throttle JAGUAR X308 1998 2.G Workshop Manual
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 1998, Model line: X308, Model: JAGUAR X308 1998 2.GPages: 2490, PDF Size: 69.81 MB
Page 1215 of 2490
normal operation
.
No INSTALL a new catalyst monitor sensor.
REFER to Catalyst Monitor Sensor LH
in this section.
CLEAR the DTC. TEST the syst em for normal operation.
P
INPOINT TEST K : DTC P0222, P0223; THRO
TTLE POSITION (TP) SENSOR CIRCUIT 2 LOW
VOLTAGE
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
K
1: CHECK TP SENSOR 2 SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Disc
onnect the TP sensor electrical connector, PI06.
2
D
isconnect the ECM electrical connector, EM11.
3
Me
asure the resistance between PI06, pin 02 (G) and EM11, pin 10 (G).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to K2
.
K
2: CHECK TP SENSOR 2 SENSE CIRC
UIT FOR SHORT TO HIGH VOLTAGE
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
M
easure the voltage between PI06, pin 02 (G) and GROUND.
3
Is th
e voltage greater than 5 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new TP sensor.
REFER to Throttle Position (TP) Sensor
in this section.
CLEAR the DTC. TEST the system for normal operation.
PI
NPOINT TEST L : DTC P0327, P0328; RIGHT-HA
ND KNOCK SENSOR (KS) CIRCUIT OUT OF RANGE
(LOW VOLTAGE)
•
NOTE: Before commencing this
test, make sure that the sensor is making a good electrical contact with the cylinder
block. See 'possible causes'.
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
L
1: CHECK THE KS SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Di
sconnect the KS electrical connector, PI26.
2
D
isconnect the ECM electrical connector, EM13.
3
Me
asure the resistance between PI26, pin 01 (S) and EM13, pin 18 (S).
4
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to L2
.
L
2: CHECK THE KS SENSE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Turn the ignition swi
tch to the ON
position.
1
R
econnect the battery negative terminal.
2
Meas
ure the voltage between PI26, pin 01 (S) and GROUND.
3
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to L3
.
Page 1222 of 2490
Disc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connectors, EM10 and EM11.
2
Meas
ure t
he resistance between EM10,
pin 20 (BG) and PI42, pin 02 (BG).
3
Measure t
he resistance between EM11,
pin 12 (BG) and PI42, pin 02 (BG).
4
Is either resistance greater
than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No Check the ECM GROUND circuits. If the GROUND circuits are sound, contact dealer technical
support for advice on possible ECM failure.
PINPOINT TES
T T : DTC P1224, P1229; THROTTLE
CONTROL POSITION SENSOR ERROR/THROTTLE
MOTOR CONTROL CIRCUIT MALFUNCTION
•
NOTE: Before commencing this test, check the TP sensor
connections, perform the throttle adaptions procedure.
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
T
1: CH
ECK THE TP SENSOR TO ECM SE
NSE CIRCUIT 1 FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
Disc
onne
ct the TP sensor electrical connector, PI06.
2
D
i
sconnect the ECM electrical connector, EM11.
3
Me
asure
the resistance between PI06, pin 02 (G) and EM11, pin 10 (G).
4
Is th
e res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to T2
.
T2
: CHECK THE THROTTLE MOTOR RELAY CONSTANT SUPPLY
R
e
connect the battery negative terminal.
1
R
e
move the thrott
le motor relay.
2
Measure t
he voltage between the throttle
motor relay base, pin 3 and GROUND.
3
Is the volt
age greater than 10 volts?
Yes GO to T3
.
No
R
EPAIR the circuit. This ci
rcuit includes the EMS fuse box, fuse 09. For addi tional information, refer to
the wiring diagrams. CLEAR the DTC. TE ST the system for normal operation.
T3
: CHECK THE THROTTLE MOTOR
RELAY EMS SWITCHED SUPPLY
Turn the ignition swit
ch to the
ON position.
1
Meas ure t
he voltage between the throttle
motor relay base, pin 1 and GROUND.
2
Is the volt
age greater than 10 volts?
Yes GO to T4
.
No
REP
AIR the circuit between the throttle motor relay
base, pin 1 and the battery. This circuit includes
the EMS fuse box, fuse 20, and the EMS control relay. For addition al information, refer to the wiring
diagrams. CLEAR the DTC. TEST th e system for normal operation.
