throttle JAGUAR X308 1998 2.G Manual PDF

CAUTI
ON: When probing connectors to take
measurements in the course of the pinpoint tests, use the adaptor kit,
part number 3548-1358-00.
• NOTE: When performing electrical voltag e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
Sy
mptom Chart
Sy

mptom
Possib
le source
Acti
on
Engine

cranks, but does not fire
Secu
rity system /Immobiliser
engaged
Thr
ottle contaminated
Harness damage


F

uel pump relay
Fue

l system
R

efer to service action S491

Contact dealer techn
ical
support for information
on security system. Chec k bulletins for throttle
cleaning procedure. For fuel pump relay circuit
tests, GO to Pinpoint Test E.
.
Check fuel pressure,


REFER to Section 310
-00
Fuel System
- Gen
eral
Informati

on
.
Chec
k for associated DTCs
. Check service actions.
Engine
cranks and fires, but will
not start
F
uel pump relay
Thr

ottle contaminated
Purge

valve
Fue

l pump
Engine coolan

t temperature
(ECT) sensor
Spark plugs
fouled
Ignition coil

failure(s)
Check f

or water ingress into
spark plug wells
HT sho
rt to ground (tracking)
check rubber boots for cracks/damage
Cyl
inder compression loss
(short-term. Refer to bulletin;
303-52)
R
efer to service action S491

F
or fuel pump relay tests,
GO to Pinpoint Test E.
.
Check bull
etins for throttle cleaning procedure. For

evaporative emissions tests,
REFER to Section 303
-1
3 Evaporative Emissions
. Chec

k fuel pressure,
REFER to Section 310
-00
Fuel System
- Ge
neral
Informati

on
.
F
or ECT sensor circuit tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
For ign
ition system,
REFER to Section 303
-07
Engine Ignition
.
Check bulletins an d service
actions.
D

ifficult to start cold
Roc
hester valve
Batt

ery
Thr

ottle contaminated
Fue

l pump
Engine coolan

t temperature
(ECT) sensor
Purge
valve
Cyl

inder compression loss
(short-term. Refer to bulletin;
303-52)
Blocked part-load breather (
service action S474)
R

efer to service action S491

F
or rochester valve tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
F
or battery information,
REFER to Section 414
-0
1 Battery, Mounting and
Cables.
Check bull
etins for throttle cleaning procedure.
Check fuel pressure,
REFER to Section 310
-00
Fuel System
- Ge
neral
Informati

on
.
F
or ECT sensor circuit tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
For evaporat
ive emissions tests,
REFER to Section 303
-1
3 Evaporative Emissions
. Check bulletins an

d
service actions.
D
ifficult to start hot
Roc
hester valve
Purge

valve
Thr

ottle contaminated
Fue

l pump
Engine coolan

t temperature
(ECT) sensor
Blocked part-load breather (
service action S474)
Injec

tor leak
F
or Rochester
valve test,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
Fo
r injector leak test, REFER to technical service
bulletin, 303-39. Check fuel pressure, For evaporative emissions components,
REFER to Section 303
-1
3 Evaporative Emissions
. F

or ECT sensor tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls. D

ifficult to start after hot soak
(vehicle standing after engine has
reached operating temperature)
Roc
hester valve
Thr

ottle contaminated
Purge

valve
Fue

l pump
Engine coolan

t temperature

(ECT) se
nsor
Blocked part-load breather
(s
ervice action S474)
Injec
t
or leak
Engine stalls
soon
after start
F
u
el pump relay
ECM relay Thr
o
ttle contaminated
CMP/CKP sen
s
or
synchronization malfunction
Harness Fuel
pump
MAF
s
ensor malfunction
Engine coolan
t
temperature
(ECT) sensor
Fue l
lines
Air leakage Fu

el pressure regulator
F
o
r fuel pump relay tests,
GO to Pinpoint Test E.
.
F or ECM
relay tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
Check bull etins for throttl
e cleaning procedure. For

