engine JAGUAR X308 1998 2.G Workshop Manual

Pinpoint Tests
P
INPOINT TEST A : P0442; SYSTEM LEAK DETECTED
•
NOTE: For K-Line or Vacutec equipment connection, see bulletin 05.1-29, or Vacutec operating instructions
TE

ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A

1: CHECK PIPEWORK, ETC FOR LEAKS
Carr

y out a visual inspection of all accessible pipes, connectors and components. Rectify any faults
noted.
1
U
sing K-line or Vacutec equipment, check the
joints/connections in the following order:
Fi
ller cap
Cani

ster purge valve
Underfl

oor purge line connectors
Carbon

canister connections and vapor hoses
Cani

ster close valve and it's atmospheric port (disconnect the air vent tube if necessary)
2
Was

a fault found?
Yes Rectify the fault as necessary. Re peat the K-line or Vacutec test. CLEAR the DTC. Carry out a full
Evaporative system monitor drive cycle. Recheck DT Cs. For additional information, see "diagnostic
drive cycles" above.
No GO to A2
.
A2: CHECK
THE CA
NISTER PURGE VALVE FOR FLOW
Ru
n the engine.
1
Make sure the canister purge

valve is operating.
2
Using a flowmeter

(or a small piece
of paper) at the CCV inlet tube, confirm flow through the canister
purge valve.
3
Is th
ere flow through the canister purge valve?
Yes Possible intermittent faul t with vapor hoses, O-ring seals. Carefully check condition of hoses and
seals. Replace any suspect seals. Repeat the K-line or Vacutec test. CLEAR the DTC. Carry out a full
Evaporative system monitor drive cycle. Recheck DT Cs. For additional information, see "diagnostic
drive cycles" above.
No INSTALL a new canister purge valve.
REFER to Evaporative Emission Canister Purge Valve
- in t
his section.
CLEAR the DTC. Carry out a full Evap orative system monitor drive cycle.
P
INPOINT TEST B : P0444, P0445; PURGE VALVE CIRCUIT OPEN/SHORT CIRCUIT
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
B1: CHECK

THE PURGE VALVE DRIV
E CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
tch to the OFF
position.
1
Di
sconnect the battery negative terminal.
Vehicles with AJ26 engine:
Disc
onnect the ECM electrical connector, EM15
Di

sconnect the purge valve electrical connector, EM39
Meas

ure the resistance between EM15,
pin 03 (PN) and EM39, pin 02 (PN)
Vehicles with AJ27 engine:
Disc
onnect the ECM electrical connector, EM80
Di

sconnect the purge valve electrical connector, EM39
Meas

ure the resistance between EM80, pin 01 (UY) and EM39, pin 02 (UY)
2
Is th

e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see

"d
iagnostic drive cycles" above.
No GO to B2
.
B2: CHECK THE PURGE VALVE DR
IV
E CIRCUIT FOR SHORT TO GROUND
Re
connect the battery negative terminal.
1
Meas
ure t
he resistance between EM39, pin 02 (PN for vehicles with AJ26
engine, UY for vehicles with
AJ27 engine), and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new purge valve,
REFER to Evaporative Emission Canister Purge Valve
- in thi
s section.
CLEAR the DTC. Carry out a full Evaporative system monitor drive cycle. Recheck DTCs. For additional
information, see "diagnostic drive cycles" above. If the DTC is repeated, contact dealer technical
support for advice on possible ECM failure.
PI
NPOINT TEST C : P0447, P0448; CANISTER CLOSE VALVE CIRCUIT OPEN/SHORT CIRCUIT
TE
S
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
C1
: CH
ECK THE CCV DRIVE CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
t
ch to the
OFF position.
1
Disc
onnect the battery negative terminal.
Vehicles with AJ26 engine:
Disc onne
ct the ECM electrical connector, EM13
Di
sc
onnect the CCV electrical connector, CV01
Meas
ure t
he resistance between EM13, pi
n 04, (OK) and CV1, pin 02 (OK)
Vehicles with AJ27 engine:
Disc onne
ct the ECM electrical connector, EM80
Di
sc
onnect the CCV electrical connector, CV01
Meas
ure t
he resistance between EM80,
pin 02 (GU) and CV1, pin 02 (GU)
2
Is the res
istance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"diagnostic drive cycles" above.
No GO to C2
.
C2: CH
ECK THE CCV DRIVE CIRCUI
T FOR SHORT CIRCUIT TO GROUND
Re
connect the battery negative terminal.
1
Meas
ure t
he resistance between CV01,
pin 02 (OK for vehicles with AJ26 engine, GU for vehicles with
AJ27 engine), and GROUND.
2
Is t
he resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new CCV. CLEAR the DTC. Carry out a fu ll Evaporative system monitor drive cycle.
Recheck DTCs. For additional inform ation, see "diagnostic drive cycles" above. If the DTC is repeated,
contact dealer technical support for advice on possible ECM failure.
P INPOINT TES
T D : P0452, P0453; FUEL TANK
PRESSURE (FTP) SENSOR LOW/HIGH VOLTAGE
TES
T
CONDITIONS
DE
TAILS/RESULTS/ACTIONS
D
1:
CHECK THE FTP SENSOR SENSE CIRCUIT FOR HIGH RESISTANCE
Turn the ignition swi
t
ch to the OFF
position.
1
Disc
onnect the battery negative terminal.
2

