Connector JAGUAR X308 1998 2.G Workshop Manual

8. Wh ere appropri
ate check kick
down setting is within
specification and reset if requ ired as detailed from step 6
(Installation).
PDU use
rs see 44.15.38

9. Conne ct
scantool.
R
e
ad 'Current Powertrain Data'.
D
i
splay PID 120F (pedal demand).

10 . NO
TE: Ensure that contact with switch does not result in
switch movement.
Push throttle pedal until light contact is made with kickdown
switch.

11. Spe
cified PID value = 3.66 to 3.76 volts (2F9 + or - A hex).
If

the value is outside these limits, proceed to step 9
(Installation).
If t he
value is within these limits, proceed to step 13
(Installation).
12. Pull carpet from around kickdown switch.
13. Disconnect kickdown switch flying lead connector (to avoid
cable twist as the switch is rotated).

14
.
Adjust kickdown switch to th e value as defined in step 8
(Installation).
15. Reconnect kickdown flying lead connector and verify setting.
16. Install air cleaner cover / intake assembly; refer 19.10.30.
17. Check coolant level and top up if required.
18. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).

Ac
cessory Drive - Supercharger Belt
Re
moval and Installation
Remov

al
Installation


1.
Di
sconnect RH fa
n motor connector.

2. Check superch
arger dr
ive belt length by observing belt wear
indicator marks on side of tensioner.
1. Pointer at this mark, indicates minimum new belt length.
2. Pointer at this mark, indicates maximum new belt length.
3. Pointer at this mark, indi cates belt must be renewed.

3. R
emove drive belt from supercharger.
F

it 1/2 inch square drive ratchet or bar into square
aperture on front face of tensioner. Using bar, turn
tensioner assembly to the right (viewed from front)
against spring tension.
Wh
ilst holding the tensione
r against spring tension,
remove drive belt fr om tensioner pulley. Release tensioner
slowly and remove bar.
D
isconnect belt from
other pulleys and remove it from rear
of tensioner.
1. NOTE: Ensure that belt is correctly and squarely located on
each pulley. Check belt wear indicator marks to confirm that drive
belt is within limits.
Installation is a reversal of the removal procedure.

Starting System - Starting System
Diagn
osis and Testing
I
n
spection and Verification
W
A
RNING: Make sure
the vehicle is in NEUTRAL or PARK for vehicles with au tomatic transmission, NEUTRAL for
vehicles with manual transmissi on, and apply the parking brake. Failure to foll ow this instruction may result in personal
injury.
1. 1. Verify the customer concern.
2. 2. Visually inspect for obvious signs of mechanical or electrical damage, correct fitment, etc.
Vi
sual Inspection Chart
3.
3. If an obvi
ous cause for an observed or
reported concern is found, correct th e cause (if possible) before proceeding
to the next step.
4. 4. If the concern is not visually evident, refer to the Diagnostic trouble code (DTC) index.
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00. Failure to follow this in struction may result in damage to the vehicle.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
Sym
ptom Chart
MechanicalElectrical
Starte
r motor
Flywheel

ring gear
Engine
s
eized
Batter
y condition, state of charge
Starte

r motor
F
u
se 3 of the EMS fuse box
High
power protec ti
on module
Starter relay Ignition switc
h

W
i
ring harness(es)
Damaged, loose or corroded connector
s

Body processor module (B
PM)

Engine
C
ontrol Module (ECM)
Sy
m
ptom
(
gene r
al)
Sy
m
ptom
(specific)
Possib l
e source
Acti
o
n
No
n
-Start
Engine does
not
crankEngine s
iezed
Batt
ery and
/or
cables
Inhibitor circuit St arte
r motor
Starter relay Ignition switc
h


ECM relay Body processor
modu le
Check that
the engine turns. Check the battery condition and state

of charge. For starter motor and ca ble tests,GO to Pinpoint Test A.
. For ECM relay
tests,
REFER to Section 303
-14
Electronic Engine Controls
.
Engine
c
ranks
too fast/slow
Batt ery and
/or
cables
St arte
r motor
Cy
linder
com
pression
Check the battery con
dition
and st
ate of charge. For starter motor
and cable tests,GO to Pinpoint Test A.
. Chec
k compressions.