CMP/CKP sensor tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
Chec k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Ge
n
eral
Informati
o
n
.
F or MAF sensor and
ECT sensor tests,
REFER to Section 303
-14 Electronic En
gine
Controls.
For fuel l
ine information,
REFER to Section 310
-01
Fuel Tank and Lines
.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
F o
r fuel pressure regulato
r check, GO to Pinpoint
Test D.
.
Engine h e
sitates/poor
acceleration
Fue l
pump
Exhaus
t gas
recirculation
(EGR)
Air leakage Stop lamp swi t
ch
Throttl
e
sensors
Throttl
e
motor
Spark plugs

fouled
Check f
o
r water ingress into
spark plug wells
Ignition coil fail
ure(s)
HT sho
rt to ground (tracking)
check rubber
boots for
cracks/damage
ECM failu r
e
Chec
k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Ge
n
eral
Informati
o
n
.
F o
r EGR information,
REFER to Section 303
-08 En gin
e Emission
Control.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
F or stop l
amp switch in
formation, refer to the
wiring diagrams. For throttle position sensor and throttle motor relay tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
For ign i
tion system,
REFER to Section 303
-07 En
gine Ignition
.
Contact dealer techn i
cal
support for advice on
possible ECM failure.
Engine ba ckfiresFuel
pump
Air leakage MAF s
e
nsor
HO2 sensors Spark plugs
Check fo
r water ingress into
spark plug wells
HT short to ground (tracking) check rubber
boots for
cracks/damage
Ignition coil fail
ure(s)
Chec
k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Ge
n
eral
Informati
o
n
.
F or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
For MAF and HO2
sensor circuit tests,
REFER to Section 303
-14 Electronic En
gine
Controls.
For igni
tion system,
REFER to Section 303
-07 En
gine Ignition
.
Engine
s
urges
Air leakage Fue
l
pump
Stop lamp swi
t
ch
MAF s
e
nsor
Harness Throttl
e
sensors
Throttl
e
motor
Spark plugs
Check fo
r water ingress into
spark plug wells
HT sho rt to ground (tracking)
check rubber
boots for
cracks/damage
ECM failu r
e
F
or i
ntake system information,
REFER to Section 303
-1 2
Intake Air Distribution
and F
ilt
ering
.
Chec k fu
el pressure,
REFER to Section 310
-00 Fu
el System
- Gen
e
ral
Informati
o
n
.
F or stop l
amp switch in
formation, refer to the
wiring diagrams. For MAF se nsor, throttle position
sensor and throttle motor relay tests,
REFER to Section 303
-14 Elec tronic En
gine
Controls.
For ign i
tion system,
REFER to Section 303
-07 En
gine Ignition
.
Contact dealer techn i
cal
support for advice on
possible ECM failure.

Driver Informa
tion Chart
•
NOTE: Use this table to identify DTCs associated with the me
ssage center display, then refer to the DTC index for possible
sources and actions.
• NOTE: For definitions of Default Modes, see the foot of this table.
Engine deton
ates/knocks
Fue
l pump
HO2 sensors Air leakage Blocked part-load breather
(
service action S474)
Mass ai

r flow (MAF) sensor
Chec
k fuel pressure.
REFER to Section 310
-00
Fuel System
- Gen
eral
Informati

on
.
F
or HO2 sensor circuit
tests, check for DTC
indicating which sensor and follow indicated
pinpoint test. For intake system information,
REFER to Section 303
-1
2 Intake Air Distribution
and F

iltering
.
Check service
action S474. For MAF sensor circuit
tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
No

throttle response
Throttl
e sensors
Throttl

e motor
F
or throttle position se
nsor and throttle motor
relay tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
Poor throttle responseThrottl

e sensors
Throttl

e motor
Air leakage Mass ai

r flow (MAF) sensor
F
or throttle position se
nsor and throttle motor
relay tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
Fo
r intake system,
REFER to Section 303
-1
2 Intake Air Distribution
and F

iltering
.
For MAF
sensor tests,
REFER to Section 303
-14 Elec
tronic Engine
Controls.
Warning
lightMess
age
De
fault Mode
DT
C
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1224
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1229
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P01
22, P0123,
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P02
22, P0223
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P0121
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P11
22, P1123
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P12
22, P1223
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P11
21, P1632
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P12
51, P0560, P1658
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1631
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1611
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1633
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1609
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P05
06, P0507
Re

