ESP JAGUAR X308 1998 2.G Repair Manual

do
wnpipe.

2. F
it the downpipe catalytic converter.
Fit the down

pipe assemb
ly to the manifold
Fi
t, but do not fully tighten, the mounting bracket securing

bolts. (Leave loose until the nu ts securing the downpipe to
the exhaust manifold are fitted.)
3. Lower the ramp.

4. Tigh
ten the nuts securing the downpipe flange to the manifold
flange..

5. Connec
t the oxygen sensor multiplugs.
Con

nect the plug(s) to the respective (previously noted)
sensor(s).
Cor
rectly position the multiplu
gs on the mounting bracket.
6. Raise the ramp.

7. Tigh
ten the mounting brac
ket securing bolts.
8. Fit the front muffler; refer to Operation 30.10.18.
9. Lower the ramp.


10

.
Remove the paintwork protection sheets and close the engine
cover.

3. Lower the ramp.

4. Tighte
n the nuts securing the downpipe flange to the manifold
flange.

5. Connec t
the oxygen sensor multiplugs.
Con
n
ect the plug(s) to the respective (previously noted)
sensor(s).
Cor r
ectly position the multiplu
gs on the mounting bracket.
6. Raise the vehicle on the ramp.

7. Tigh ten th
e mounting brac
ket securing bolts.
8. Connect the downpipe catalytic converter to the front muffler.
1. Position a new gasket to the flange studs at each side.

Climate Co
ntrol System - General In
formation - Climate Control System
Description an
d Operation
CAUTION: Observe all relevant safety requirements. Wear suitable eye and skin protection Do not mix HFC 134A and
CFC 12 refrigerants. Do not vent refrigerant directly to atmosphere and always use Jaguar approved recovery, recycle and
recharge equipment. Note the amount of recovered refrigerant; it will indicate the state of the system.
Working Practices
Be aware o
f, and comply with al
l health and safety requirements , whether they be legislative or common sense. This applies
to conditions set both for the operator and workshop.
Before commencing any repair or service procedure, disconnect the vehicle battery ground lead and protect the vehicle,
where appropriate, from dirt or damage.
Work in a well ventilated, clean and tidy area.
Keep all components and tools clean.
Recovery, recycle and recharge equipment must meet, or ex ceed, the requirements detailed in the Specification sub-
section.
Handling Refrigerant

We
ar eye protection at all times. Use gloves and keep all
skin covered that may come into contact with refrigerant.
Should refrigerant come into co ntact with eyes or skin, wash the affected area with cool water and seek medical advice; do
not attempt to treat the condition yourself.
Avoid breathing refrigerant vapor; it may cause irritation to the respiratory system.
CAUTION: Never use high pressure comp ressed air to flush out a system. Under certain ci rcumstances a combination
of HFC 134A refrigerant, compressed air and a source of combus tion (welding and brazing operations in the vicinity), may
result in an explosion and the release of potentially toxic compounds.

HFC 134A and CFC 12 refrigerants must neve r come into contact with each other. They will form an inseparable mixture
which can only be disposed of by incineration.
Do not vent refrigerant directly to atmo sphere; always use Jaguar approved recove ry equipment. Never depress the charge
or discharge port valves to check for the pr esence of refrigerant.
HFC 134A refrigerant is fully recycleable and it may be 'cleaned' by the recovery equipment and therefore re-used following
removal from a system.

WARNING: NEVER USE A CFC 12 ANALYZ
ER OR NAKED FLAME TYPE.
Leak tests should be carried out with a UV spot lamp or an electronic analyzer which is dedicated to HFC 134A refrigerant.
Handling Lubricati
ng Oil
Av
oid breathing lubricant mist; it can cau
s
e irritation to the respiratory system.
Always use fresh oil from a sealed containe r and do not leave oil exposed to the atmosphere for any reason other than to fill
or empty a system. PAG oil is very hygr oscopic (absorbs water) and will rapidly become contaminated by atmospheric
moisture.

