warning JAGUAR X308 1998 2.G Owners Manual

El
ectronic Engine Controls -
Catalyst Monitor Sensor RH
Remo
val and Installation
General Equipment
Remov a
l
Installation


Snap -
on tool S6176
1. WARNING: ENSURE THAT THE EXHAUST AND CATALYST
ARE COLD BEFORE COMMENCING WORK.
Disconnect the battery ground lead.

2. CAUTIO
N: Make sure the wiring harness is not twisted or
damaged on removal. Failure to fo llow this instruction may result
in damage to the vehicle.
• NOTE: Left-hand shown, right-hand similar.
From inside the engine compartment, release the relevant
sensor(s) multiplug from its mounting bracket and disconnect
the plug.

3. Us
ing the Snap-on tool S6176, remove the sensor from
underneath the vehicle.
1. Fitting is the reverse of the removal procedure, noting that a
new sealing washer should be used.

2. CAUTI
O
N: Make sure the wiring harness is not twisted or
damaged on installation. Failure to follow this instruction may
result in damage to the vehicle.
Tighten the sensor to specification.
3. Make good th e exh
aust seals.

Diagnostic Monitor Comp
letion
stat
ionery in
D.
WARNING: This should not be attempted without the vehicle
being in a safe area and suitably chocked. Failure to follow this
instruction may result in personal injury.
Without using the Jaguar approved diagnostic system or a scan
tool with system readiness capability, it will not be possible to
confirm when the adaptations are complete, unless P1111,
(system checks complete since last memory clear) is flagged. If
such equipment is not available, ALL the diagnostic monitors
will have to run to enable DTC P1111 to be flagged. In some US
states, this code is a requirem ent for annual emissions tests.
1. The dri v
e cycles detailed here w
ill enable the monitors to run,
but only after fuelling adaptations are complete.
Entry C
onditions
Di
agno
stic
Engine

S p
eed
Ve
h
icle
Speed
Mass Air Flow
(gra ms/sec
ond)
Ti
m
e to
Completion
Catalyst Monitor1 100
to

1600 rpm
50 to
72

kph (31 to 45
mph)
5 to
30 g/s
23
se
conds
HO2S6
00 t
o
2500 rpm
29 to

113 kph
(18 to 70
mph)
4 to
16 g/s
F
u
el cut for
more than 10 seconds, but less than 30 seconds *
Catalyst Monitor SensorN/ AN/A10
to 90 g/s
14
0
seconds
F
u
el System
N/
AN/AMore than 6 g/s33 se
conds
AACVN/
A61 to

121 kph
(38 to 75
mph)
4 to
16 g/s
F
u
el cut for 2
seconds *
P /
N switch
1
800
to

2200 rpm
80 to

101 kph
(50 to 63
mph)
N/ A31 se
conds
Evaporative

em is
sions
N/
A48 to
89

kph (30 to 55
mph)
and idle
R e
fer to drive
cycles for leak
tests in this section
Re
fer to drive
cycles for leak
tests in this section
2. During the drive cycle, drive gent ly, avoiding hard acceleration,
braking or cornering and rough roads.
1. Drive at 84 to 97 kph (52 to 60 mph) for 40 seconds.
2. Accelerate to 113 kph (70 mph).
3. Close the throttle, (ideally at the start of a descent)
continue with closed throttle for 10 seconds. (* Fuel
cut)
4. Drive at 56 to 64 kph (35 to 40 mph), holding the throttle as steady as possib le, on a flat level road for
30 seconds minimum.

Electron
ic Engine Controls -
Heated Oxygen Sensor (HO2S) LH
Rem
oval and Installation
General Equipment
Remov
al
Installation


Snap
-on tool S6176
1. WARNING: ENSURE THAT TH E EXHAUST AND CATALYST
ARE COLD BEFORE COMMENCING WORK
Disconnect the battery ground lead.

2.

CAUTION: Make sure the wiring harness is not twisted or
damaged on removal. Failure to follow this instruction may result in
damage to the vehicle.
From inside the engine compartm ent, release the relevant sensor
(s) multiplug from its mounting bracket and disconnect the plug.
3.

To gain access to the sensor(s) the front muffler assembly must
be displaced for clearance; refer to 30.10.18.

4.

CAUTION: Make sure the wiring harness is not twisted or
damaged on removal. Failure to follow this instruction may result in
damage to the vehicle.
• NOTE: Right-hand shown, left-hand similar.
Using the Snap-on tool S6176, remove the sensor.
1.

Fitting is the reverse of the remo val procedure, noting that a new
sealing washer should be used.

2.

