 10·145)
• Disconnect the tailgate harness connection.
4. Tailgate fixing bolt (Fig. 10.146)
5. Tailgate assembly (RH)
6. Tailgate hinge
• Remove the hinge fixing bolts (Fig. 10-147).
Fig.
10-145
Seal
Fig. 10-146
~ O@
Setting mark I
Fig. 10-147
I••IINSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following point .
1. Apply chassis grease to the tailgate hinge
moving surface.
2. Align tailgate fitting to the body by referring to
"BODY DIMENSION" in this section.
3. Tighten the hinge bolts to the specified torque.
~~~ Torque N·m (lb·ft) I 34 (25)
•

TAILGATE STRIKERS
ADJUSTMENT (fig. 10-148)
Fixing bolt
Fig. 10-148
TAILGATE TRIM PANEL (LH)
Tailgate panel ip
SECTION A -A
1
BODY 10-75
1. Loosen striker screws (or bolts).
2. Tap with plastic hammer to align.
3. Tighten the striker screws (or bolts).
~~~ Screw 15 (11) Torque N-m (lb·ft/lb-in) f--8-0 -1t--+-1
-2-(-'-1 -
04-)-
Fig. 10-149
Removal steps 1. Cap and screw 2. Tailgate trim panel (LH)
Installation steps
To install, follow the removal steps in the reverse order.

10-76 BODY
1+•1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Cap and screw
2. Tailgate trim panel (LH)
• Pry trim panel retainers free from the
tailgate panel. (Fig. 1 0-150)
Fig. 10-150
!••I INSTALLATION
0
To install, follow the removal steps in the reverse
order.
TAILGATE TRIM PANEL (RH)
1. Tailgate trim panei(RH)
+ @ SECTIONA-A
Fig. 10-151
1++1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Tailgate trim panel (RH)
• Pry trim panel retainer free from the tailgate
panel.
(Fig. 10-152)
Fig. 10-152
!••I INSTALLATION
1. Tailgate trim panel (RH)
• Insert the retainer of the trim panel into the
tailgate panel and fix it securely.
•