AUTOMATIC JAGUAR X308 1998 2.G Repair Manual

Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Torque Converter
Disassembly and Assembly of Subassemblies
CAUTION: If the transmission is to be renewed, renew the to rque converter also.


Special Tool(s)

Torque converter lifting handles
307-139
1. Remove the transmission unit from the vehicle; refer to
Operation 44.20.01.

2. Remove the torque converter from the transmission unit.
Fit lifting handles 307 - 139 ( JD-105).
3. Remove lifting handles 307 - 139 (JD-105) from the torque
converter.
4. Clean the torque conver ter and mating faces.

5. CAUTIONS:
Use extreme care NOT to damage the oil seal with the
converter spigot.
Ensure that the conver ter is fully located.
Fit the torque converter.
1. Fit lifting handles 307 - 139 (JD-105).
2. Lubricate the front pump seal.
To facilitate location, rotate the converter as it is being
fitted and feel for the engage ment of the splines and of
the oil pump drive.
6. Check that the converter fixing boss faces are approximately
8,0 mm proud of the transm ission mounting face.
7. Remove the lifting handles from the torque converter.
8. Install the transmission unit; refer to Operation 44.20.01.

Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Transmission
Installation
Installation
Special Tool(s)

Engine support
303-021

Engine lifting brackets
303-536
1. CAUTION: A new transmission requires a NEW torque
converter.
Installation is the re verse of the removal procedure, noting the
following:
2. Clean all mating faces and relevant parts.

3. Apply lubricant, MOLYCOTE or equivalent to the torque
converter spigot.

4. Fit the screw (lower) securing th e harness link lead heatshield.
Tighten to the specified torque figure.
5. Fit the dipstick lower tube.
Remove the blanking plug and fit a new O-ring seal.
Tighten the bolt to the specified torque figure.

Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26 - External Controls
Description and Operation
Introduction
Driver gearshift control is effected by:
The gear shift lever. The accelerator pedal position. The kickdown switch (where fitted). The performance mode pushbutton.
Driver's Selector Module ('J' Gate)

The gear selector lever:
Has seven positions: Park, Reverse, Neutral, Drive, Fourth, Third and Second. Operates the transmission selector shaft and rotary switch, in all positions (except Drive-to-fourth) by means of a
Bowden cable.
Passes driver gearshift requests to the transm ission control module via the rotary switch.
ItemPart NumberDescription
1—Gear selector lever
2—Drive-to-fourth switch connector
3—Neutral position switch connector
4—Park position switch connector
5—Gear selector illumination module
6—Gear selector interlock solenoid
7—Security system Active LED

Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26 - External Controls
Diagnosis and Testing
Symptom Chart
Symptom Chart
Pinpoint test A: P0706
Special Tool(s)

Digital multimeter

Generic scantool
SymptomPossible SourcesAction
DTC P0706 Transmission range sensor circuit range /
performanceSelector cable maladjusted
Rotary switch fault
D to 4 switch fault
Rotary position switch fault
Harness fault
Connector pins(s) bent, loose or
corroded
*
*
*
*
*
*GO to Pinpoint Test A
*
PINPOINT TEST A : P0706
TEST CONDITIONSDETAILS/RESULTS/ACTIONS
A1: RETRIEVE DTCS
• NOTE: Battery and or ECM disconnection prior to scanning wi
ll erase all data, ensure that the correct DTC is present.
Connect the scan tool 1
Have the DTC(s) and freeze frame data been recorded?
Yes GO to A2
A2: STATUS / RELATIONSHIP CHECK

Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26 - Brake Shift Interlock Actuator Adjustment
General Procedures

1. Disconnect battery ground cable.
Remove the battery cover.
2. Remove the J-gate surround, Section 501-05.
3. Remove the console finisher ve neer panel, Section 501-12.

