egr JAGUAR X308 1998 2.G Owners Manual

Accelerati
on Control - Accelerator Cable Adjustment
Gen
eral Procedures

1.
Load the Approved Jaguar Diagno stic System with power train
data logger.
2. Connect the Approved Jaguar Diag nostic System to the vehicle.

3. W
ith 'Disable Network Integrity Test - YES/ NO' displayed on
the screen select YES.
4. With new menu displayed on the screen, select ' Engine
Management'.
5. Turn the ignition to ON.
R
emove any previously selected data logger parameters.
6. On data logger select PPS11 an d PPS2 (Pedal demand sensors
1 and 2).
7. On Sedan models only, remove the bulkhead covers on both
sides and the engine compartment rear cover.
8. Cut, remove and discard the ra tchet strap which retains the
throttle cable to the abutment bracket.
9. Ensure there is no tension on the throttle cable by releasing
the throttle cable adjustment nut from the abutment bracket.
10. Record the voltages for both sensors, PPS11 and PPS2.
11. Partially insert the throttle cable adjustment nut into the
abutment bracket.
12. Recheck the voltages for both sensors, PPS11 and PPS2.
13. Where the voltages at step 12 are higher than the voltages
taken at step 10, contin ue to step 15 below.
14. Where the voltages at step 12 are the same as the voltages
taken at step 10, contin ue to step 16 below.
15. Rotate the adjustment nut clockwise (as viewed from the
front of the vehicle) until the same voltages are indicated as in
step 10. Continue to turn thro ugh a part revolution until the
sides of the nut are vertical. Tu rn through a further 90 degrees,
then fully insert the nut into the abutment bracket.
16. Rotate the adjustment nut anti-clockwise (as viewed from the
front of the vehicle) until the indicated voltage starts to
increase. Then rotate the nut clockwise through a part
revolution until the sides are ve rtical. Turn through a further 90
degrees, then fully insert the nut into the abutment bracket.
17. Fit a new ratchet strap to secure the throttle cable adjusting
nut to the abutment bracket.
18. Operate the throttle pedal through 20 full cycles to settle the
cable. Check the voltages now shown, remain the same as in
steps 15 and 16.
19. Check and where necessary adjust the kickdown switch. For
additional information, refer to Section 307
-05A Automatic Transmissi
on/Transaxle External Controls
Sectio
n
307
-05
B
Au

tomatic Transmission/Tra
nsaxle External Controls
.
20
.
On Sedan models only, refit the engine compartment rear
cover and the bulkhead co vers on both sides.
21. Switch the ignition OFF and disconnect the Approved Jaguar
Diagnostic System.

Speed Control - Speed
Control
D
iagn
osis and Testing
Pri
n
ciples of operation
The s
p
eed (cruise) control sy
stem is activated by an ON/OFF master switch in the J-gate surround, which has an integral
LED to indicate status.
The steering wheel switches allow the driver to set the speed, increase or decrease the selected speed, cancel and resume
the facility without his/her hand ever leaving the steering wheel
The vehicle speed can be increased an d decreased in increments of 2 kmh (1 mph) by briefly pressing the + or - buttons up
to a maximum of five times.
Alternatively, the + or - button can be held until th e desired speed is reached.
The selected speed (by whichever method) w ill be displayed in the message center.
The system will not function at speeds below 26 kmh (16 mph), and can be cancelled from the master switch, the steering
wheel switches, and by depressing th e brake pedal. The system can be overridden by accelerating as normal.
In
spection and Verification
1.
1. Veri fy the customer concern.
2. 2. Vis
ually inspect for obvious signs of mechanical or electrical damage.
3. 3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding
to the next step.
4. 4. If the cause is not visually evident, verify the symptom, check for DTCs and follow the routines in this section.
Vi
sual Inspection Chart
Diagnostic Trouble Code (D
TC) index
MechanicalElectrical
Throttle body mechan
ism
Throttle body actuator
Module Switch(es) Instrument cluster
DTC

De
scr
iption
Possib
l
e Source
Acti
o
n
P0566Speed
c
ontrol
CANCEL
switch ON fault
Speed
control switches internal steering wheel
short circuit to ground
St
eering wheel cassette reel short circuit to
ground
Cassette reel to ECM circ
uit short circuit to
ground
CANCEL
switch failure (stuck ON)
Fo
r