Pinpoint Tests
DT
C
De
scription
Possib
le Source
Acti
on
P1245Engine

crank signal low
voltage
Starter relay
coil to
ECM/BPM circuit open
circuit
F
or starter relay circuit tests,GO to
Pinpoint Test B.
.
P1246Engine
crank signal high
voltage
Starter relay
coil to ECM/BPM circuit short
circuit to B+ voltage
B
PM failure
F
or starter relay circuit tests,GO to
Pinpoint Test B.
.
P
INPOINT TEST A : CHECK THE
POWER SUPPLY, GROUND AND TRI GGER TO THE STARTER CIRCUIT
•
NOTE: During cranking with the engine disabled, observe the engine cranking speed. A cranking speed as low as 90 rpm
is acceptable, but will be difficult to measure. A degree of discretion must be used as to when an engine is cranking too
slowly.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A1: CHECK

THE VOLT DROP AC
ROSS THE STARTER CIRCUIT
M
easure the volt drop across the circuit between the battery positive terminal and the starter motor
terminal, ST01.
1
Is the vol
t drop greater than 1 volt?
Yes CHECK the battery connections, cable connections at false bulkhead stud connector, and starter
motor. Make sure all connections are in good co ndition and secure. If all connections are sound,
INSTALL a new battery lead.
REFER to Section 414
-0
1 Battery, Mounting and Cables
.
TEST the system
for normal operation.
No GO to A2
.
A2: CHECK
THE VOLT DROP ACROSS
THE STARTER CIRCUIT (CRANKING)
Di
sable the fuel or ignition system to prevent the engine starting.
1

Turn the ignition swi
tch to the CRANK
position.
2
M
easure the volt drop across the circuit between the battery positive terminal and the starter motor
terminal, ST01.
3
Is the vol
t drop greater than 1 volt?
Yes CHECK the battery connections, cable connections at false bulkhead stud connector, and starter
motor. Make sure all connections are in good co ndition and secure. If all connections are sound,
INSTALL a new battery lead.
REFER to Section 414
-0
1 Battery, Mounting and Cables
.
TEST the system
for normal operation.
No GO to A3
.
A3:
CHECK THE GROUND TO THE STARTER MOTOR
Meas

ure the resistance between the engine GROUND lead and the starter motor body.
1

Is th
e resistance greater than 5 ohms?
Yes CLEAN the connection between the starter motor body and it's fittings, recheck the resistance. TEST
the system for normal operation.
No GO to A4
.
A4
: CHECK THE STARTER SIGNAL FROM THE STARTER RELAY
R

emove the fuel pump relay.
1

Di
sconnect the starter motor signal
electrical connector, ST03 (WR).
2
Turn the ignition swi
tch to the CRANK
position.
3
M
easure the voltage between ST03 (WR) and GROUND.
4

Is th
e voltage less than 10 volts?
Yes GO to A5
.
No

INSTALL a new starter motor.
REFER to Starter Motor
-

in t
his section.
TEST the system for normal operation.
A5
: CHECK THE STARTER SIGNAL CIRCUIT FOR HIGH RESISTANCE
R

emove the starter relay.
1

Meas

ure the resistance between the st
arter relay base, pin 05 and ST03 (WR).
2
Diagnostic Trouble Code (D
TC) Index

Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to B1
.
PINPOINT TES
T B : DTC P1245, P1246; ENGINE CRANK SIGNAL HIGH/LOW VOLTAGE
TE
S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
B1: CHECK
THE STARTER
RELAY 'ACTIV
ATE' SIGNAL AT THE RELAY BASE
Re
move the starter relay.
1
Turn the ignition swi
t
ch to the CRANK
position.
2
Measure t
he resistance between th
e relay base, pin 02 and GROUND.
3
Is the res
istance greater than 5 ohms?
Yes GO to B2
.
No Check t
he starter relay supply circui
ts and relay operation. For additi onal information, refer to the
wiring diagrams. CLEAR the DTC. TEST the system for normal operation.
B2: CHECK THE STARTER
RELAY 'A
CTIVATE' SIGNAL AT THE ECM
Disc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connector (EM11 for vehicles with AJ26 engine
, EM82 for vehicles with
AJ27 engine).
2
R e
connect the battery negative terminal.
Vehicles with AJ26 engine:
Meas ure t
he resistance between EM11, pin 06 (GO) and GROUND
Vehicles with AJ27 engine:
Meas ure t
he resistance between EM82, pin 02 (GO) and GROUND
3
Is th
e res
istance greater than 5 ohms?
Yes GO to B3
.
No
IN
STALL a new starter relay. TEST
the system for normal operation.
B3: CHECK THE STARTER

RELAY/ECM/BPM CIRCUIT FOR HIGH RESISTANCE
Di sc
onnect the battery negative terminal.
1
Disc
onne
ct the BPM electrical connector, FC15.
Vehicles with AJ26 engine:
Meas ure t
he resistance between the relay
base, pin 02 and EM11, pin 06 (GO)
Measure t
he resistance between the relay
base, pin 02 and FC15, pin 73 (GO)
Vehicles with AJ27 engine:
Meas ure t
he resistance between the relay
base, pin 02 and EM82, pin 02 (GO)
Measure t
he resistance between the relay
base, pin 02 and FC15, pin 73 (GO)
2
Is either resistance greater
than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to B4
.
B4: CHECK THE STARTER
RE
LAY/ECM/BPM CIRCUIT FOR SHORT TO HIGH VOLTAGE
Re
connect the battery negative terminal.
1
Meas
ure t
he voltage between the
relay base, pin 02 and GROUND.
2
Is the volt
age greater than 6 volts?

Yes

REPAIR the short circuit to high voltage. For addi tional information, refer to the wiring diagrams.
CLEAR the DTC. TEST the syst em for normal operation.
No GO to B5
.
B5: CHECK
THE IGNITION SWITCHED GROUND TO THE BPM
Turn the ignition swi

tch to the CRANK
position.
1
Meas
ure the resistance between FC15, pin 41 (RW) and GROUND.
2
Is th

e resistance greater than 5 ohms?
Yes GO to B6
.
No

Contact dealer technical support fo r advice on possible BPM failure.
B6: CHECK
THE IGNITION SWIT
CHED GROUND CIRCUIT TO THE BPM FOR HIGH RESISTANCE
Di
sconnect the ignition switch electrical connector, FC04.
1
Meas

ure the resistance between FC15,
pin 41 (RW) and FC04, pin 01 (RW).
2
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No INSTALL a new ignition switch. CLEAR the DTC. TEST the system for normal operation.

Engine Igni
tion -
Engine Ignition
D
iagnosis and Testing
I

nspection and Verification
1.
1. Veri
fy the customer concern.
2. 2. Confirm which, if any, warning li ghts and/or messages were displayed on the instrument cluster.
• NOTE: If any warning lights and/or me ssages were displayed when the fault occurred, refer to the Driver Information
table for DTCs associated with the display, then to the DTC index table for possible sources and actions. Some warnings will
appear to clear when the ignition is cycl ed. This is often because the warning has flagged as a resu lt of one of the vehicle's
on-board diagnostic routines having run to detect the fault. If the same routine is not run when the ignition is switched ON,
the warning will not reflag until the routine does run. See the DTC summaries for drive cycle routines.
3. 3. Visually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
4.
4. Veri
fy the following syst
ems are working correctly:
Air in
take system
Coo