CAUTION: Make sure the wiring harness is not twisted or
damaged on installation. Failure to follow this instruction may result
in damage to the vehicle.
• NOTE: Right-hand shown, left-hand similar.
Tighten the sensor to specification.
3.

Make good the exhaust seals.

Electronic
Engine Controls -
Heated Oxygen Sensor (HO2S) RH
Remo
val and Installation
General Equipment
Remov a
l
Installation


Snap -on to
ol S6176
1. WARNING: ENSURE THAT TH E EXHAUST AND CATALYST
ARE COLD BEFORE COMMENCING WORK
Disconnect the battery ground lead.

2. CAU
TION: Make sure the wiring harness is not twisted or
damaged on removal. Failure to follow this instruction may result in
damage to the vehicle.
• NOTE: Left-hand shown, right-hand similar.
From inside the engine compartm ent, release the relevant sensor
(s) multiplug from its mounting bracket and disconnect the plug.
3. To
gain access to the sensor(s)
the front muffler assembly must
be displaced for clearance; refer to 30.10.18.

4. CAU
TION: Make sure the wiring harness is not twisted or
damaged on removal. Failure to follow this instruction may result in
damage to the vehicle.
Using the Snap-on tool S6176, remove the sensor.
1. Fittin
g is the reverse of the remo
val procedure, noting that a new
sealing washer should be used.

2. CAU
TION: Make sure the wiring harness is not twisted or
damaged on installation. Failure to follow this instruction may result
in damage to the vehicle.
Tighten the sensor to specification.
3. M
ake good the exhaust seals.

2.2. Check on non-volatile diagnostic memory by wr iting a test pattern and then reading it back.
3. 3. Internal 'watchdog' hardware to check whether the TCM has crashed.
Transmission Control Module Supply Voltage
The TCM monitors battery and igni tion switched supply voltages.
A permanent supply is used to maintain a battery backed 'memor y'. Should this supply be cut, due to battery disconnection
perhaps, the 'adaptive shift' valu es will be lost. This will result in a small reduction in shift quality for a period until th e
adaptions are 're-learned'
The TCM will adopt 'limp home' mode as a result of the supply voltage being >16V or <7V with an engine speed >1600
rpm.
Should the ignition supply be >7V but <9V the TCM will hold the gear that it has currently selected. If after 2.5 seconds,
with the engine speed >1600 rpm, the voltage remains at this level, 'limp home' mode will be adopted. The 2.5 second
delay is built in to prevent reaction to a momentary voltage fluctuation.
Operation
CAUTION: Disconnection of the TCM and / or the vehicle batt ery will cause system adaptions to be lost; this may be
apparent by shift quality degradation. Fo llowing reconnection, a period of 'varied' driving will reinstate adaptions and thus
normal operation. Please ensure that the customer is made aware that the adaption period is variable and may occur after
handover, as the transmission re-learns the prevailing driving style.
• NOTE: Should the TCM fail, please ensure that the control housing cooling fan is operating correctly. Failure of the cooling
fan MUST be rectified before renewing the TCM and details of a fan fa ilure should accompany the returned TCM.
The TCM processes information received in both analogue and digital form, such as:
Transmission input speed Transmission output speed Throttle position Pedal demand Gear selector position Engine torque Engine speed Transmission oil temperature Mode switch
This information is then used by the TC M to control shift energy management and decide which shift program to implement
and which gear to select.
The TCM uses the various sensors and inpu ts to monitor the correct operation of the system an d is programmed to take
default action and inform the operator when a fault occurs.
Safety Functions
The safety functions are designed to safeguard against inappr opriate actions by the operator as well as against system
malfunctions. The system prevents reve rse gear from being engaged at high forward speeds and prevents manual
downshifting at excessive engine speeds; these functions are not operational in mechanical limp-home mode.
The TCM constantly monitors the transmissi on for faults. In the event of a problem the TCM will adopt a 'limp home' mode
in which only P R N D - (selector in D but only fourth gear is enabled) are available. The operator will be made aware of
certain faults by an in strument panel warning.
The electrical and diagnostic system has been designed such that system integrity is protected at all times, the safety
concept being based on th e following three points:

1.1. The hydraulic system has 'fail-safe' characteristics regardin g its electrical operation, such that should the power
supply be lost to the electro-hydraulic actuators the transmission will initiate a limp-home mode.
2. 2. Recognition of critical shift operation by monitoring the last element in the signal path, ie the solenoid valve, and
checking by means of redundant me asured variables, ie engine speed, input speed and output speed.
3. 3. Each time the vehicle is started there is a check on the entire safety hardware and the associated program parts
and signal paths. A malfunction in this part of the system, or triggering of the safety circuit, is communicated to
the operator through the illumination of the transmission warning lamp.
TCM Inputs
Input Speed Sensor (Torque Converter Turbine)
The input speed sensor provides the TCM with transmission inpu t shaft speed information. This signal is produced from an
inductive pick-up, generating 30 pulses per revolution.
Transmission Output Speed Sensor
The output speed sensor provides the TCM with transmission ou tput shaft speed information. This signal is produced from
an inductive pick-up, generati ng 36 pulses per revolution.
Transmission Oil Temperature Sensor
A thermistor which provides an electrical indication of the oi l temperature to the TCM. The signal is measured as a voltage
with reference to analog ue ground in the TCM.
Kickdown Switch (where fitted)
Kickdown is intended to provide maximum vehicle acceleration , via the appropriate downshift(s), when the operator uses
full throttle. A kickdown switch provides an electrical signal to the TCM wh en the accelerator pedal is fully pressed. The
switch is normally open, connected to vehicle ground. Should the switch fail the TCM will detect kickdown using the
accelerator pedal position.
Throttle Pedal Stop (where fitted)
This component, used where the kickdown switch is not fitted, limits throttle pedal travel .in the same way. The kickdown
feature is retained, but is controlled by throttle position only. The pedal stop must be set, using the PDU, in the same way
as the kickdown switch to optimize performance.
Mode Selection Switch
The mode selection switch is a two position switch indicati ng to the TCM the current performance mode selected by the
driver. The switch generates a tw o-bit digital input to the TCM.
Rotary Position Switch
The rotary position switch detects the position of the transmis sion selector shaft. The switch is supplied as part of a new
transmission assembly, mounted on the transmission body. The swit ch is used to indicate to the TCM the six positions of the shaft: Park, Reverse, Neutral, Drive, Third and Second. The switch provides a four-bit input to the TCM.
Drive to Fourth Switch
Detects the movement of the selector lever from Drive to Fourth position. The selector cable, and therefore the transmission selector shaft, does not move as the lever is operated between these two positions. The switch is located within the 'J-gate'
assembly, producing a digital output to indicate to the TCM that the lever has moved from D to 4 .
Serial Communications Interfaces

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Transmission Fluid Drain and Refill
General Procedures
Removal
Installation
Special Tool(s)

Syringe 1. Raise the vehicle for access.

2. NOTE: This procedure will not re move residual fluid from the
torque converter.
Drain the transmission fluid.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED AND THAT THE RECEPTACLE FOR WASTE
HAS SUFFICIENT CAPACITY.
Carefully remove the drain plug and drain the
transmission fluid.

3. Refit the drain plug and tighten to the specified torque figure.
Use a new O-ring.

1. Remove the fluid level / filler plug.
2. Using a syringe dedicated to tran smission fluid only (not used
for any other type of oil or fluids ), inject transmission fluid until

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Electronic Pressure Control (EPC) Solenoid
In-vehicle Repair
Removal

1. Disconnect battery ground cable.
Remove the battery cover.

2. Raise the vehicle on a suitable lift.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED.
Carefully remove the drain plug and drain the
transmission fluid.

3. Remove the twenty-two fixings which secure the fluid pan .
Remove the fluid pan and all traces of gasket material.

4. Disconnect regulator / solenoid connectors.
5. Remove RH rear valve body securing screws.

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Main Control Valve Body
In-vehicle Repair
Removal

1. Disconnect battery ground cable.
Remove the battery cover.

2. Raise the vehicle for access.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED.
Carefully remove the drain plug and drain the
transmission fluid.

3. Remove the twenty-two bolts which secure the fluid pan.
Remove the fluid pan and all tr aces of gasket material.
4. Remove the fluid filter, (44.24.07).

5. Remove the input speed sensor.
• NOTE: M5 fixing.
1. Remove the screw from the input speed sensor securing bracket and pu ll the sensor clear.
Disconnect the harness multiplug.

Automatic Transmission/Transaxle - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26
- Output Shaft Speed (OSS) Sensor
In-vehicle Repair
Removal

1. Disconnect battery ground cable.
Remove the battery cover.

2. Raise the vehicle on a lift.
2. WARNING: TRANSMISSION FLUID MAY CAUSE
SEVERE BURNS, ENSURE THAT ALL SAFETY PROCEDURES
ARE OBSERVED.
Carefully remove the drain plug and drain the
transmission fluid.

3. Remove the twenty-two bolts which secure the fluid pan.
Remove the fluid pan and all tr aces of gasket material.

4. Remove the output speed sensor.
• NOTE: M6 fixing.
1. Release the screw which secures the output speed sensor bracket and pull the sensor clear.
5. Disconnect the multiplug from the speed sensor.