d
Engine
Failsafe
Lim
p-Home
P1656

Mode
RedEngine Fails
afe
Mode
Engine
shut-down when combined with other
throttle failures
P1254
RedEngine Fails
afe
Mode
Engine
shut-down when combined with other
throttle failures
P1250
AmberEngine Fails
afe
Mode
Cruis e
inhibited
P1516
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P1517
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P1571
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P1696
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P0568
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P0570
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P0569
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P0567
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P0566
Ambe
rEngine Fails
afe
Mode
Cruis e
inhibited
P1697
Re
dRe stri
cted
Performance
Li mp-Hom
e unavailable. Reverse throttle
progression enabled
P05 60,
P1254
Ambe
rRestri
cted
Performance
Li mp-Hom
e unavailable. Reverse throttle
progression enabled. High idle speed
P12 50,
P1254
Re
dRe stri
cted
Performance
Li mp-Hom
e unavailable. Reverse throttle
progression enabled
P1250
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P01 16,
P0117, P0118, P0125
Ambe
rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P01 01,
P0102, P0103, P0104
Ambe
rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P03 00,
P0301, P0302, P0303, P0304, P0305,

P0306, P0307, P0308, P1313, P1314
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P03 27,
P0328, P0332, P0333, P1648
Ambe
rRestri
cted
Performance
R e
verse throttle pr
ogression enabled
P1474
AmberRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P1230
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P1671
Ambe rRestri
cted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P11 12,
P1113
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1601 (SC on
ly)
AmberRestri
cted
Performance
Gearbox defau l
t to 4th gear
P16
05 (
NA only)
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P0702
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1795
AmberRestri

cted
Performance
Gearbox defaul
t to 4th gear
P1796
AmberRestri

cted
Performance
Gearbox defaul
t to 4th gear
P1797
Ambe
rRestri
cted
Performance
Gearbox defau l
t to 4th gear
P1605
Ambe
rNoneGearbox defau l
t to 4th gear
P0705 (SC on
ly)
AmberNoneGearbox defau l
t to 4th gear
P0706
Ambe
rNoneGearbox defau l
t to 4th gear
P1720

Default mode Definitions

MECH
ANICAL LIMP-HOME MODE:

No el
ectronic throttle operation (mechanical
operation for last quarter of pedal travel)
M
aximum 25° throttle opening,
depending on adjustment of th rottle mechanical linkage
Engine
speed restricted to 3000
rpm maximum, by fuel cut-off
Hi
gh idle speed (1200 rpm approx.)
Misfire

at idle, due to cylinder cut as a means of control
ling idle speed (the misfire will switch cylinders, as the
strategy varies th e cylinder cut)
Cruise (speed) contr
ol inhibited
REVERSE THROTTLE PROGRESSION ENABLED:
El
ectronic throttle operation, limited to maximum 25°
Cruise (speed) contr

ol inhibited
• NOTE: The throttle oper ation uses the same map as for reverse gear.
ENGINE SPEED LIMIT:
Engine
runs normally, up to 3000 rpm
Engine

speed restricted to 3000
rpm maximum, by fuel cut-off
Cruise (speed) contr
ol inhibited
LIMP-HOME UNAVAILABLE:
Cruise (speed) contr
ol inhibited
R

everse throttle pr
ogression engaged at second occurrence of DTC flagging
Diagnostic Trouble Code (D
TC) index
DT
C
Cond
ition
P
ossible Causes
Acti
on
P0171Right-hand cylinders combustion too

leanAir
intake leak between MAF
sensor and throttle
F
uel filter system blockage
F

uel injector blockage
F

uel pressure regulator failure (low

fuel pressure)
Low f
uel pump output
H0

2S harness wiring fault
E

xhaust leak (before catalyst)
ECM receivi

ng incorrect signal from

one or more of the following
sensors - ECT, MAF, IAT, TP.
Fo
r intake system,
REFER to Section 303
-12
Intake Air

Distribu
tion and Filtering
.
F
or fuel filter,
REFER to Section 310
-01
Fuel Tank
and Lines.
Chec
k the fuel injectors. Check the
fuel pressure regu lator. Check fuel
pressure. For HO2S circuit tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
F
or exhaust information,
REFER to Section 309
-00
Exhaust
Sy

stem
.
For se
nsor circuit tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
P0172Right-hand cylinders combustion too

ri
ch
Engine
misfire
Bl

ocked air filter
F

uel system return blockage
Leak

ing fuel injector(s)
F

uel pressure regulator failure
(high fuel pressure)
ECM receivi
ng incorrect signal from

one or more of the following sensors - ECT, MAF, IAT, TP
Chec
k for 'engine misfire detected'
DTCs. Check the air filter element,
REFER to Section 303
-12
Intake Air