ling system
Charging system


F

uel charging system
5. 5. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding
to the next step.
6. 6. Where the Jaguar approved diagnostic sy stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared (the
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
7. 7. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
• NOTE: If the DTC flagged was not present for two or more co nsecutive cycles, it is classed as temporary, and will be
deleted following three cycl es during which no fault was present. This could result in a reported wa rning light/message with
no stored DTCs. If a fault is present for three consecutive cycles, the DTC becomes permanent, and will remain in the
module's memory for 40 drive cycles (a cy cle is an ignition ON/OFF, which will occur during the owner's normal use of the
vehicle. No action on the part of the technician is necessary to perform this cycle. A drive cycle is a series of conditions
needed to make the on-board diagnostic ro utine run, and may need a specific action on the part of the technician. See the
DTC summaries for driv e cycle routines).
8. 8. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
depending on the tool used, but can pr ovide information useful to the technician in diagnosing the fault.
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant
level
Fuel contamination

Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)
Relay date codes.

If the date on the relay is between R6 k1 and R6 k8, replace
the relay

Pinpoint Tests
P0301 t
o P0304
P1314M
i
sfire rate catalyst damage, Left-hand
cylinders. NOTE. This DTC will flag only
when accompanied by a random or
individual cylinder misfire DTC; P0300 to
P0308
P1316M i
sfire excess emission. NOTE. This DTC
will flag only when accompanied by an
individual cylinder misfire DTC; P0300 to
P0308
P1367Ignit i
on monitor (ignition module 1)
Ignition modu
le

1 disconnected
Ignition modul e
1 to ECM circuits
open circuit, short circuit to ground
or short circuit to B+ voltage
Ignition modul e
1 ground circuit
fault
Ignition coil relay fai
lure
Ignition coil open/short

circuit
Ignition module

1 failure
F
o
r ignition circuit tests,GO to

Pinpoint Test A.
.
P1368Igniti
on monitor (ignition module 2)
Ignition modu
le

2 disconnected
Ignition modul e
2 to ECM circuits
open circuit, short circuit to ground
or short circuit to B+ voltage
Ignition modul e
2 ground circuit
fault
Ignition coil relay fai
lure
Ignition coil
open/short
circuit
Ignition modul
e
2 failure
F
o
r ignition circuit tests,GO to

Pinpoint Test A.
.
PINPOINT TES
T A : DTC P0300, P0351, P0352, P0353, P0354, P0355, P0356, P0357, P0358;
RANDOM MISFIRE DETECTED, COIL PRIMARY/SECONDARY CIRCUIT MALFUNCTION
• NO
TE: Unless multiple cylinder misfires are apparent, only on
e circuit will normally need to be tested. The DTC set will
indicate which cylinder is misfiring.
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
A1
: CH
ECK COIL FUNCTI
ON BY SUBSTITUTION
Swap the suspect coi l
for a known good unit.
1
CLEAR t
h
e DTC. TEST the syst
em for normal operation.
2
Do
es the same DTC reoccur? The DTC will indicate if the same cylinder is misfiring.
Yes GO to A2
.
No
INST
ALL a new coil.
REFER to: Ignition Coil
-On-Plug
LH

(30
3-07 Engine Ignition, Removal and Installation) /
Ignition Coil
-On-Plu g
RH

(30
3-07 Engine Ignition, Removal and Installation).
CLEAR the DTC. TEST the system for normal operation.
A2: CHECK THE IGNIT
ION COIL SUPPLY VOLTAGE
Disc
onne
ct the relevant ignition
coil electrical connector(s).
1
Turn the ignition swit
ch to the ON
position.
2
Measure the voltage between:
Cyl 1 PI18, pin
1 (PW) and GROUND
Cy
l 2 PI22, pin
1 (PW) and GROUND
Cy
l 3 PI19, pin
1 (PW) and GROUND
Cy
l 4 PI23, pin
1 (PW) and GROUND
Cy
l 5 PI20, pin
1 (PW) and GROUND
Cy
l 6 PI24, pin
1 (PW) and GROUND
Cy
l 7 PI21, pin
1 (PW) and GROUND
Cy
l 8 PI25, pin
1 (PW) and GROUND
3
Is
t
he voltage less than 10.5 volts?
Yes REPAIR the relevant ignition coil su pply voltage circuit. This circuit includes the ignition coil relay and
ignition modules. For additional information, refer to the wiring diagrams. CLEAR the DTCs. TEST the