4. Remove the interlock soleno id actuating lever cover.

5. Move the shift lever to N.
Operate the gearshift interlock latch manually to release
the selector lever from P .

6. NOTE: Assistance from anot her person is required.
Adjust the gearshift interlock solenoid. 1. Slacken the solenoid fixings.
2. Hold the selector lever midway between P and R .
3. Move the solenoid rearwards, against spring pressure, to take up the free play.
4. Tighten the soleno id securing nuts.
5. Ensure that the interloc k actuating lever has no free
play with the selector lever midway between P and

Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26 - Brake Shift Interlock Ac tuator Manual Override
General Procedures



1. To override the gearshift interlock:
1. Unscrew the release catch blanking plug.
2. Insert the ignition key into the aperture, depress the release catch and simultan eously move the gear
selector lever from the Park position. The lever will
only move approximately 25 mm with the key
inserted.
3. Remove the ignition key and replace the blanking plug.

Automatic Transmission/Transax
le External Cont
rols - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26 - Ki ckdown Switch Adjustment
Gen
eral Procedures
1. Ensure that the throttle cabl e is correctly adjusted, see
19.20.06.
2. See the PDU User Guide for relevant software - 1040.
3. With PDU connected, running and the message 'EXISTING
COMPONENTS TO BE TESTED YES / NO' displayed;
1. Select YES.
2. Select ENTER.
3. Follow the messages given on the screen.
4. Press ENTER on the PDU screen.

5. F
ollowing the PDU instruction;
1. Push the throttle pedal until light contact is made with
the kickdown switch and hold.
2. Press ENTER on the display.
3. Note the percentage throttle open data (displayed as a bar graph).
• NOTE: Ensure that contact with the switch does not
result in switch movement.
4. Release the throttle pedal.
6. If the target 90% throttle open specification is NOT achieved
the switch must be ad justed as follows:

7. Di
sconnect the kickdown switch multiplug.
Move the car

pet for access.

8. Adjust
the kickdown switch to th
e value as defined in step #6.
R
otate the switch in th
e required direction.


9.
Veri
fy the setting.
10. With the PDU instructions completed, connect the Kickdown
switch multiplug.

Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ 26 - Selector Lever Cable Adjustment
General Procedures

1. Disconnect battery ground cable.
Remove the battery cover.
2. Position the shift to N.
3. Remove the J-gate surround, Section 501-05.
4. Remove the console finisher ve neer panel, Section 501-12.
5. Remove the center console assembly, Section 501-12.

6. Slacken the selector cable locking nuts away from the
abutment.
7. Raise the vehicle for access.

8. Verify the transmission selector position ( N )
1. At the transmission, detach the inner cable from the selector lever.
2. With the lever moved fully rearward, push the lever forward two detents to achieve N.
3. Reconnect the inner cable.
9. From inside the vehicle.
10. NOTE: When setting the selector cable, ensure that the
transmission selector does not move from the N position.
Adjust the selector cable. 1. Position the shift in the N detent
2. Adjust the nuts to lock against the bracket without

Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26 - Br ake Shift Interlock Actuator
Removal and Installation
Removal
Installation

1. Disconnect battery ground cable.
Remove the battery cover.
2. Remove the J-gate surround, Section 501-05.
3. Remove the console finisher ve neer panel, Section 501-12.

4. Remove the interlock so lenoid lever cover.

5. Remove the gearshift interlock solenoid.
1. Remove the solenoid nuts.
2. Detach the solenoid from the latch pin.
3. Disconnect the solenoid multiplug.
1. Installation is th e reverse of the re moval procedure.
2. Fit the gearshift interlock solenoid.
1. Connect the solenoid multiplug.
2. Locate the solenoid on the latch pin.
3. Fit the solenoid securing nuts.

Automatic Transmission/Transaxle External Controls - 4.0L NA V8 -
AJ27/3.2L NA V8 - AJ26 - Kickdown Switch
Removal and Installation
Removal
Installation



1. Disconnect the kickdown switch multiplug.
Move the carpet for access.

2. Remove the kickdown switch.
Rotate counter-clockwise.
1. Installation is th e reverse of the re moval procedure.
2. The kickdown switch MUST be adjusted in accordance with
(44.15.38).