T4
: CHECK THE THROTTLE MOTOR RELAY TO
ECM CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swit
ch to the
OFF position.
1
Disc
onnect the battery negative terminal.
2
Di
sconnect the ECM electrical connector, EM13.
3
Measure t
he resistance between EM13, pin 14 (G
R) and throttle motor relay base, pin 2.
4
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to T5
.
T5
: CHECK THE THROTTLE MOTOR RELAY OUTPUT TO ECM
Re
conn
ect the ECM electrical connector, EM13.
1
Page 1223 of 2490
D
isconnect the ECM electrical connector, EM14.
2
IN
STALL the throttle motor relay.
3
R
econnect the battery negative terminal.
4
Turn the ignition swi
tch to the
ON position.
5
Measure the
voltage between EM14, pi
ns 01 and 02, (GY) and GROUND.
6
Is the vol
tage greater than 10 volts?
Yes GO to T6
.
No
INSTALL a new throttle motor relay. For additional information, refer to the electrical guide. CLEAR
the DTC. TEST the system for normal operation.
T
6: CHECK THE THROTTLE MOTOR TO ECM DRIVE SUPPLY CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the throttle motor electrical connector, PI33.
1
Meas
ure the resistance between PI33, pi
n 01 (R) and EM14, pins 05 and 06 (R).
2
Is either resi
stance
greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to T7
.
T
7: CHECK THE THROTTLE MOTOR TO ECM DRIVE GROUND CIRCUIT FOR HIGH RESISTANCE
Meas
ure the resistance between PI33, pin
02 (G) and EM14, pins 11 and 12 (G).
1
Is either resi
stance
greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to T8
.
T
8: CHECK THE THROTTLE MOTOR TO ECM DRIVE SU
PPLY CIRCUIT FOR SHORT TO HIGH VOLTAGE
Re
connect the ECM electrical connector, EM14.
1
Turn the ignition swi
tch to the
ON position.
2
M
easure the voltage between PI33, pin 01 (R) and GROUND.
3
Is the vol
tage greater than 10 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to T9
.
T
9: CHECK THE THROTTLE MOTOR TO ECM DRIVE SUPPLY CIRCUIT FOR SHORT TO GROUND
D
isconnect the ECM electrical connector, EM14.
1
Turn the ignition swi
tch to the
OFF position.
2
Meas
ure the resistance between PI33, pin 01 (R) and GROUND.
3
Is
the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No INSTALL a new throttle motor.
REFER to Section 303
-0
4 Fuel Charging and Controls
.
CLEAR t
he DTC. TEST the system for normal operation.
P
INPOINT TEST U : DTC P1226; MECHANICAL
GUARD SENSOR RANGE/PERFORMANCE, HIGH /LOW
VOLTAGE
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
U1: CHECK T
HE MECHANICAL GUARD SENSE CIRCUIT FOR HIGH RESISTANCE
Di
sconnect the battery negative terminal.
1
Di
sconnect the mechanical guard sensor electrical connector, PI42.
2
D
isconnect the ECM electrical connector, EM11.
3
Me
asure the resistance between PI42, pin 01 (BY) and EM11, pin 13 (BY).
4
Is th
e resistance greater than 5 ohms?
Page 1224 of 2490
Yes
R
EPAIR the high resistance circui
t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to U2
.
U2: CHECK T H
E MECHANICAL GUARD SENSE
CIRCUIT FOR SHORT TO HIGH VOLTAGE
Re
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure t
he voltage between PI42, pin 01 (BY) and GROUND.
3
Is the volt
age greater than 10 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to U3
.
U3: CHECK T H
E MECHANICAL GUARD SE
NSE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swit
ch to the OFF
position.
1
Measure t
he resistance between PI42, pin 01 (BY) and GROUND.
2
Is
t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to U4
.
U4: CHECK THE MEC H
ANICAL GUARD SENSOR POWER SUPPLY CIRCUIT
Re
conn
ect the ECM electrical connector, EM11.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure t
he voltage between PI42, pin 04 (UW) and GROUND.
3
Is th
e volt
age less than 5 volts?
Yes
REPAIR the power supply circuit. This circuit includ es the ECM. For additional information, refer to
the wiring diagrams. CLEAR the DTC. TE ST the system for normal operation.