Vehicles with AJ26 en
gine:
D

isconnect the ECM electrical connector, EM11
Di

sconnect the FTP sensor electrical connector, FP01
Meas

ure the resistance between EM11,
pin 07 (RG) and FP01, pin 02 (RG)
Vehicles with AJ27 engine:
D
isconnect the ECM electrical connector, EM81
Di

sconnect the FTP sensor electrical connector, FP01
Meas

ure the resistance between EM81,
pin 16 (RG) and FP01, pin 02 (RG)
Is th
e resistance greater than 5 ohms?
Yes REPAIR the high resistance circuit. For additional information, refer to the wiring diagrams. CLEAR the
DTC. Carry out a full Evaporative system monitor drive cycle. For additional information, see
"diagnostic drive cycles" above.
No GO to D2
.
D2: CHECK
THE FTP SENSOR SENSE CI
RCUIT FOR SHORT CIRCUIT TO GROUND
R
econnect the battery negative terminal.
1
Meas

ure the resistance between
FP01, pin 07 (RG) and GROUND.
2
Is
the resistance less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D4
.
D3: CHECK
THE FTP SENSOR SENSE CIRCUI
T FOR SHORT CIRCUIT TO HIGH VOLTAGE
Turn the ignition swi
tch to the ON
position.
1
Measure the
voltage between FP
01, pin 02 (RG) and GROUND.
2
Is th
e voltage greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D4
.
D
4: CHECK THE FTP SENSOR SIGNAL GROUND CIRCUIT FOR HIGH RESISTANCE
Di

sconnect the battery negative terminal.
Vehicles with AJ26 engine:
D
isconnect the ECM electrical connector, EM10
Meas

ure the resistance between EM11, pin 12 (BG) and FP01, pin 01 (BG)
Meas

ure the resistance between EM10, pin 20 (BG) and FP01, pin 01 (BG)
Vehicles with AJ27 engine:
Re
connect the ECM electrical connector, EM81
D

isconnect the ECM electrical connector, EM82
D

isconnect the ECM electrical connector, EM83
Meas

ure the resistance between EM82, pin 07 (BG) and FP01, pin 01 (BG)
Meas

ure the resistance between EM83, pin 13 (BG) and FP01, pin 01 (BG)
1
Is either resi

stance
greater than 5 ohms?
Yes REPAIR the high resistance circui t. This circuit includes harness splice, EMS02. For additional
information, refer to the wiring diagrams. CLEAR the DTC. Carry out a full Evaporative system
monitor drive cycle. For additional informat ion, see "diagnostic drive cycles" above.
No GO to D5
.
D5:
CHECK THE FTP SENSOR SIGNAL GROUND
CIRCUIT FOR SHORT CIRCUIT TO GROUND
R
econnect the battery negative terminal.
1
Meas

ure the resistance between
FP01, pin 01 (BG) and GROUND.
2
Is
the resistance less than 10,000 ohms?

Yes
R
EPAIR the short circuit. For addi
tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No GO to D6
.
D6: CHECK
THE FTP SENSOR POWER SU
PPLY CIRCUIT FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
Vehicles with AJ26 engine:
Measure t
he resistance between EM11,
pin 08 (UW) and FP01, pin 03 (UW)
Measure t
he resistance between EM10,
pin 21 (UW) and FP01, pin 03 (UW)
Vehicles with AJ27 engine:
Meas ure t
he resistance between EM82,
pin 01 (OY) and FP01, pin 03 (OY)
Measure t
he resistance between EM83,
pin 05 (OY) and FP01, pin 03 (OY)
1
Is either resistance greater
than 5 ohms?
Yes
REPAIR the high resistance circui t. This circuit includes harness splice, EMS01. For additional
information, refer to the wiring diagrams. CLEAR the DTC. Carry out a full Evaporative system
monitor drive cycle. For additional informat ion, see "diagnostic drive cycles" above.
No GO to D7
.
D7: CHECK
THE FTP SENSOR WIRING
FOR SHORT CIRCUIT TO EACH OTHER
Measure
the resistance between FP01, pins 01 (BG) and 02 (RG).
1
M
e
asure the resistance between FP01, pins 02 (RG) and 03 (UW).
2
Is either resi
stance le
ss than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
Carry out a full Evaporative system monitor drive cycle.
No INSTALL a new FTP sensor. CLEAR the DTC. Carry out a full Evaporative system monitor drive cycle.
For additional information, see "diagnostic drive cycles" above.

Evaporative Emissions - Evaporative Emission Canister Purg
e Valve
Re
moval and Installation
Remov

al
Installation
1. O
pen the engine compartment and fit paintwork protection
sheets.
2. Disconnect the battery.
R
emove the battery cover.
Di

sconnect the battery ground (negative) cable.