Distribu
tion and Filtering
.
Chec
k the fuel lines,
REFER to Section 310
-01
Fuel Tank
and Lines.
Chec
k the fuel injectors,
REFER to Fuel Injectors
- in t
his
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
.
Check the fuel
pressure,

REFE
R to Section 310
-00
Fu
el
Sy
ste
m
- General

Information
.
Check f o
r DTCs indicating a sensor
fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0174
Left-hand cyl i
nders combustion too
lean
Air in
take leak between MAF
sensor and throttle
F u
el filter system blockage
F
u
el injector blockage
F
u
el pressure regulator failure (low

fuel pressure)
Low f u
el pump output
H0
2S harness wiri
ng fault
E
x
haust leak (before catalyst)
ECM receivi
n
g incorrect signal from

one or more of the following sensors - ECT, MAF, IAT, TP
F o
r air intake sy
stem information,
REFER to Section 303
-12 Int
ake Air

Distribu tion and Filterin
g
.
Check the fuel fi lter,
REF
ER to Section 310
-01
Fu
el Tank
and Lines.
Chec k the
fuel injectors,
REFER to Fuel Injectors
- in t h
is
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
. Ch
eck the fuel
pressure,
REFER to Section 310
-00 Fu
el
Sy
ste
m
- General

Information
.
Check f o
r DTCs indicating which HO2

sensor is faulty,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
Check f o
r DTCs indicating a sensor
fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0175Left-hand cyli

nders combustion too
rich
Engine m
isfire
Bl
ocked air
filter
F
u
el system return blockage
Leak
i
ng fuel injector(s)
F
u
el pressure regulator failure
(high fuel pressure)
ECM receivi n
g incorrect signal from

one or more of the following sensors - ECT, MAF, IAT, TP
Check for 'en
gine misfire detected'
DTCs. Check the air filter element,
REFER to Section 303
-12 Int
ake Air

Distribu tion and Filterin
g
.
Chec k the
fuel lines,
REFER to Section 310
-01 Fu
el Tank
and Lines.
Chec k the
fuel injectors,
REFER to Fuel Injector
- Vehicles Wi
thout: Supercharger
/

Fue
l Injector
- Ve
hicles With
:
Supercharger
in this
section.
For fuel pressure regulator check,GO
to Pinpoint Test D.
. Check for DT
Cs
indicating a sensor fault,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
P0201F
u
el injector circuit malfunction, Cyl

1
Injector discon n
ected
Inject
or wir
ing open or short circuit

Injector fail
ure
F
o
r fuel injector circuit tests,GO to
Pinpoint Test A.
.
P0202Fu
el injector circuit malfunction, Cyl

3
P0203F u
el injector circuit malfunction, Cyl

5
P0204F u
el injector circuit malfunction, Cyl

7
P0205Fu
el injector circuit malfunction, Cyl

2
P0206Fu
el injector circuit malfunction, Cyl

4
P0207F u
el injector circuit malfunction, Cyl

6
P0208F u
el injector circuit malfunction, Cyl

8
P0300Ran d
om misfire detected
ECM t
o
ignition coil primary circuit
faults (cylinder misfire detected DTCs also logged)
Ignition coil ground circuit; open
ci
rcuit, high resistance
F
u
el injector circuit fault(s)
(injector DTCs also logged)
F o
r ignition circuit tests,
REFER to Section 303
-07 En
gine
Ignition.
F or engi
ne information,
REFER to Section 303
-00 En
gine
Sy
ste
m
- General

Information
.
F o
r fuel injector circuit tests,GO to

Ignition coil
failure(s)
HT sho

rt to ground (tracking)
check rubber boots for cracks/damage
Spark plug
failure/fouled/incorrect
gap
Cy
linder compression low
F

uel delivery pressure (low/high)
F

uel injectors restricted/leaking
Fuel contamination


P

AS pulley bolts loose (see Service

Action S462)
W
orn camshaft/broken valve
springs
P
inpoint Test
A.
.
Check fuel
pressure,
REFER to Section 310
-00
Fuel
Sy

