warning JAGUAR X308 1998 2.G Manual Online

Intake Air Distribution and Filtering - Throttle B
ody Elbow4.0L SC V8 -
AJ26
Re mo
val and Installation
Remova

l
1.
WARNING: BE
FORE PROCEEDING, IT IS ESSENTIAL THAT

WARNING NOTES GIVEN IN SECTION 100-00 (UNDER HEADING
'SAFETY PRECAUTIONS') AR E READ AND UNDERSTOOD.
Disconnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Re
move air cleaner cover / inta
ke assembly; refer 19.10.30.
3. Remove throttle assemb ly; refer to 19.70.04.
4. Remove exhaust gas recirculation (EGR) valve where installed;
refer 17.45.01.

5. Re
lease intake elbow from right-hand support bracket.
Re
lea
se brake servo vacuum pi
pe and disconnect pipe.
1. Disconnect vacuum pipe.
2. Remove upper bolt.

6. Relea
se intake elbow from le
ft-hand support bracket.
1. Disconnect vacuum pipe.
2. Disconnect engine breather T-piece.
3. Remove upper bolt.
4. Loosen, but do not remove, lower two bolts.

7. Re
move intake elbow from supercharger.
1. Release and pull back cl ips securing bypass hoses
at charge air coolers.
2. Remove four bolts.
3. Remove hoses from charge air cooler stub pipes.
Re move as
sembly from vehicle.
4. Discard gasket.
Cle a
n all mating faces.
8. Remove by-pass valve assembly from intake elbow.

Driver Info
rmation
•

NOTE: Use this table to identify DTCs associated with the me
ssage center display, then refer to the DTC index for possible
sources and actions.
• NOTE: A trip is an ignition OFF, 30 seconds delay, ignition ON cycle, plus a minimum coolant temperature increase of 22°
C (40°F) after which the coolant temperat ure should reach a minimum 71°C (160°F)
Diagnostic Trouble C
ode (DTC) index
Sy
m
ptom
Possib
l
e Source
Acti
o
n
D
i
fficulty in filling
R
e
striction in the vapor line between the fuel tank and the
carbon canister outlet/atmospheric port
Check f or free f
low of air.
F
u
el smell
Adaptat
i
ons incomplete
Cani
st
er purge valve inoperative
Carry
o
ut the adaptations
procedure,
REFER to Section 303
-14 Ele c
tronic Engine Controls
.
Chec k cani
ster purge valve
operation.
M e
ssage center display

(see below)
Fue l
filler cap missing/not
tightened after refuelling
Check fu
el filler cap condition
and fitment.
Warning Li
ght
Mess
age Defaul
t Mode
DT
C
RedCheck Engine (after two
trip
s)
ECM de
fa
ult (canister purge inhibited, adaptive fuel
metering inhibited)
P0442,
P0444, P0445,
P0447, P0448.
Re dCheck Engine (after two
trip
s)
No
neP04 52,
P0453.
Di
agno
stic
Trouble Code
De scr
iption
Possib
l
e Source
Acti
o
n
P0442Sy
st
em leak detected
F
u
el tank filler cap seal defective
Sy
ste
m leak (c
anister damage,
pipework damage)
Cani st
er close valve leaking
F
u
el tank leak
Chec
k fi
ller cap,
system pipework,
fuel tank,GO to Pinpoint Test A.
.
F o
r fuel tank information,
REFER to Section 310
-01 Fu
el Tank

and Lines.
P0444Canist
er purge valve circuit
open circuit
Cani st
er purge valve to ECM
drive circuit; open circuit, high
resistance
Cani st
er purge valve failure
F
or purge
valve circuit tests,GO to
Pinpoint Test B.
.
P0445Canist
er purge valve circuit
short circuit
Cani st
er purge valve to ECM
drive circuit; short circuit to ground
Canist
er purge valve failure
(stuck closed)
F or purge
valve circuit tests,GO to
Pinpoint Test B.
.
P0447Canist
er close valve (CCV)
circuit open circuit.
CCV power su pply ci
rcuit; open
circuit, short circuit
CCV to ECM drive circuit;
open
circuit, high resistance, short circuit to B+ voltage
CCV failure
Fo
r CCV circuit tests,GO to Pinpoint

Test C.
.
P0448Canist
er Close Valve (CCV)
circuit short circuit
Cani st
er close valve to ECM drive

circuit; short circuit to ground
Cani st
er close valve failure
F
o
r CCV circuit tests,GO to Pinpoint

Test C.
.
P0452 Fu
el tank Pressure (FTP)
sensor circuit; low voltage (low pressure)
FTP sen
sor disconnected
FTP sen

sor to ECM sense circuit;
open circuit, short circuit to ground
FTP sens
or to ECM power supply
circuit open circuit, short circuit to ground
FT
P sensor failure
For FT
P se
nsor circuit tests,GO to
Pinpoint Test D.
.
P0453Fu
el tank Pressure (FTP)
sensor circuit; high voltage
(high pressure)
FTP sen
sor to ECM signal ground
circuit open circuit
F T
P sensor to ECM wiring
(supply, sense, signal ground),
short circuit to each other
FTP sen
sor to ECM sense circuit
short circuit to B+ voltage
For FT P se
nsor circuit tests,GO to
Pinpoint Test D.
.
FT
P sensor failure
Sym
ptom Chart

E
vaporative Emissions - Evap
orative Emission Canister
Re
moval and Installation
Remov

al
WARNING: B
EFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER
THE HEADING 'SAFETY PRECAUTION S') ARE READ AND UNDERSTOOD.
I
nstallation
1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. R
aise vehicle on four post ramp.