CANCEL switch circuit
tests,GO to Pinpoint Test A.
P0567Speed c
ontrol
RESUME
switch ON fault
Speed
control switches internal steering wheel
short circuit to ground
St
eering wheel cassette reel short circuit to
ground
Cassette reel to ECM circ
uit short circuit to
ground
RESUME swit
ch failure (stuck ON)
For

RESUME switch circuit
tests,GO to Pinpoint Test B.
P0568Spee
d control switch
ground malfunction
Speed
control switches internal steering wheel
open circuit
St
eering wheel cassette reel open circuit or
high resistance
Cassette reel to ECM ci
rcuit open circuit or high

For

ACCEL/DECEL switch circuit
tests,GO to Pinpoint Test C.

Climate Co
ntrol System - General In
formation - Air Conditioning (A/C)
System Check - Re tail Procedure
Gen
eral Procedures
E

vacuating the Manifold Gauge Set
Connecting the Manifold Gauge Set
C
AUTION: Only use hoses with connectors wh
ich are dedicated to HFC 134A charge ports.
Stabilizing the System

1.
At
tach the center (service) hose to a vacuum pump and start
the pump. Open fully both high and low valves and allow the
vacuum to remove air and mois ture from the manifold set for
at least five minutes.
CAUTION: It is imperative th at the vacuum pump is not
subjected to a positi ve pressure of any degree. Therefore the
pump must be fitted wi th an isolation valve at the center (service
hose) connection and this valve mu st be closed before the pump
is switched off. This operation replaces the 'purge' procedure used
on previous systems. Observe the manufacturer's
recommendation with regard to vacuum pump oil changes.
Turn the vacuum pump off and isol ate it from the center service
hose but do not open the hose to atmosphere.
1. Att
achment of the hose quick release connectors to the high
and low side system ports is stra ightforward, provided that the
high and low valves are closed and the system is NOT
operational.
WARNING: UNDER NO CIRCUMSTANCES SHOULD THE
CONNECTIONS BE MADE WITH THE SYSTEM IN OPERATION OR
THE VALVES OPEN. SHOULD THE VALVES BE OPEN AND A
VACUUM PUMP OR REFRIGERANT CONTAINER ATTACHED, AN
EXPLOSION COULD OCCUR AS A RESULT OF HIGH PRESSURE
REFRIGERANT BEING FORCED BACK INTO THE VACUUM PUMP OR
CONTAINER.
Assessment of system operating efficiency and fault
classification may be achieved by using the facilities on your
Recovery / Recharging / Recycling station, follow the
manufacturer's instructions implicitly and observe all safety
considerations.
1. Accurate test gauge data wi
ll on
ly be attained if the system
temperatures and pressures are stabilized.
E
nsure that equipment and hoses cannot come into
contact with engine moving parts or sources of heat.
It is recommended th at a free standing air
mover is placed
in front of the vehicle to provide air flow through the
condenser / cooling system.
St
art the engine, allow it to attain normal working
temperature and set at fast idle (typically 1200 to 1500
rpm).


Select full

air condit
ioning performance.
With
all temperatures and pres
sures stable, or displaying
symptoms of faults; begin relevant test procedures.

Air Conditioning - Air Conditioning
Description and Operation
Introduction

Parts List
The climate control system features fully automatic control of temperature, blower speed (airflow) and air distribution to
maintain optimum comfort under most driving conditions.
Manual controls are provided to allow the operator to over-ride automatic operation.
System Features
ItemPart NumberDescription
1—Fascia panel with integral ducting
2—Heater / cooler assembly
3—A/CCM
4—Blower LH and RH
5—Plenum
6—Control panel
7—Solar sensor
8—Assembly valve - water
9—Assembly pump - water
10—Temperature sensor - external
11—Compressor
12—Pressure switch - 4 level
13—Motorized in-car aspirator (LHD shown)
14—Receiver drier
15—Condenser