No INSTALL a new mechanical guard sensor. CLEAR the DTC. TEST the system for normal operation.
PINPO
INT TEST V : DTC P1240, P1241, P1242
; SENSOR REFERENCE VOLTAGE MALFUNCTION,
HIGH/LOW VOLTAGE (THROTTLE SENSORS, FUEL TANK PRESSURE SENSOR)
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
V
1
: CHECK THE REFERENCE VOLTAGE AT TH
E APP SENSOR/MECHANICAL GUARD SENSOR
Disc
onnect the APP sensor electrical connector, PI42.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure the voltage between PI
42,
pin 04 (UW) and GROUND.
3
Is th
e volt
age less than 5 volts?
Yes GO to V2
.
No
GO to V3
.
V2
: CHECK THE APP SENSOR/MECHA
NICAL GUARD SENSOR REFERENCE VOLTAGE CIRCUIT FOR HIGH
RESISTANCE
Di sc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connectors, EM10 and EM11.
2
Me
asure
the resistance between PI42, pin 04 (UW) and EM10, pin 21 (UW).
3
Me
asure
the resistance between PI42, pin 04 (UW) and EM11, pin 08 (UW).
4
Is either resi
stance greater
than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to V3
.
V3
: CHECK THE APP SENSOR/MECHA
NICAL GUARD SENSOR REFERENCE VOLTAGE CIRCUIT FOR SHORT TO
HIGH VOLTAGE
Page 1225 of 2490
R
econnect the battery negative terminal.
1
Turn the ignition swi
tch to the ON
position.
2
Measure the
voltage between PI
42, pin 04 (UW) and GROUND.
3
Is th
e voltage greater than 6 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to V4
.
V
4: CHECK THE APP SENSOR/MECHA
NICAL GUARD SENSOR REFERENCE VOLTAGE CIRCUIT FOR SHORT TO
GROUND
Turn the ignition swi
tch to the
OFF position.
1
Meas
ure the resistance between PI42, pin 04 (UW) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to V5
.
V
5: CHECK THE REFERENCE VOLTAGE AT THE THROTTLE POSITION SENSOR
Re
connect the ECM electrical connectors, EM10 and EM11.
1
Disc
onnect the TP sensor electrical connector, PI06.
2
Turn the ignition swi
tch to the ON
position.
3
Measure the
voltage between PI
06, pin 04 (UW) and GROUND.
4
Is th
e voltage less than 5 volts?
Yes GO to V6
.
No
GO to V7
.
V
6: CHECK THE THROTTLE POSITION SENSOR REFE
RENCE VOLTAGE CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
tch to the OFF
position.
1
D
isconnect the ECM electrical connectors, EM10 and EM11.
2
Me
asure the resistance between PI06, pin 04 (UW) and EM10, pin 21 (UW).
3
Me
asure the resistance between PI06, pin 04 (UW) and EM11, pin 08 (UW).
4
Is either resi
stance
greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to V7
.
V
7: CHECK THE THROTTLE POSITION SENSOR REFERENCE VOLTAGE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Turn the ignition swi
tch to the ON
position.
1
Measure the
voltage between PI
06, pin 04 (UW) and GROUND.
2
Is th
e voltage greater than 6 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No
GO to V8
.
V
8: CHECK THE THROTTLE POSITION SENSOR REFE
RENCE VOLTAGE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swi
tch to the OFF
position.
1
Meas
ure the resistance between PI06, pin 04 (UW) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to V9
.
V
9: CHECK THE REFERENCE VOLTAGE AT THE FUEL TANK PRESSURE SENSOR
Di
sconnect the FTP sensor electrical connector, FP01.
1
Re
connect the ECM electrical connectors, EM10 and EM11.
2
Turn the ignition swi
tch to the ON
position.
3
Page 1226 of 2490
Measure the voltage between FP 01
, pin 03 (UW) and GROUND.
4
Is th
e volt
age less than 5 volts?
Yes GO to V10
.
No
CHECK
for DTCs associated with
TP sensor, APP/mechanical guard sensor, or FTP sensor. INSTALL a
new sensor as indicated by the DTC. CLEAR the DTC. TEST the system for normal operation.
V
10: CHECK
THE FUEL TANK PRESSURE SENSOR
REFERENCE VOLTAGE CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
1
D
i
sconnect the ECM electrical connectors, EM10 and EM11.
