wiring JAGUAR XFR 2010 1.G Workshop Manual
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NOTE: The chart shows the electrical connector types, terminal pins/sockets, extractor tip and anti-backout tip.
Electrical connector terminal type Pin or socket Extractor tip Anti-backout tip Mulitlock 040 series D A Mulitlock 040 series B A Mulitlock 070 series B B Mulitlock 040 series D B Econoseal III 070 series D B Econoseal III 070 series B B Econoseal III 070 series B B Econoseal III J2 D B Econoseal III 250 series B F Econoseal III 250 series D B Econoseal III 250 series B F Econoseal III 250 series D B Micro-timer II 1.5mm D C Micro-timer II 1.5mm B C Std power timer 4.8 flat D G Std power timer 5.8 flat B D Std power timer 5.8 flat B D Std power timer 2.8 flat D D Std power timer 4.8 flat D G Std power timer 5.8 flat B D Ford 2.8 flat D E H Mulitlock 070 series D B Mulitlock 070 series B B Junior power timer 2.8 flat D D Sumitomo TS90 connector B B H Modu IV gold plated D B Mulitlock 040 series gold plated D A Micro qualock D I EECV D B EECV D B Kostal dia 1.50 series D J AMP 6.3 flat D B Junior power timer 2.8 flat D D 2.8 series D B I Sumitomo TS90 connector D B H Ducon 0.60 gold plated D K AMP 6.3 flat D D Econoseal III 250 series B F Repair Procedure
CAUTIONS:
Do not use crimping pliers, insulation strippers, butt splice connectors, heat shrink sleeves or pre-terminated wiring
harness(s) that are not supplied with by authourised Jaguar/Land Rover parts. Each part has been designed to be used only
with the other parts available from Jaguar/Land Rover parts.
Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient heat to the
glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined heat shrink
sleeve so that the wiring harness insulation becomes damaged.
It is not correct to make more than five repair joints on the wiring harness to any electrical connector and if more damage is
found at the same electrical connector then a new wiring harness must be installed.
1. Remove the faulty terminal from the electrical connector using the extractor tool and correct tip. Make sure that any
anti-backout device is released before trying to remove the terminal.
2. CAUTION: A number of electrical connector terminals are gold plated or gold flashed. When defective, they must
be installed with a gold pre-terminated wiring harness(s). It is not always easy to identify the female as gold but the
male pins are visually easier, therefore always check both male and female terminals to identify those which are gold.
Under no circumstances are gold and tin terminals to be mixed as this will lead to early failure of the electrical contact.
NOTE: Never use a harness lead with a smaller diameter than the original harness lead.
Select the correct size and type of pre-terminated wiring harness and butt splice connector.
3. Using the wire cutter on the stripping tool, cut the pre-terminated wiring harness and the harness cable to the required
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length.
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15. NOTE: See illustration: Stripping Insulation
From the Relationship Table, find the correct length of insulation to be stripped from the pre-terminated wiring harness
and set the adjustable cable length stop to the correct length. Place the pre-terminated wiring harness in the wire
stripper and remove the insulation.
Put the cable identification sleeve(s) on to the wiring harness with the main cable colour nearest to the terminal.
During this next step do not over tighten. Place the selected butt splice connector in the crimping tool, matching the
aperture and the butt connector colours. Make sure that the window indentation in the butt connector is resting over
the guide bar on the lower jaw. Partially close the grip until the butt connector is securely held in the aperture. This will
give support to the butt connector while the pre-terminated wiring harness is inserted into it.
NOTE: See illustration: Splice Correctly Located
Insert the pre-terminated wiring harness into the butt connector and make sure that the wire is against the wire stop.
Close the grip firmly, crimping the lead to the butt connector. When the handles have been completely closed the butt
connector will be freed from the tool as the handles are released. If the handles have not been completely closed then
the jaws will hold the butt connector and it cannot be removed from the tool until the crimp is fully made by closing the
handles completely.
Make sure that the harness cable has been squarely cut and the correct length of insulation removed. If more than one
splice is needed the butt connectors must be not be crimped to the wiring harness at the same distance from the
connector. The splices must be staggered to prevent a bulk of splices in the same area of the wiring harness.
It is preferable to cover the butt splice joint with heat shrink sleeve. This is desirable not essential, except where the
electrical connector is a sealed electrical connector. Use the smaller diameter sleeve for red and blue pre-terminated
wiring harness(s) and the large diameter sleeve for the yellow pre-terminated wiring harness(s). It is advisable to place
the heat shrink over the completed joint but in some instances the sleeve will not pass over the terminal. Check, and if
required, place the correct size sleeve onto the harness cable or pre-terminated wiring harness before crimping the butt
splice to the wiring harness.