Ref #12 DEF (resumes the system on at the previous temperature setting).
Button (switch) logic
All buttons with an integral LED state lamp conform to the following operating logic.
When the state lamp is lit the relevant func tion is operational. From this condition, pressing the button will de-activate the
function, confirmed by the LED being de-energized and the pres ence of a single audible 'beep'. A single 'beep' will
accompany the state lamp to confirm function re-selection.
1. 1. ON / OFF and manual fan speed.
Pressing this knob activates the system ON at the last settin g or switches the system OFF. Rotate the knob clockwise to
increase and anti-clockwise to decrease fan speed and thus airflow.
With the system OFF, ram air is available by the selected air di stribution mode (indicated by state lamp). Air flow will NOT
occur unless a manual air distribution mo de is selected, this air being unconditioned and flow dependent upon vehicle
speed.
• NOTE: The blowers are inhibited until the engine coolant te mperature is > 35°C, unless DEFROST, FACE or DEMIST modes
are selected.
2. 2. Manual Air Recirculation
Closes the outside air intakes of the blower asse mblies and recirculates air within the vehicle.
Two options of control are available :
Timed Recirculation. Pressing the button for less than 1.5 seconds lights up the LED (confirmed by a single bleep).
This provides recirculation of interior air for a period of approximately 5 minutes. Pressing the button within five
minutes returns the system to fresh air intake mode.
Continuous Recirculation. Pressing and holding the button for more than 1.5 seconds lights up the LED (confirmed by two beeps). This provides continuous reci rculation of interior air. Pressing the button returns the system to fresh air
intake mode.
• NOTE: Avoid using manual air recirculatio n for prolonged periods in cold weather, this may result in interior misting of
glass.
3. 3. Temperature Scale Selection
Press the appropriate button to display temperatures in degrees Celsius or Fahrenheit.
4. 4. Manual Fan Speed
Rotating the fan speed control knob (to vary fan speed) will di splay a proportional number of horizontal bars on the LCD.
There are total of eleven manual fan speeds available.
5. 5. Temperature Display
Indicator of internal demand temperatur e or external ambient temperature. The external ambient is updated every 4
seconds when the road speed > 25 km / h.
6. 6. Scale
Selected temperature scale, Celsius or Fahrenheit.
7. 7. External temperature
Symbol indicates when this option is selected

System Self-test
Control Panel Interrogation Procedure
The control panel has a self-diagnosis feature, and is capable of displaying and clearing stored fault codes.
Climate control is an integrated system, therefore it is recommended that the PDU is used for fault diagnosis. The fault
codes displayed with the control panel self -diagnosis feature are not as comprehensive as those of the PDU. The PDU will
display the relevant fault code, fault co de description and information of the system peripherals at the time the fault
occurred.
Fault Code Extraction and Deletion Procedure
Error information is stored in the A/CCM up to a maximum of 5 faults. Should a sensor fault occur there will be an audible
beep and the message Er will be displayed on the control panel display for 5 seco nds after ignition on. Please note that this
will happen only once in any ignition switch cycle. The error source may be accessed by the following procedure
This procedure must be completed through one complete cycle, 1 through 6
• NOTE: * Actuator codes do NOT equate to system fault codes.
• NOTE: Only codes 11, 15 and 21 (see Fault Code List ing) will cause audible beep and 'Er' display.
• NOTE: If '0' is displayed, there are no stored faul t codes, wait 30 seconds to allow system self-test.
The control panel display will flash repeatedly indicating a list of two digit numbers (see table for code analysis). Should a code be displayed accompanied by an audible beep, the fault is current and therefore still present within
the system. A code displayed without an accompanying 'bee p' indicates a fault had previously occurred but is not
present within the system.
• NOTE: It is advisable to check all areas indicated with cleared fault codes. Such faults may re-occur if intermittent
problems are present in the system.
To delete stored and cleared fault codes press 'R' and 'FAC E' buttons simultaneously. After investigating and correcting all stored faults, press the 'Push Off' button to restore normal operation with
default panel settings, ie AUTO at 24°C.
Pin #DescriptionCable color
1O/P clockSlate
2O/P startSlate / Red
3I/P dataSlate / Yellow
4O/P dataSlate / Green
5O/P ignition +veWhite / Red
6O/P auxiliary +veWhite / Blue
7O/P groundBlack
8DimmerRed
9Dimmer overrideRed / Green
10Not usedn/a
11Not usedn/a
12Not usedn/a
StepResult
#1 Simultaneously hold AU TO and RECIRC - Switch
ignition to ONDisplay element check
#2 Press AUTODisplay of stored fault (NUMERIC) code. If ZERO appears, there are
no stored codes
#3 Press FACEScroll through stored faults (maximum of 5)
#4 Simultaneously press FACE and RClear stored fault codes (may need to be repeated for each fault)
#5 Press RECIRC (Press FAN to skip actuator check)Initiate actuator check (Actuator codes 20 through 27 * )
#6 Press FANExit error check mode