2
Measure t
he resistance between FP01,
pin 03 (UW) and EM10, pin 21 (UW).
3
Measure t
he resistance between FP01,
pin 03 (UW) and EM11, pin 08 (UW).
4
Is either resistance greater
than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to V11
.
V11: CHECK
THE FUEL TANK PRESSURE SENSOR REFE
RENCE VOLTAGE CIRCUIT FOR SHORT TO HIGH VOLTAGE
Re
connect the battery negative terminal.
1
Turn the ignition swi
t
ch to the ON
position.
2
Measure the voltage between FP 01
, pin 03 (UW) and GROUND.
3
Is th
e volt
age greater than 6 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No GO to V12
.
V12: CHECK
THE FUEL TANK PRESSURE SENSOR
REFERENCE VOLTAGE CIRCUIT FOR SHORT TO GROUND
Turn the ignition swit
ch to the OFF
position.
1
Measure t
he resistance between
FP01, pin 03 (UW) and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No CHECK for DTCs associated with TP sensor, APP/mechanical guard sensor, or FTP sensor. INSTALL a
new sensor as indicated by the DTC. CLEAR the DTC. TEST the system for normal operation.
PI
NPOINT TEST W : DTC P1243; SENSOR RE
FERENCE GROUND MALFUNCTION (THROTTLE
SENSORS, FUEL TANK PRESSURE SENSOR, ECT, IAT, IAT 2 SENSORS)
TE S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
W1: CHECK THE SENSO
R
REFERENCE
GROUND AT THE THROTTLE SENSORS
Disc
onne
ct the TP sensor electrical connector, PI06.
1
Meas
ure t
he resistance between PI06, pin 01 (BG) and GROUND.
2
Is th
e res
istance greater than 5 ohms?
Yes GO to W2
.
No
GO to W3
.
W2: CHECK TH
E THROTTLE SENSOR REFERENCE GROUND CIRCUIT FOR HIGH RESISTANCE
D
i
sconnect the ECM electrical connectors, EM10 and EM11.
1
Meas
ure t
he resistance between PI06,
pin 01 (BG) and EM10, pin 20 (BG).
2
Measure t
he resistance between PI06,
pin 01 (BG) and EM11, pin 12 (BG).
3
Is either resistance greater
than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. TEST the system for normal operation.
No GO to W3
.
W3: CHECK THE SENSO R
REFERENCE GROUND AT
THE APP SENSOR/MECHANICAL GUARD SENSOR
Page 1241 of 2490
E
lectronic Engine Controls - Engine
Control Module (ECM) Adaptation
Gen
eral Procedures
When to car
ry out adaptations
DTCs P1000/P1111 Conditions for adaptation
Fuelling Adaptations Drive Cycle
•
NOTE: Make sure the engine is at normal operating
temperature. (75°C, 167°F) 1.
Whenever the battery is disconnected, the Engine Control
Module (ECM) adaptations are reset to a "green" ECM
condition. In this condition, certain functions of the ECM are
inhibited, and the ECM must "r elearn" these functions. To
enable the ECM to do this, the vehicle will have to perform
some maneuvres which it may, or may not, do during a normal
road test. The routine in this pr ocedure should be carried out at
Pre-Delivery Inspection, and after any emissions related
rectification work involving the disconnection of the battery.
2. When the DTCs relating to a rectified concern are cleared,
P1000 (system checks not complete since last memory clear)
will be flagged. This DTC does no t indicate a failure, just that
diagnostic drive cycles need to be performed. The vehicle's on-
board diagnostic system will confirm that all the diagnostic
drive cycles are complete by flagging P1111, (system checks
complete since last memory clear)
1. Make sure these conditions are checked and corrected, if
necessary, before carrying ou t the adaptation procedure.
MechanicalElectrical
Engi
ne oil level correct
Coo
lant level correct
F
uel level greater than
30%, less than 80%
F
uel filler cap correctly
fitted/secure, seal in good condition
Al
l rectification work
relating to DTCs completed
F
uel, ignition and cooling
systems in good order
Al
l Diagnostic Trouble
Codes (DTCs) cleared
Al
l rectification work
relating to DTCs completed
F
uses
Harnes
ses
E
lectrical connectors
1.