stem
- General
Information
.
Chec
k fuel injectors,
REFER to Fuel Injectors
- in t
his
section.
Check service actions.
P0301Misfire
detected, Cyl 1
R
EFER to possible sources for P0300
R
EFER to actions for P0300.
P0302Misfire

detected, Cyl 3
P0303Misfire

detected, Cyl 5
P0304Misfire

detected, Cyl 7
P0305Misfire

detected, Cyl 2
P0306Misfire

detected, Cyl 4
P0307Misfire

detected, Cyl 6
P0308Misfire

detected, Cyl 8
P0460F

uel level sense signal performance
Fue
l level sensor
to instrument
cluster circuits in termittent short
or open circuit
F
uel level sensor failure
Instrument cluster
faul
t (incorrect
fuel level data)
F
or fuel level sensor tests,GO to
Pinpoint Test B.
.
P1224Throttl
e control position error
Thro
ttle adaptations not performed

after battery disconnect
TP se
nsor disconnected
TP se

nsor to ECM sense circuits;
open circuit, hi gh resistance
Throttl
e motor relay failure
Th

rottle motor relay to ECM circuit

fault
Throttl
e motor relay power supply
open circuit
ECM ground circuit faul
t (relay coil
drive)
Throttl
e motor to ECM drive
circuits; open circuit, short circuit, high resistance
Throttl
e motor failure
Throttl

e body failure
Carry
out the throttle adaptation
procedure,
REFER to Section 303
-14
Electronic
Engine

Controls
.
ECM adaptations. For
throttle motor
relay tests, throttle position sensor tests, ECM ground tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
P1229Throttl

e motor control circuit
malfunction
Throttl
e motor disconnected
Throttl

e motor to ECM drive
circuits; short circuit or open circuit
Throttl
e motor failure
Fo
r throttle moto
r relay tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
P1250Engine

load malfunction
Air
intake leak
Engine

breather leak
TP se

nsor circuit fault (DTC P0121)

Throttl
e valve spring failure
F
or air intake system,
REFER to Section 303
-12
Intake Air

Distribu
tion and Filtering
.
Chec
k engine breather system for
leaks. For TP sensor tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
P1313Right-hand cylinders misfire rate
cat
alyst damage (this DTC will flag
only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.
P1314L

eft-hand cylinders misfire rate
catalyst damage (this DTC will flag only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.

Pinpoint Tests
P1316Mi
sfire excess emission (this DTC
will flag only when accompanied by an individual cylinder misfire DTC: P0300-P0308)
Re
fer to possible causes for P0300-P0308
R
e
fer to actions for P0300-P0308.
P1611Thr
o
ttle angle malfunction
TP sensor
ci
rcuit fault
APP sensor circuit faul
t Throttle
assembly failure
ECM failu
r
e
F
or TP and APP
sens
or circuit tests,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
F o
r throttle assembly information,
refer to throttle body in this section.
Contact dealer technical support for advice on possible ECM failure.
P1612Throttl e
offset malfunction
TP sensor
ci
rcuit fault
APP sensor circuit faul
t Throttle
assembly failure
ECM failu
r
e
F
or TP and APP
sens
or circuit tests,
REFER to Section 303
-14 El
ectronic
Engine
C
ontrols
.
F o
r throttle assembly information,
refer to throttle body in this section.
Contact dealer technical support for advice on possible ECM failure.
P1646Fu
el pump 2 relay malfunction (this
DTC applies only to the
supercharger secondary fuel pump)
Fu
el pump 2 relay failure
Fu

el pump 2 relay to ECM circuit
fault
Fu
el pump 2 relay coil power
supply open circuit
ECM ground circuit faul t (relay coil

drive)
For fuel pump 2 r
elay circuit tests,
GO to Pinpoint Test C.
.
PI
NPOINT TEST A : DTC P0201, P0202, P0203, P0204, P0205, P0206, P0207, P0208; FUEL
INJECTOR CIRCUIT MALFUNCTION
• NOTE
: The DTC set will indicate which cylinder injector or circ
uit is faulty. Only in the event of multiple cylinder misfires
will it be necessary to chec k more than one injector or circuit, in which case, multiple DTCs will be set.
TES
T
CONDITIONS
D E
TAILS/RESULTS/ACTIONS
A1
: CH
ECK THE INJECTOR COIL RESISTANCE
Turn the ignition swi
t
ch to the OFF
position.
1
Disconne
ct the relevant injector electrical connector
, (IJ03 to IJ10, vehicles with AJ26 engine, PI07 to
PI14, vehicles with AJ27 engine).
2
Meas ure t
he resistance between the injector pins.
3
Is
t
he resistance between 12 and 16 ohms?
Yes GO to A2
.
No
INST
ALL a new injector.
REFER to Fuel Injector
- Ve hicles With
out: Supercharger