The In
strument Cluster is the primary electronic control module for the speedomete
r, tachometer, coolant temperature, fuel
level, driver information (Message Centre) and warning lamps.
The Instrument Cluster also:
- provides input / output informatio n signals for use by other modules.
- acts as a protocol converter (software language translator - the languages used on each network are very similar, but
neither can be directly interp reted by the opposite system) for communication between all modules on both the CAN and
SCP multiplexed networks. The Instrument Cluster is the only module on the vehicle which communicates between the two
networks.
Instrument Cluster Gauges

*Not used on all markets. Refer to the Drivers Handbook.
Although the gauges look like conventional analogue gauges, each pointer is driven by a stepper motor to provide more
12Ai
rbag Circuit Integrity
13Adaptive Damping
14Body Processor

Module
It

em
De
scription
1Low Fu

el Level
2Exhaus

t System Temperature *
3E

ngine Coolant High Temperature
4Di

rection Indicator Right Hand
5Side

/ Parking Lamps
6Handbrake ON / Low
Bra
ke Fluid Level
7Main

Beam
8Ai

rbag / Airbag System Fault
9Hi

gh Priority Text
Message Displayed
10M
essage Centre (Text Messages)
11Low Pri

ority Text Message Displayed
12Se

at Belt Not Fa
stened (Driver's)
13ABS Integrity
14EMS Fault
15D
irection Indicator Left Hand


accu

rate readings.
Refer to Section 413-08 for details of the Driver Information / Message Center.

Generator and Regulator - Generator
Description and Operation
Generator - General View
Features
Manufacturer - Denso Type - L3B-HE Drive Ratio - 3.04:1 Output - 120 Amps at 5000 rpm (generator speed) at 25° C
The generator is fitted at the front right hand side of the engine, to a sepa rate mounting bracket, which in turn is bolted to
the cylinder block. Two bolts secure th e generator to the mounting bracket; one is reached from above and one from below
the vehicle.
The voltage regulator is integral with th e generator body. Battery charging capabi lity has been optimised for charging a
battery which is located remotely, in the luggage compartment. The design of the generator and regulator has been finely
matched, to generate charging current with very low ripple. This provides the best electrical refinement to the system.
The generator is driven by a single, multi-ribbed belt which also drives all other front-e nd accessories; except for the
supercharger (where fitted).
No special service tools are required to remove the generator from the vehicle.
ItemPart NumberDescription
1—Generator
2—Bolt - Mounting Upper
3—Bolt - Mounting Lower
4—Voltage Regulator (Internal component)
5—Drive Belt - Multi-Ribbed

Audio Unit - Audio System
Description and Operation
The choice of two entertainment system s is available; base or premium.
The base system comprises a radio cassette player with in tegral message display and "Phone Ready" controls for an
accessory telephone; door speakers and tweeters.
The premium system has the following additional components: power amplifier, CD autochanger, sub-woofer and 'A' post
tweeters fitted instead of front door tweeters.
Both systems can be operated remotely by use of switches loca ted on the steering wheel and have an electrically operated
aerial.
Telephone controls incorporated in the ra dio cassette unit facilitate inclusion of the GSM hands free telephone system
available as optional equipment.
After diagnostic or repair operations, refer to the Sound System Handbook for setting-up procedures and operation.

Interior Lighting - Interior Lighting
Description and Operation

Parts List
Glovebox lamp
The glovebox lamp operates whenever the glovebox door is opened. The lamp comprises a combined switch and bulb holder assembly. The bulb aperture in the glovebox is covered by a white lens.
Door guard/puddle lamps
A door guard/puddle lamp, fitted to the rear lower corner of each door, operates automatically whenever the corresponding
door is opened. Each lamp assembly has a double lens; red to project rearwards to warn oncoming traffic that the door is
open and white to illuminate the passenger 'step-out' area.
Front courtesy/ map lamps
The roof console comprises a module with integral switches which permits operation of the dr iver and front passenger
courtesy and map lamps.
Where appropriate, the module also controls operation of the su n roof and garage door opener.
ItemPart NumberDescription
1—Glovebox Lamp
2—Door Guard / Puddle Lamp
3—Luggage Compartment Lamp
4—Sun Visor Vanity Mirror Lamp
5—Roof Console Map / Courtesy Lamp
6—Rear Quarter Reading / Courtesy Lamp