system fo
r normal operation.
No GO to A3
.
A3
: CHECK THE IGNITION COIL GROUND CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi

tch to the OFF
position.
1
Disc
onnect the relevant ignition module
electrical connector(s), EM27 and EM29.
2
Meas
ure the resistance between:
Cy

l 1 PI18, pin 2 (GU) and EM27, pin 08 (GU)
Cy

l 2 PI22, pin 2 (GB) and EM29 pin 08 (GB)
Cy

l 3 PI19, pin 2 (GR) and EM29, pin 11 (GR)
Cy

l 4 PI23, pin 2 (GS)
and EM27, pin 07 (GS)
Cy
l 5 PI20, pin 2 (GO) and EM29, pin 07 (GO)
Cy

l 6 PI24, pin 2 (GK) and EM27, pin 12 (GK)
Cy

l 7 PI21, pin 2 (GW) and EM27, pin 11 (GW)
Cy

l 8 PI25, pin 2 (GP) an
d EM29, pin 12 (GP)
3
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. This circuit includes in-line connector, PI01. For additional
information, refer to the wiring diagrams. CLEAR the DTCs. TEST the system for normal operation.
No GO to A4
.
A4:
CHECK THE POWER SUPPLIES TO THE IGNITION MODULES
Turn the ignition swi

tch to the ON
position.
1
Meas
ure the voltage between EM27, pin 10 (PW) and GROUND.
2
Meas

ure the voltage between EM29, pin 10 (PW) and GROUND.
3
Are both

voltages greater than 10 volts?
Yes GO to A5
.
No

REPAIR the circuit between EM27, pin 10 (PW) and/or EM29, pin 10 (PW). This circuit includes the
ignition coil relay, and the harness splice, EMS22. For additional information, refer to the wiring
diagrams.
A5:
CHECK THE GROUNDS TO THE IGNITION MODULES
Turn the ignition swi

tch to the OFF
position.
1
Meas
ure the resistance between EM27, pin 09 (B) and GROUND.
2
Meas

ure the resistance between EM27, pin 09 (B) and GROUND.
3
Is either resi

stance
greater than 5 ohms?
Yes REPAIR the high resistance circui t. This circuit includes the harness splice, EMS04. For additional
information, refer to the wiring diagrams. CLEAR the DTCs. TEST the system for normal operation.
No GO to A6
.
A6: CHECK
THE CIRCUIT BETWEEN THE IGNITION
MODULES AND THE ECM FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
D

isconnect the ECM electrical connector, EM13.
2
Meas

ure the resistance between the following:
Cy

l 1 EM27, pin 02 (LGU) and EM13, pin 26 (LGU)
Cy

l 2 EM29, pin 02 (LGP) and EM13, pin 34 (LGP)
Cy

l 3 EM29, pin 05 (LGW) and EM13, pin 25 (LGW)
Cy

l 4 EM27, pin 03 (LGS) and EM13, pin 33 (LGS)
Cy

l 5 EM29, pin 03 (LGO) and EM13, pin 24 (LGO)
Cy

l 6 EM27, pin 06 (LGR) and EM13, pin 32 (LGR)
Cy

l 7 EM27, pin 05 (LGK) and EM13, pin 23 (LGK)
Cy

l 8 EM29, pin 06 (LGY) and EM13, pin 31 (LGY)
3
Is th

e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTCs. TEST the system for normal operation.
No INSTALL a new ignition module for the affected cy linder(s). CLEAR the DTCs. TEST the system for
normal operation. If the DTC is re peated, contact dealer technical support for advice on possible ECM
failure.