PAG oil is NOT compatible with previously used mineral based oi ls and must NEVER be mixed. Do not re-use oil when it has
been separated from refrigerant, following a re covery cycle. Dispose of used oil safely.
System Maintenance
Plug pipes an
d units immediatel
y after disconnection an d do not remove the plugs until immediately before making the
connection. Do not leave the system open to atmosphere.
The receiver drier must be renewed if the compressor has failed or if it is susp ected that debris may be present in the
system.
It is not always necessary to renew th e receiver drier if the correct procedur es have been followed. However, if a
component or part of the system is left dismantled for more than five minutes, it may be advisable to renew the receiver
drier. This guidance is based on UK average humidity levels; lo cations with lower humidity levels will be less critical to
moisture contamination. It must be stressed however th at there is not a safe period for work to be carried out in.
Do not use any replacement parts su pplied without transit plugs and seals - return them to the supplier.
Diagnostic equipment for pres sure, mass and volume should be calibrated regularly and certified by a third party
organization.
Use extreme care when handling and securi ng aluminum fittings; always use a backing spanner and take special care when
handling the evaporator.
Use only the correct or re commended tools for the job and apply the manufacturer's torque specifications.
Graph - High S
ide Pressure against Ambient Temperature

8.8. Automatic
Symbol indicates when the control of , temperature, fan speed and air distribution are all in Auto mode.
9. 9. External
There are two modes of external ambient temperature selection;
Quick Display. Pressing the button for <1.5 seconds (con firmed by a single bleep) will display the external
temperature for 4 seconds.
Continuous Display. Pressing and holding the button fo r >1.5 seconds (confirmed by two beeps) displays the
external ambient temperature continuously, the value of which will be updated every 4 seconds given that vehicle
road speed is > 25 km/h. Pressing the button again fo r <1.5 seconds resets to the previous display.
• NOTE: Continuous external temperature display will be cancel led when the ignition is switched OFF but not during engine
cranking.
10. 10. A/C
This push-on / push-off button will either select or deselect (as indicated by the state lamp) the refrigeration system.
The refrigeration system is automatically engaged when the Auto button is pressed.
• NOTE: Interior misting of screens may be reduced by continuous operation of th e refrigeration system.
11. 11. Auto
When selected and the state lamp lit, A/C mode will be operat ional and control of vent outlet temperature, fans speed and
air distribution will be automatic.
AUTO mode will disengage should manual air distribution or defrost buttons be operated or the manual fan speed knob be
rotated.
• NOTE: Automatic temperature control is constantly main tained irrespective of selected manual overrides.
12. 12. Defrost
Push-on push-off button, which when engaged will direct all air to the front and side glass at maximum fan speed. The
heated windshield (if fitted) will also be energized for a timed cycle of 6,5 minute s, but may be cancelled by pressing the
HEATED WINDSHIELD (F) button. Pressing 'DEF' again will retu rn to the last setting with automatic temperature control
being maintained.
Directing warm and humid air onto a cold screen can produce interior misting of screens. Operating the climate control
system without the refrigerati on system operating will exacerbate this problem.
• NOTE: Directing cold air onto the screen in warm humid conditions can produce external condensation.
13. 13. Heated Windshield (F)
Pressing the heated windshield button (whe re fitted) will energize the electrically heated windshield elements for a timed
cycle of 6,5 minutes; pressing the button again will cancel the request. Should the engine stall or the ignition be turned
OFF, the timer will be cleare d and the function cancelled.
• NOTE: The heated windshield may be activated with the cl imate control system OFF but the engine must be running.
In very cold ambient temperatures, icing of the interior of the glass is possible when the climate control system is operating
in AUTO mode; to reduce this poss ibility the A/CCM provides automatic operation of the heated windshield.
With the following conditions met, the heated windshield will automatically energize but the state lamp will NOT be lit.

The heater matrix temperature sensor is a thermistor which changes its electrical resistance in response to changes in air
temperature converting a temperature rating to an electrical signal.
The sensor connector is located on the RH SIDE of the air conditioning unit. The sensor bead is located inside the unit down-
stream from the heater matrix and measures the 'post-heater' air temperature, before the air is distribu ted to the cabin The
sensor provides a signal to the A/CCM which adjusts the duty ratio of the water valve to provide the required air
temperature from the heater.
Ambient Temperature Sensor
The sensor is a thermistor which changes its electrical resistance in response to changes in air temperature, converting a
temperature rating to an electrical signal.

The ambient temperature sensor measures exterior air temper ature and is mounted on the crossbeam, in front of the
condenser on the LH side.