3. Di
sconnect the purge valve harness connector.

4. R
emove the two securing nuts.

5. WARNING: B
EFORE PROCEEDING, IT IS ESSENTIAL THAT

THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Disconnect the three valve hoses.
1. Pull off the vacuum pipe.
2. Release the clip and di sconnect the upper vapour
hose.
3. Release the clip and disconnect the lower vapour hose. Plug the hose (note the warning above).
1. R
emove the two mounting rubbers from the old valve and fit to

the new valve.
2. Fitting a new purge valve asse mbly is the reverse of the
removal procedure.

E
lectronic Engine Controls -
Torque spe
cification


Com

ponent
Nm
Engine

coolant temperature sensor
15
- 19
Camshaft position

sensor
9 -
11
Cranksh

aft position sensor
8 -
12
Knock

sensor
31
- 41
O

xygen sensor to downpipe
40
- 50
Inta

ke air temperature sensor (SC only)
30
- 40

El
ectronic Engine Controls -
Electronic Engine Controls
Description and Operation

Th
e engine management system provides optimum control of
the engine under all operating conditions using several
strategically placed sensors and any necessary actuators. Electronic engine control consists of:
engine
control module
throttle posi

tion sensor
engi

ne coolant temperature sensor
cam

shaft position sensor
c

rankshaft position sensor
mass air

flow sensor
intake air temper

ature sensor
kn

ock sensor
heat

ed oxygen sensor
Electronic Engine Control
Engine

Control Module (ECM)

The ECM incorporates a comprehensive monitoring and diagnostic capability including software variations to ensure system
compliance with the latest diagnostic and emissions legislation in different markets. The engine control module controls the
coil on plug ignition system, electronic fuel system, cr uise control and the electronic throttle control system.
The ECM responds to input signals received from sensors relating to engine operatin g conditions and provides output signals
to the appropriate actuators. These outp ut signals are based on the evaluated input signals which are compared with
calibrated data tables or maps held within th e ECM before the output signal is generated.
The ECM needs the following inputs to calibrate the engine properly:
cam
shaft position
It
em
Par
t Number
De
scription
1—Knock

sensor
2—Engine

coolant temperature sensor
3—Cranksh

aft position sensor
4—D

ownstream oxygen sensor
5—Upstream oxygen sensor
6—Camshaft position

sensor
P
arts List
engi

ne rpm
engi

ne coolant temperature
amount

of engine detonation

Throttle Position (TP) Sensor
Location

P
arts List
sen
d
s the ECM a signal indica
ting throttle plate angle
is
the main input to the ECM from the driver
i
s
a dual Hall effect devi
ce mounted on the motor en d of the throttle body
Two additional sensors are attached to the throttle body to provide additional feedback to the ECM: a mechanical guard
position sensor and an accelerator pedal position sensor.
Cam s
haft Position (CMP) Sensor
sen
d
s the ECM a signal indicating camshaft po
sition for fuel synchronization purposes
is
a variable reluctance device mounted on bank 2 cylinder side face
generates a signal when the ri
ng
fitted to the bank 2 inlet
camshaft passes the sensor
Cranksha
ft Position (CKP) Sensor
i
s
a variable reluctance device
mounted on the engine oil pan
Ite
m
Par
t
Number
De
scr
iption
1—Acce
le
rator pedal and mechanic
al guard position sensors
2—Throttle
(blade)
position sensor

generates a signal when th
e dr
ive plate passes the sensor
sen
ds the ECM signals indicating crankshaft position and engine speed
is e

ssential for calculating spark timing
En

gine Coolant Temperature (ECT) Sensor
sen
ds the ECM a signal indicating the temperature of the engine coolant
is a t

emperature dependent resistor with a negative temperature coefficient (resistance changes inversely with
respect to temperature) and is constantly monitored by the ECM
Intake Air Temperature (IAT) Sensor

is m
ounted in the same housing as the MA
F sensor but is not a serviceable item
sen
ds the ECM a signal indicating the temperature of the air entering the engine
is a t

emperature dependent resistor which has a negative
temperature coefficient (its resistance changes inversely
with respect to ambient temperature).
Knock S
ensor (KS)
is a pi
ezo-electric device which sends a signal
to the ECM indicating engine detonation
Between 700 and 6800 rpm, the ECM will retard individual cylinder ignition timing when detonation occurs while allowing
the other cylinders to continue operating normally.
During acceleration, at critical load and speed conditions, the ECM retards ignition timing to prevent the onset of detonation.
H
eated Oxygen Sensor (HO2S)
are
positioned upstream of the catalytic convertor
is equipped with

a heating element wh
ich improves the response time of the sensors during engine warm-up
h
as the ability to generate a voltage signal proportional to the oxygen content of the exhaust gases leaving the
engine
pr
ovides feedback information to the ECM used to calc
ulate fuel delivery and provide optimum gas emissions
Variable V
alve Timing (VVT) Solenoid
R
efer to section 303-01.