3. N
OTE: Discard O-ring se
als from adapter elbows.
Disconnect inlet and outl et pipe adapter elbow.

4. R
emove EVAP canister assembly from body.
R

emove front mounting bolts.

5. Re
move rear mounting bolt.
Re

move EVAP canister.
1. NOTE: Install new O-ring seals to adapter elbows and apply
suitable lubrication.
Installation is th e reverse of the removal procedure.
2. Tighten to specification.

Evaporative Emissions - Evaporative Emission Canister Purg
e Valve
Re
moval and Installation
Remov

al
Installation
1. O
pen the engine compartment and fit paintwork protection
sheets.
2. Disconnect the battery.
R
emove the battery cover.
Di

sconnect the battery ground (negative) cable.

3. Di
sconnect the purge valve harness connector.

4. R
emove the two securing nuts.

5. WARNING: B
EFORE PROCEEDING, IT IS ESSENTIAL THAT

THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Disconnect the three valve hoses.
1. Pull off the vacuum pipe.
2. Release the clip and di sconnect the upper vapour
hose.
3. Release the clip and disconnect the lower vapour hose. Plug the hose (note the warning above).
1. R
emove the two mounting rubbers from the old valve and fit to

the new valve.
2. Fitting a new purge valve asse mbly is the reverse of the
removal procedure.

E
vaporative Emissions - Fuel
Tank Pressure Sensor
Re
moval and Installation
Remov

al
Installation

1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Drain the fuel tank using a suitab le suction pump/tanker. If the
On-board Refueling Vapor Recove ry (ORVR) system is fitted,
refer to General Procedures Section 310-01.
3. R
emove the fuel tank; refe
r to operation 19.55.01.

4. R
emove pressure sensor fro
m evaporative loss flange.
1. Installation is th e reverse of the re moval procedure.

Evapor
ative Emissions - Fuel Va
por Vent Valve Housing Seal
Remov
al and Installation
Re

moval
• NO
TE: The Removal and Installation procedur
es below show one type of flange but are applicable to the other evaporative loss systems
described.
Special To
ol(s)

Lock

Ring Wrench - Fuel Tank Flange
412-070 (JD 174)
1. Remove battery. Refer to 86.15.01.
2. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT THE
WARNING NOTES GIVEN IN SECTIO N 100-00 (UNDER THE HEADING
'SAFETY PRECAUTIONS') ARE READ AND UNDERSTOOD.
Remove fuel tank assembly for access. Refer to operation 19.55.01.

3. Discon
nect vapor hose(s) from flange assembly.

4. Remov
e locking ring using special tool 412-070 (JD 174).
Insta

ll special tool to locking ring.
Usi

ng a suitable bar, turn special tool anti-clockwise to release
locking ring from the five tank tabs.

5. Lift
flange assembly slightly and disconnect fuel pump link lead from the
underside of flange connector. Secure connector to tank aperture.
6. Discard sealing ring.

E
lectronic Engine Controls -
Electronic Engine Controls
D
iagnosis and Testing
I

nspection and Verification
1.
1. Veri
fy the customer concern.
2. 2. Confirm which, if any, warning li ghts and/or messages were displayed on the instrument cluster.
• NOTE: If any warning lights and/or me ssages were displayed when the fault occurred, refer to the Driver Information
table for DTCs associated with the display, then to the DTC index table for possible sources and actions. Some warnings will
appear to clear when the ignition is cycl ed. This is often because the warning has flagged as a resu lt of one of the vehicle's
on-board diagnostic routines having run to detect the fault. If the same routine is not run when the ignition is switched ON,
the warning will not reflag until the routine does run. See the DTC summaries for drive cycle routines.
3. 3. Visually inspect for obvious signs of mechanical or electrical damage.
V
isual Inspection Chart
4.
4. Veri
fy the following syst
ems are working correctly:
Air in
take system
Coo