Place the harness cable into the butt splice with the splice window over the guide bar. Make sure that the cable harness
wire is against the stop in the butt splice, crimp the butt splice connector to the wiring harness.
Gently pull the harness cables each side of the butt splice to make sure that a secure joint has been made.
WARNING: Do not use a naked flame in areas where fuel or oil have been spilt. Clean the area of residual oil and
fuel and wait until the fuel spill has fully evaporated.
CAUTIONS:
When using a heat source make sure that it is localised and causes no damage to surrounding materials.
Where the repair procedure indicates that a glue lined heat shrink sleeve should be applied, apply sufficient heat
to the glue lined heat shrink to melt the glue in order to provide a water tight seal. Do not over heat the glue lined
heat shrink sleeve so that the wiring harness insulation becomes damaged.
Using a suitable heat source, shrink the sleeve over the butt splice.
If further pre-terminated wiring harness(s) are to be installed to the same electrical connector, make sure that the lead
is cut at a different length to the previous joint. This makes sure that the splices will, where possible, be staggered on
the wiring harness and prevent a bulk of splices in one area.
When all of the splices have been made, fit the terminal(s) to the electrical connector, taking care that the terminals
are correctly orientated.
Install the wiring harness cover and secure with adhesive electrical tape. Do not cover the wiring harness right to the
electrical connector as the terminals must have a little movement and not be firmly bound to the electrical connector or
wiring harness. Make sure that the cable identification sleeve(s) are showing at the wiring harness electrical connector.
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Anti-Theft - Active - Anti-Theft - Active
Diagnosis and Testing
Principles of Operation Published: 26-Feb-2014
For a detailed description of the anti-theft - active system, refer to the relevant Description and Operation sections in the
workshop manual. REFER to: (419-01A Anti-Theft - Active)
Anti-Theft - Active (Description and Operation), Anti-Theft - Active (Description and Operation), Anti-Theft - Active (Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Door latch micro switches
Hood ajar switch
Passive anti-theft alarm horn (if installed)
Battery backed sounder (if installed) or battery backed sounder with tilt sensor (if
installed)
Vehicle horns
Fuse(s)
Electrical
connector(s)
Wiring Harness
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the relevant DTC Index. For
additional diagnosis and testing information, refer to the relevant Diagnosis and Testing section in the workshop
manual
REFER to: Remote Keyless Entry (RKE) Module (419-10 Multifunction Electronic Modules, Diagnosis and Testing).
DTC Index
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle
NOTES:
If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.
Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer approved diagnostic system).
When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
Inspect connectors for signs of water ingress, and pins for damage and/or corrosion.
If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.
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Telematics - Telematics
Diagnosis and Testing Published: 11-May-2011
The complexity of the electronics involved with the JaguarNet system, of which the GPS antenna and navigation display are
parts, and the multiplexed communication network which are connected to it preclude the use of workshop general electrical
test equipment. Therefore, reference should be made to the approved Jaguar diagnostic system for detailed instructions on
testing the VEMS unit.
The approved Jaguar diagnostic system tests and analyses all functions of the VEMS and the various systems affected by it.
Where a fault is indicated, some basic diagnostic methods may be necessary to confirm that connections are good and that
wiring is not damaged before installing a new component.
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Navigation System - Navigation System
Diagnosis and Testing
Inspection and Verification Published: 15-Jul-2014
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
NOTES:
If a control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the Warranty
Policy and Procedures manual, or determine if any prior approval programme is in operation, prior to the installation of a new
module/component.
When performing voltage or resistance tests, always use a digital multimeter accurate to three decimal places, and with
an up-to-date calibration certificate. When testing resistance always take the resistance of the digital multimeter leads into
account.
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage, water ingress and system integrity.
Visual Inspection
Mechanical Electrical
Navigation system DVD player Mechanism
Navigation system display
Navigation system module
GPS antenna
Wiring harness for damage and corrosion
ABS Module
Electrical connector(s)
Audio unit
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
Symptom Chart
Symptom Possible Cause Action Poor satellite reception
Electrical harness open/short
circuit, dis-connected
Component failure
No reception from satellite GO to Pinpoint Test A. Map disc will not insert/eject
Electrical harness open/short
circuit, dis-connected
Component failure
Map disc failure GO to Pinpoint Test B. Black screen (navigation map
screen does not display)
Electrical harness open/short
circuit, dis-connected
Component failure
GVIF cable GO to Pinpoint Test C. Navigation map screen color
is abnormal
Electrical harness open/short
circuit, dis-connected
Component failure
GVIF cable GO to Pinpoint Test D.