Either
the Jaguar approved diagnostic system (where
available), or a scan tool should be connected to measure the
Mass Air Flow rate. Most generi c scan tools should be capable
of reading this parameter.
Depending on road conditions and dealer location, it may be
difficult to achieve the road sp eeds necessary to reach the air
flow indicated. It is possible to reach these air flow figures by
inducing a load on the vehicle, (making use of hills, using a
lower gear ratio, etc) or, if no alternative is possible, by
restraining the vehicle and re aching the air flow figure
Si
te
Mass Air Flow
(gra
ms/second)
D
riving Conditions
1Up t
o 7 g/s
Idle
in
P for 2 minutes
21
0 to 14 g/s
O
pen throttle in
P for 2 minutes
31
8 to 22 g/s
O
pen throttle in
P or D with
guidance * for 2 minutes
42
5 to 30 g/s
D
rive with guidance * for 2
minutes
Page 1242 of 2490
Diagnostic Monitor Comp
letion
stat
ionery in
D.
WARNING: This should not be attempted without the vehicle
being in a safe area and suitably chocked. Failure to follow this
instruction may result in personal injury.
Without using the Jaguar approved diagnostic system or a scan
tool with system readiness capability, it will not be possible to
confirm when the adaptations are complete, unless P1111,
(system checks complete since last memory clear) is flagged. If
such equipment is not available, ALL the diagnostic monitors
will have to run to enable DTC P1111 to be flagged. In some US
states, this code is a requirem ent for annual emissions tests.
1. The dri v
e cycles detailed here w
ill enable the monitors to run,
but only after fuelling adaptations are complete.
Entry C
onditions
Di
agno
stic
Engine
S p
eed
Ve
h
icle
Speed
Mass Air Flow
(gra ms/sec
ond)
Ti
m
e to
Completion
Catalyst Monitor1 100
to
1600 rpm
50 to
72
kph (31 to 45
mph)
5 to
30 g/s
23
se
conds
HO2S6
00 t
o
2500 rpm
29 to
113 kph
(18 to 70
mph)
4 to
16 g/s
F
u
el cut for
more than 10 seconds, but less than 30 seconds *
Catalyst Monitor SensorN/ AN/A10
to 90 g/s
14
0
seconds
F
u
el System
N/
AN/AMore than 6 g/s33 se
conds
AACVN/
A61 to
121 kph
(38 to 75
mph)
4 to
16 g/s
F
u
el cut for 2
seconds *
P /
N switch
1
800
to
2200 rpm
80 to
101 kph
(50 to 63
mph)
N/ A31 se
conds
Evaporative
em is
sions
N/
A48 to
89
kph (30 to 55
mph)
and idle
R e
fer to drive
cycles for leak
tests in this section
Re
fer to drive
cycles for leak
tests in this section
2. During the drive cycle, drive gent ly, avoiding hard acceleration,
braking or cornering and rough roads.
1. Drive at 84 to 97 kph (52 to 60 mph) for 40 seconds.
2. Accelerate to 113 kph (70 mph).
3. Close the throttle, (ideally at the start of a descent)
continue with closed throttle for 10 seconds. (* Fuel
cut)
4. Drive at 56 to 64 kph (35 to 40 mph), holding the throttle as steady as possib le, on a flat level road for
30 seconds minimum.
Page 1269 of 2490
2.2. Check on non-volatile diagnostic memory by wr iting a test pattern and then reading it back.
3. 3. Internal 'watchdog' hardware to check whether the TCM has crashed.
Transmission Control Module Supply Voltage
The TCM monitors battery and igni tion switched supply voltages.
A permanent supply is used to maintain a battery backed 'memor y'. Should this supply be cut, due to battery disconnection
perhaps, the 'adaptive shift' valu es will be lost. This will result in a small reduction in shift quality for a period until th e
adaptions are 're-learned'
The TCM will adopt 'limp home' mode as a result of the supply voltage being >16V or <7V with an engine speed >1600
rpm.
Should the ignition supply be >7V but <9V the TCM will hold the gear that it has currently selected. If after 2.5 seconds,
with the engine speed >1600 rpm, the voltage remains at this level, 'limp home' mode will be adopted. The 2.5 second
delay is built in to prevent reaction to a momentary voltage fluctuation.