ling system
Charging system


F

uel charging system
5. 5. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding
to the next step.
6. 6. Where the Jaguar approved diagnostic sy stem is available, complete the S93 report before clearing any or all fault
codes from the vehicle.
• NOTE: If a DTC cannot be cleared, then there is a permanent fault present that flag s again as soon as it is cleared (the
exception to this is P1260, which will only clear following an ignition OFF/ON cycle after rectification).
7. 7. If the cause is not visually evident and the Jaguar approv ed diagnostic system is not available, use a fault code
reader to retrieve the fault codes be fore proceeding to the Diagnostic Trou ble Code (DTC) Index Chart, or the
Symptom Chart if no DTCs are set.
• NOTE: If the DTC flagged was not present for two or more co nsecutive cycles, it is classed as temporary, and will be
deleted following three cycl es during which no fault was present. This could result in a reported wa rning light/message with
no stored DTCs. If a fault is present for three consecutive cycles, the DTC becomes permanent, and will remain in the
module's memory for 40 drive cycles (a cy cle is an ignition ON/OFF, which will occur during the owner's normal use of the
vehicle. No action on the part of the technician is necessary to perform this cycle. A drive cycle is a series of conditions
needed to make the on-board diagnostic ro utine run, and may need a specific action on the part of the technician. See the
DTC summaries for driv e cycle routines).
8. 8. Using the Jaguar approved diagnostic system where available, and a scan tool where not, check the freeze frame
data for information on the conditions applicable when the fault was flagged. The format of this will vary,
dependin
g o
n the tool used, but can provide information useful to the technician in dia
gnos
in
g th
e fault.

MechanicalElectrical
Engi
ne oil level
Coo

ling system coolant
level
Fuel contamination

Throttle body Poly

-vee belt
F
uses
W

iring harness
E

lectrical connector(s)
Sens

or(s)
Engine

control module (ECM)
Tran

smission control module
Check spark plu

g type. Only re
sisted plugs should be fitted. Refer to specifications
section for gap
Relay date codes.
If the date on the rela
y is between R6 k1 and R6 k8, replace the
relay

Re
d
Engine
Failsafe
Mode
Lim
p-Home
P1224
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1229
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P01
22, P0123,
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P02
22, P0223
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P0121
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P11
22, P1123
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P12
22, P1223
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P11
21, P1632
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P12
51, P0560, P1658
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1631
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1611
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1633
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1609
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P05
06, P0507
Re

d
Engine
Failsafe
Mode
Lim
p-Home
P1656
Re

d
Engine
Failsafe
Mode
Engine
shut-down when combined with other
throttle failures
P1254
Re
d
Engine
Failsafe
Mode
Engine
shut-down when combined with other
throttle failures
P1250
Ambe
r
Engine
Failsafe
Mode
Cruis
e inhibited
P1516
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P1517
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P1571
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P1696
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P0568
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P0570
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P0569
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P0567
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P0566
Ambe

r
Engine
Failsafe
Mode
Cruis
e inhibited
P1697
Re

d
Re
stricted
Performance
Li
mp-Home unavailable. Reverse throttle
progression enabled
P05
60, P1254
Ambe

r
Re
stricted
Performance
Li
mp-Home unavailable. Reverse throttle
progression enabled. High idle speed
P12
50, P1254
Re

d
Re
stricted
Performance
Li
mp-Home unavailable. Reverse throttle
progression enabled
P1250
Ambe
r
Re
stricted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P01
16, P0117, P0118, P0125
Ambe

r
Re
stricted
Performance
Engine
Speed Limit (runs normally, limited to

3000 rpm)
P01
01, P0102, P0103, P0104
Ambe

r
Re
stricted
Engine
Speed Limit (runs normally, limited to
P03

00, P0301, P0302, P0303, P0304, P0305,
Warning
lightMess
age
De
fault Mode
DT
C

E
lectronic Engine Controls - Ca
mshaft Position (CMP) Sensor
Re
moval and Installation
Remov

al
1.
Disc
onnect battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. Remove engine covers ; refer to 12.30.06.
3. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
De-pressurize fuel system; refer to 19.50.02.

4. R
emove coolant expansion tank fixings and reposition tank for
access.

5. R
emove bolts securing fuel fe
ed pipe to inlet manifold.

6. Di
sconnect fuel feed pipe from inlet manifold and pull pipe
assembly clear.
Di
scard O-ring.
Inst

all suitable blanking plugs.
7. Disconnect CMP sensor connector.
De
press tang on connector to release, tools are not
necessary.

E
lectronic Engine Controls -
Catalyst Monitor Sensor LH
Re
moval and Installation
General Equipment
Remov
al
Installation


Snap
-on tool S6176
1. WARNING: ENSURE THAT THE EXHAUST AND CATALYST
ARE COLD BEFORE COMMENCING WORK.
Disconnect the battery ground lead.

2. CAUTI
ON: Make sure the wiring harness is not twisted or
damaged on removal. Failure to fo llow this instruction may result
in damage to the vehicle.
From inside the engine compartment, release the relevant
sensor(s) multiplug from its mounting bracket and disconnect
the plug.

3. NOTE
: Right-hand shown, left-hand similar.
Using the Snap-on tool S6176, remove the sensor from
underneath the vehicle.
1. Fitting is the reverse of the removal procedure, noting that a
new sealing washer should be used.

2. CAUTI
ON: Make sure the wiring harness is not twisted or
damaged on installation. Failure to follow this instruction may
result in damage to the vehicle.
• NOTE: Right-hand shown, left-hand similar.
Tighten the sensor to specification.
3. Make good th
e exhaust seals.