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TEST
CONDITIONS DETAILS/RESULTS/ACTIONS E1: VEHICLES CURRENT POSITION MARK TURNS INDEPENDENTLY 1 Determine if the ignition status was turned to Auxiliary or On, while the vehicle was in motion with steering turned such as after an engine stall. Was ignition status set to Auxiliary or On?
Yes
The angular speed of the vehicle at the time of the ignition status change will be logged as the standard
value. To re-set the standard value, turn ignition status to 'OFF' then to 'Auxiliary' or 'On' with the
vehicle stationary.
Re-test the vehicle.
No
Check and install a new Navigation Control Module (NCM) as required. Refer to the new module/component installation note at top of DTC Index.
PINPOINT TEST F : CAR CURRENT POSITION NOT STABLE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS F1: SYSTEM CHECK FOR DTCS 1 Check the system for DTCs which may be logged. Are any system DTCs logged? Yes
Carry out repair actions to correct the DTCs logged.
Re-check the system for car current position not stable.
No
GO to F2. F2: VEHICLE SPEED INPUT CHECK 1 Select Vehicle Sensor from the navigation diagnostic menu screen (PIN code 660), check Current speed. The current speed must match the speedometer. From the Vehicle Sensor screen, does the current speed must match the speedometer? Yes
GO to F3. No
Carry out MOST ring circuit checks.
Check the Anti-Lock Brake System Module for related DTCs and refer to the relevant DTC Index.
Carry out network integrity tests using the manufacturer approved diagnostic system. Refer to electrical
circuit diagrams and check CAN circuits if required. Repair wiring harness as required. F3: CHECK NUMBER OF SATELLITES 1 From the navigation diagnostic GPS information screen (PIN code 662), check the number of satellites displayed. Is the number of satellites displayed on the screen 0? Yes
Carry out pinpoint test A "Poor Satellite Reception"
No
GO to F4. F4: CHECK IF SYMPTOMS ARE OCCURRING IN PARTICULAR LOCATIONS 1 Confirm if the 'car current position not stable' symptom is occurring in particular locations. Is the 'car current position not stable' symptom occurring in particular locations? Yes
Signal reflections from buildings or a particular location may be responsible.
No
Carry out pinpoint test A "Poor Satellite Reception"
PINPOINT TEST G : MAP DISPLAY IS INCOMPLETE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS G1: SYSTEM CHECK FOR DTCS 1 Check the system for DTCs which may be logged. Are any system DTCs logged? Yes
Carry out repair actions to correct the DTCs logged.
Re-check the system for 'Map display is incomplete'.
No
GO to G2. G2: CHECK MAP DISC 1 Check map disc for contamination, deformation, cracks, scratches or non-genuine disc and correct market. module/component installation note at top of DTC Index.
Re-check the system.
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PINPOINT TEST H : NO NAVIGATION VOICE GUIDANCE TEST
CONDITIONS DETAILS/RESULTS/ACTIONS H1: CHECK ALL AUDIO OUTPUT SYSTEMS 1 Check audio output across all systems. Is there sound output across all systems? Yes
GO to H2. No
GO to H3. H2: CHECK VOICE GUIDANCE SOFT KEY 1 Check navigation screen menu, voice guidance soft key is not set to OFF position. Is the voice guidance soft key set to OFF position? Yes
Set the voice guidance soft key to ON position.
Re-check the system
No
GO to H3. H3: VOLUME LEVEL CHECK 1 Check the volume level is not set too low. Is the volume level set too low? Yes
Increase the volume level and re-test vehicle.
No
Refer to electrical circuit diagrams and check integrity of amplifier and speaker system wiring harness
and connectors.
GO to H4. H4: NAVIGATION VOICE ONLY NOT AUDIBLE
NOTE: Only the navigation voice cannot be heard. 1 Press the 'Navigation voice repeat' soft key. After the navigation voice repeat soft key is pressed, can voice still not be heard even though it has
become louder? Yes
Check and install a new Navigation Control Module (NCM) as required. Refer to the new
module/component installation note at top of DTC Index.
No
Operation is normal.
PINPOINT TEST I : NO RESPONSE TO PRESSING NAVIGATION MENU TEST
CONDITIONS DETAILS/RESULTS/ACTIONS I1: NO RESPONSE TO PRESSING NAVIGATION MENU
NOTE: 15 minutes are required for the program to update. If the engine is accidentally turned OFF, start the engine
again, and wait for 15 minutes. 1 Check that the engine was not turned 'OFF' during a navigation software update. Was the engine turned 'OFF' during a navigation software update? Yes
Check the correct map disc is inserted into the Navigation Control Module (NCM). Start the engine and
allow to idle for 15 minutesTurn the engine 'OFF', and then start the engine again.Verify that the
navigation screen displays. Navigation was in the program update mode.