Operation
CAUTION: Disconnection of the TCM and / or the vehicle batt ery will cause system adaptions to be lost; this may be
apparent by shift quality degradation. Fo llowing reconnection, a period of 'varied' driving will reinstate adaptions and thus
normal operation. Please ensure that the customer is made aware that the adaption period is variable and may occur after
handover, as the transmission re-learns the prevailing driving style.
• NOTE: Should the TCM fail, please ensure that the control housing cooling fan is operating correctly. Failure of the cooling
fan MUST be rectified before renewing the TCM and details of a fan fa ilure should accompany the returned TCM.
The TCM processes information received in both analogue and digital form, such as:
Transmission input speed Transmission output speed Throttle position Pedal demand Gear selector position Engine torque Engine speed Transmission oil temperature Mode switch
This information is then used by the TC M to control shift energy management and decide which shift program to implement
and which gear to select.
The TCM uses the various sensors and inpu ts to monitor the correct operation of the system an d is programmed to take
default action and inform the operator when a fault occurs.
Safety Functions
The safety functions are designed to safeguard against inappr opriate actions by the operator as well as against system
malfunctions. The system prevents reve rse gear from being engaged at high forward speeds and prevents manual
downshifting at excessive engine speeds; these functions are not operational in mechanical limp-home mode.
The TCM constantly monitors the transmissi on for faults. In the event of a problem the TCM will adopt a 'limp home' mode
in which only P R N D - (selector in D but only fourth gear is enabled) are available. The operator will be made aware of
certain faults by an in strument panel warning.
The electrical and diagnostic system has been designed such that system integrity is protected at all times, the safety
concept being based on th e following three points:
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1.1. The hydraulic system has 'fail-safe' characteristics regardin g its electrical operation, such that should the power
supply be lost to the electro-hydraulic actuators the transmission will initiate a limp-home mode.
2. 2. Recognition of critical shift operation by monitoring the last element in the signal path, ie the solenoid valve, and
checking by means of redundant me asured variables, ie engine speed, input speed and output speed.
3. 3. Each time the vehicle is started there is a check on the entire safety hardware and the associated program parts
and signal paths. A malfunction in this part of the system, or triggering of the safety circuit, is communicated to
the operator through the illumination of the transmission warning lamp.
TCM Inputs
Input Speed Sensor (Torque Converter Turbine)
The input speed sensor provides the TCM with transmission inpu t shaft speed information. This signal is produced from an
inductive pick-up, generating 30 pulses per revolution.
Transmission Output Speed Sensor
The output speed sensor provides the TCM with transmission ou tput shaft speed information. This signal is produced from
an inductive pick-up, generati ng 36 pulses per revolution.
Transmission Oil Temperature Sensor
A thermistor which provides an electrical indication of the oi l temperature to the TCM. The signal is measured as a voltage
with reference to analog ue ground in the TCM.
Kickdown Switch (where fitted)
Kickdown is intended to provide maximum vehicle acceleration , via the appropriate downshift(s), when the operator uses
full throttle. A kickdown switch provides an electrical signal to the TCM wh en the accelerator pedal is fully pressed. The
switch is normally open, connected to vehicle ground. Should the switch fail the TCM will detect kickdown using the
accelerator pedal position.
Throttle Pedal Stop (where fitted)
This component, used where the kickdown switch is not fitted, limits throttle pedal travel .in the same way. The kickdown
feature is retained, but is controlled by throttle position only. The pedal stop must be set, using the PDU, in the same way
as the kickdown switch to optimize performance.
Mode Selection Switch
The mode selection switch is a two position switch indicati ng to the TCM the current performance mode selected by the
driver. The switch generates a tw o-bit digital input to the TCM.
Rotary Position Switch
The rotary position switch detects the position of the transmis sion selector shaft. The switch is supplied as part of a new
transmission assembly, mounted on the transmission body. The swit ch is used to indicate to the TCM the six positions of the shaft: Park, Reverse, Neutral, Drive, Third and Second. The switch provides a four-bit input to the TCM.
Drive to Fourth Switch
Detects the movement of the selector lever from Drive to Fourth position. The selector cable, and therefore the transmission selector shaft, does not move as the lever is operated between these two positions. The switch is located within the 'J-gate'
assembly, producing a digital output to indicate to the TCM that the lever has moved from D to 4 .
Serial Communications Interfaces