The signal from the ambient sensor allo ws the A/CCM to compensate for the ambient conditions and to display the
information on the control panel - updated every four (4) seconds.
Sensor response is 'damped' by the A/CCM and ther efore does not appear to react to temperature chan
ges as quickly as the

other sensors. This feature prevents the effects of sudden changes in air outlet temperatures due to factors such as:
Recirculating air from the engine cooling pack at low vehicle speeds Sudden changes in ambient temperature The effects of water splash
Motorised In-car Aspirator.

An intake grille (mounted on the fascia , outboard of the steering column and below the EOD vent) houses the aspirator
thermister. The remotely mounted motor / fan assembly draws ca bin air through the grille and thus over the thermistor; a
flexible hose connects both components.
The electrical resistance of the thermistor changes in response to variations in air temperatur e, this change being converted
into an electrical signal. The A/CCM uses this signal to adjust the temperature, airflow and air distribution from the air
conditioning unit.
Coolant Temperature Signal.
This signal is supplied to the A/CCM from the instrument cluster, the input being required to:
Provide blower inhibit control , to avoid the system in heat ing mode delivering cold air when the coolant temperature is below 35°C unless DEFROST is selected. To progressively increase the fan speed up to maximum blower speed during warm up control. To assist in the control of the outlet temperature. To avoid possible pump or valve damage ca used by ice particles in the coolant.
Compressor ON Signal.
This signal monitors the compressor relay to confirm the compressor operating state and so provide relevant fault
information.
Servo Motor Control.
Flap position, which directs the flow of air through the system, is controlled by servo motors; these may be driven in either
a clockwise or anti-clockwise direction by signals from the A/ CCM. Motor, thus flap position, is monitored via a feedback
potentiometer which is situated within the motor housing.
Servo motors control the following flaps:

Horn - Horn
Description and Operation
The horns, located behind the radiator gril le, each side of the radiator, are controlled by the Body Processor Module (BPM),
as described below.
The switch, located on the steering wheel pad, is operated, it signals the BPM to sound the horn. The BPM responds by
providing an earth from the horn-output to the horn relay coil. The relay contacts are subsequently closed and the horns
sound.
The horn operating relay, R6 is located in the engine compartm ent fusebox at the left hand side of the engine compartment.

Exterior Lighting - Exterior Lighting
Description and Operation
A multi-function switch located on the left stalk of the steering column switch assembly permits selection of either parking
(side), headlamps, auto-headlamp or off. Selection of a particular mode provides the appropriate input to the body
processor module (BPM).
Where the auto headlamp function is incorporated, a light sensor in the interior rear view mirror monitors ambient light and
provides an input to the BPM. The BPM responds by switching the low beam headlamps on or off as appropriate for the
prevailing light conditions.
The front and rear fog lamp switch is located on the fascia outboard of the steering column.
Front Lamps

Headlamp assembly
Each headlamp assembly consists of tw o headlamp units. The dipped beam lamp unit is located outboard and the main
beam lamp unit located inboard also carries the front parking (side) lamp. Access for bulb replacement is from the engine
compartment.
ItemPart NumberDescription
1—Headlamp (dip beam)
2—Headlamp (main beam)
3—Front Parking (side) Lamp
4—Front Direction Indicator
5—Front Side Marker
6—Side Repeater Lamp
7—Fog Lamp

Direction indicator and side marker lamps
Each front direction indicator and side marker lamp is retained in the bumper cover by a lug at one end and a spring clip at
the other end. The side marker lamps are not electrically connected for certain markets.
The side repeater lamps are secured by sp ring clips on the lower edge of the lamp unit. In certain markets Jaguar leaper
badges are substituted for side repeater lamps.
Fog lamps
The fog lamps are located in recesses in the front bump er and secured by three screws. The la mps which are not
interchangeable left to right, are accessed from the rear of the bumper.
Operation
All lamps are controlled by the BPM which provides an appropriate output in response to an input received when a selected
switch is operated.
All lamps receive an input direct from th e BPM with the exception of the main be am, dip beam and front fog lamps which
receive an input from the BPM vi a the respective relays and fuses; refer to section 418-01.
Fault analysis must be undertaken using the PDU. Refer to Diagnosis and Testing.
Consult the relevant Electrical Guid e for details of circuit operation.
Rear Lamps

ItemPart NumberDescription
1—License Plate Lamps