No
GO to I3. I2: NO RESPONSE TO PRESSING NAVIGATION MENU 1 Check that the engine was not turned 'OFF' after inserting the new map disc. Was the engine turned 'OFF' after inserting the new map disc? Yes
Check the correct map disc is inserted into the Navigation Control Module (NCM). Start the engine and
allow to idle for 15 minutesTurn the engine 'OFF', and then start the engine again.
No
GO to I3. I3: NO RESPONSE TO PRESSING NAVIGATION MENU Has a fault been identified with the map disc?
Yes
Replace the map disc.
Re-check the system for 'Map display is incomplete'.
No
Check and install a new Navigation Control Module (NCM) as required. Refer to the new
module/component installation note at top of DTC Index.
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Check the "Loading" button on the navigation diagnostics screen (PIN code 660) has been pressed, and "YES" has been selected. Has the "Loading" button on the navigation diagnostics screen been pressed, and has "YES" been selected? Yes
Check the correct map disc is inserted into the Navigation Control Module (NCM). Start the engine and
allow to idle for 15 minutesTurn the engine 'OFF', and then start the engine again.
No
Refer to electrical circuit diagrams and check integrity of navigation system wiring harness and
connectors.
GO to I4. I4: SYSTEM CHECK FOR DTCS 1 Check the system for DTCs which may be logged. Is DTC U300055 logged? Yes
Using the manufacturer approved diagnostic system check/amend the Car Configuration File parameter in
block 2, byte 127 to match vehicle market/specification. If the DTC remains check navigation system
module part number and ensure the correct component is installed to vehicle market/specification.
No
GO to I5. I5: NO RESPONSE TO PRESSING NAVIGATION MENU 1 Turn the engine 'OFF', wait for a moment, and then turn the engine 'ON' again. Does the navigation screen fail to display even if the navigation button is pressed? Yes
Check the HLDF is installed correctly.
Check the Navigation Control Module (NCM) is installed correctly.
No
Operation is normal. DTC Index
For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Navigation Control Module (NCM) (100-00, Description and Operation).
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Multifunction Electronic Modules - Driver Door Module (DDM)
Diagnosis and Testing
Description and Operation Published: 11-May-2011
For a detailed description of the multifunction electronic control modules, refer to the relevant Description and Operation
sections in the workshop manual. REFER to: (419-10 Multifunction Electronic Modules)
Module Controlled Functions (Description and Operation), Module Controlled Functions (Description and Operation), Module Controlled Functions (Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
DTC Index
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:
If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.
Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer approved diagnostic system).
When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
Inspect connectors for signs of water ingress, and pins for damage and/or corrosion.
If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.
DTC Description Possible Cause Action B10EB11
Driver door double
locking motor
Driver door double locking motor
control circuit - short to ground Refer to the electrical circuit diagrams and test driver
door double locking motor control circuit for short ground Electrical
Fuse(s)
Electrical connector(s)
Wiring Harness Visual Inspection
Page 2178 of 3039
Published: 11-May-2011
Multifunction Electronic Modules - Remote Keyless Entry (RKE) Module
Diagnosis and Testing
Principles of Operation
For a detailed description of the Remote Keyless Entry system, refer to the relevant Description and Operation sections in the
workshop manual. REFER to: (419-10 Multifunction Electronic Modules)
Module Controlled Functions (Description and Operation), Module Controlled Functions (Description and Operation), Module Controlled Functions (Description and Operation).
Inspection and Verification
CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.
Visual Inspection
Mechanical Electrical
Misaligned door(s), hood or luggage compartment lid
Door latch(s)
Actuating rod(s)
Exterior door handle(s)
Interior door handle(s)
Door lock cylinder
Cable(s)
Luggage compartment lid exterior release switch
Fuse(s)
Wiring harness
Electrical connector(s)
Door lock actuator(s)
Remote transmitter batteries
Vehicle battery
Remote transmitter
Door lock switch(s)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.
DTC Index
CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00.
NOTES:
If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.
Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give additional information
read by the manufacturer approved diagnostic system).
When performing electrical voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal
places, and with an up-to-date calibration certificate. When testing resistance, always take the resistance of the DMM leads
into account.
Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
Inspect connectors for signs of water ingress, and pins for damage and/or corrosion.
If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.