204 JAGUAR X308 1998 2.G Owners Manual

In
stallation

35
. Clean hu
b and hub carrier.

1. Pla c
e hub carrier on press bed
and insert inner bearing cup.

2. Using a h y
draulic press, instal
l new inner bearing cup in hub
carrier.
Ins t
all special handle 18G134 to tool 204-118/2.
Al
ign s
pecial tool 204-118/2 to bearing cup.
Al
ign assembly
to ram, and
operate press to fully seat
bearing cup.

3. Pla c
e hub carrier on press-bed
and insert outer bearing cup.
4. Using a hydraulic press, inst all outer bearing cup in hub
carrier.
1. Install special handle 18G134 to tool 204-118/1

2
. Align special tool 204-118/1 to bearing cup.
Al

ign assembly to ram, and
operate press to fully seat
bearing cup.
5. Place hub carrier on a work bench.

6. Install outer bearing in hu
b carrier.

7. Inst
all hub in outer
bearing and carrier.

8. Inst
all inner bearing in hub carrier.
1. Install bearing spacer to hub.
2. Install a 3.47 mm (maximum thickness) shim on hub.
3. Install inner bearing in hub carrier.
9. CAUTION: Do not allow press load to be directed on to
hub studs.
Using a hydraulic press, install ABS-sensor rotor to hub.
Pl
ace block of wood on press-bed.

29. Tigh
ten pivot pin nut.
Al
ign mark
er on pivot pin flange with mark made on
wishbone.
Ensuri ng pi
n position is not
disturbed, tighten nut to 88-
118Nm.

30 . Inst
all wheel speed sensor on hub carrier.
Posit
i
on sensor on hub carrier
and install and tighten bolt
to 7-10Nm.
Connect
wheel speed sensor harness to sensor.

31 . Using new ti
e strap, secure wh
eel speed sensor harness to
hub carrier.
32. Install handbrake shoes. Re fer to operation 70.40.05.
33. Install brake disc. Refer to operation 70.10.13.
34. Position special tool 204-195 on hub studs and install
securing nuts.

35
.
Tighten hub nut to 304-336Nm.
36. Remove securing nuts and withdraw special tool 204-195
from hub.
37. Install rear wheel. Refer to Section 204-04.
38. Remove stands and lower vehi cle onto wheels. Refer to
section 100-02.
39. Raise vehicle on four-post lift.

40
.
Route parking brake cable through suspension mounting
bracket and secure with clip.

41
.
Route parking brake LH ca ble through equalizer.
42. Install LH cable in connecting clip.

Rear Suspension - Wheel Hub
Seal
Re
moval and Installation
Remov

al
S
pecial Tool(s)

Hub Holdin

g Tool
204-195 (JD227)

Hub Pu
ller
204-011 (JD 1D)

R
ear-Hub Remover
204-113 (JD 132)

O
il Seal Remover/Replacer
205-234 (JD 550-1)
1. CAUTION: Replacement of nuts and bolts: Various
thread-locking devices are used on nuts and bolts throughout the
vehicle. These devices restrict the number of times a nut or bolt
can be used. See section 100-00 for information.
Release parking brake.
2. R
aise the vehicle on a four-post lift.

3. Fully
slacken but do not remove parking brake cable adjuster
nut.
4. Release appropriate side parkin g brake cable from connecting

clip
.

5. With draw parkin
g brake cable th
rough equalizer (LH side cable
only).
6. Lower four-post lift.
7. Raise rear of vehicle to workin g height and support on stands.
Refer to section 100-02.
8. Remove rear wheel. Refer to section 204-04.

9. Posit i
on special tool (204-1
95) on hub studs and install
securing nuts.

10 . Slac
ken but do not remove hub to axle shaft securing nut.
11. Remove nuts and withdraw special tool (204-195) from hub.
12. Remove rear brake disc. Refer to 70.10.13.
13. Remove parking brake shoe s. Refer to 70.40.05.
14. Remove wheel speed sensor.

Disc
onnect wheel speed sensor harness connector.
R

emove sensor securing bolt
and withdraw sensor from
hub carrier.

15
.
Sever and discard wheel speed sensor harness tie strap and
position harness for access.

16
.
Remove hub nut and collar.
Re
move nut.
Re

move locating collar.

17
.
Install thread protec tor on axle shaft.
18. Release hub from axle shaft.
Position hu
b puller on hub studs. (204-011)
Inst

all securing nuts.
Progres

sively tighten
puller center bolt to release hub from
axle shaft splines.

28. Using a h
ydraulic press,
remove hub from carrier.
Pla
ce large section of special tool (204-113) on press bed,
with recess in t ool uppermost.
Positi
on hub carrier on tool
, ensuring handbrake cable
housing locates in tool recess.
P o
sition small section of spec
ial tool (204-113) on hub.
Align tool to press-r
am, and
operate press to remove hub
from hub carrier.
29. Place hub carrier on a work bench.

30 . W
ithdraw ABS rotor from hub carrier.

31 . Remove ou
ter seal and bearin
g assembly from hub carrier.
Using a drift, re
move an
d discard outer seal.
Remove ou ter bearin
g.
Re
mo
ve bearin
g spacer.
Remove bearin g shim.
32
.
Remove inner seal and bearing from hub carrier.
Using a drift, re
move and discard inner seal.
Re

move inner bearing.

14. Inst
all wheel speed sensor on hub carrier.
Posit
i
on sensor on hub carrier
and install and tighten bolt
to 7-10Nm.
Conne ct
wheel speed sensor harness to sensor.

15 . Using new ti
e strap, secure wh
eel speed sensor harness to
hub carrier.
16. Install handbrake shoes. Re fer to operation 70.40.05.
17. Install brake disc. Refer to operation 70.10.13.

18 . Posit
ion special tool (204-195)
on hub studs and install nuts.
19. Tighten hub nut to 304-336Nm.

20
.
Remove nuts and withdraw special tool (204-195) from hub.
21. Install rear wheel. Refer to Section 204-04.
22. Remove stands and lower vehi cle onto wheels. Refer to
section 100-02.
23. Raise vehicle on four-post lift.

24
.
Route parking brake cable through suspension mounting
bracket and secure with clip.

25
.
Route parking brake cable through equalizer (LH side cable
only).

26
.
Install parking brake cabl e in connecting clip.
27. Adjust parking brake cable. Refer to 70.35.10.
28. Lower four-post lift
29. Apply parking brake.
30. Carry out rear wheel alignm ent check and adjust as


necessary. Refer
t
o 204-02 Specification section.