in this
section.
CLEAR the DTC. TEST the system for normal operation.
A2: CHECK
THE INJECTOR COIL INSULATION
Meas
ure t
he resistance between the inje
ctor pin 01 and the injector body.
1
Measure t
he resistance between the inje
ctor pin 02 and the injector body.
2
Are both re
sistances greater than 10 Mohms?
Yes GO to A3
.
No
INST
ALL a new injector. CLEAR the DTC. TE
ST the system for normal operation.
A3: CHECK THE INJECTOR
SUPPLY VOLTAGE
Turn the ignition swi
t
ch to the ON
position.
1
Disconne
ct the relevant injector electrical connector
, (IJ03 to IJ10, vehicles with AJ26 engine, PI07 to
PI14, vehicles with AJ27 engine).
2
Meas ure t
he voltage between the relevant injector harness electrical connector (IJ03 to IJ10, vehicles

with AJ26 engine, PI07 to PI 14, vehicles with AJ27 engine), pin 02 (BR) and GROUND.
3
Is the volt
age greater than 12 volts?
Yes GO to A4
.
No
R
EPAIR the circuit between the relevant injector harn
ess electrical connector, pin 02 and battery. This

Fuel Char
ging and Controls - Fu
el Injectors4.0L SC V8 - AJ26
Remo
val and Installation
Remov
a
l
Installation
1. Disc onne
ct battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Depressurize fuel syst em; refer to 19.50.02.
3. Drain radiator coolant; refer to 2
6.10.01.
4. Remove air cleaner cover / inta ke assembly; refer 19.10.30.
5. Remove throttle body; refer to 19.70.04.
6. Remove throttle induction elbo w; refer to (SC) 19.70.28.
7. Remove exhaust gas re-circulation valve (EGR) if fitted; refer
to 17.45.01.
8. Remove supercharger outlet duct and gasket; refer to
18.50.16.
9. Remove coolant outlet pipe; refer to (SC) 26.31.08 .
10. Remove supercharger drive belt; refer to 18.50.08.
11. Remove supercharger assembly; refer to 18.50.15.
12. Remove bank 1 or 2 charge air cooler as required; refer to
18.50.18 and / or 18.50.19.

13 . Di
sconnect fuel injector harness.
1. Disconnect injector connectors.
2. Loosen two nuts which se cure harness to camshaft
cover.
3. Reposition harness to al low access to injectors.

14. CAUTI
ON: Take care to avoi
d dropping any objects or
foreign matter into induction ma nifold with the fuel injectors
removed.
Remove fuel injector(s). 1. Prise out injector retaining clip, ensuring that it is not
ejected and lost. Note orientation of the clip.
2. Using a suitable implemen t, carefully lever injector
from fuel rail.
3. Discard injector O-rings.
15 . Cle
an all mating faces.

1.
Install
fuel injector(s).
1. Install new O-rings, lubricated with petroleum jelly, to
fuel injector.
2. Install fuel in jector into fuel rail. Press firmly until it is
felt to click into place.
3. Hold injector firmly down and fit injector securing clip
in the correct orientation.

2. Conne
ct fuel injector harness.
1. Reposition harness.
2. Tighten nuts which secure harness to camshaft cover.
3. Re-connect injectors.
3. Install charge air c ooler; refer to 18.50.18 and / or 18.50.19.
4. Install supercharger asse mbly; refer to 18.50.15.
5. Install supercharger driv e belt; refer to 18.50.08.
6. Install coolant outlet pi pe; refer to 26.31.08.
7. Install throttle induction elbow; refer to 19.70.28.
8. Install exhaust gas re-circulation valve (EGR) if applicable;
refer to 17.45.01.
9. Install throttle body ; refer to 19.70.04.
10. Install supercharger outlet duct; refer to 18.50.16.
11. Install air cleaner cover / intake assembly; re fer to 19.10.30.
12. Refill cooling system; refer to (SC) 26.10.01 .
13. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).