Dtc JAGUAR XFR 2010 1.G Workshop Manual

DTC Description Possible Causes Action manufacturer approved diagnostic system P0576-16
Cruise Control Input Circuit
Low - Circuit voltage below
threshold
Circuit voltage below
threshold
Check speed control system for related
DTCs and refer to relevant DTC Index. Carry
out CAN network integrity tests using the
manufacturer approved diagnostic system P0577-17
Cruise Control Input Circuit
High - Circuit voltage above
threshold
Circuit voltage above
threshold
Check speed control system for related
DTCs and refer to relevant DTC Index. Carry
out CAN network integrity tests using the
manufacturer approved diagnostic system P0578-00
Cruise Control Multi-Function
Input A Circuit Stuck - No sub
type information
One of speed control
switches stuck
Check for stuck speed control switch, install
a new switch pack as required P0578-1C
Cruise Control Multi-Function
Input A Circuit Stuck - Circuit
voltage out of range
Circuit voltage out of range
Refer to the electrical circuit diagrams and
check speed control switch circuits for short,
open circuit. Check for stuck switch. Check
and install a new speed control switch as
required P0579-1C
Cruise Control Multi-Function
Input A Circuit
Range/Performance - Circuit voltage out of range
Speed control switch pack
internal failure
Check and install a new speed control
switch pack as required P0579-29
Cruise Control Multi-Function
Input A Circuit
Range/Performance - Signal
invalid
Signal invalid
Refer to the electrical circuit diagrams and
check speed control switch circuits for short,
open circuit. Check for stuck switch. Check
and install a new speed control switch as
required P0590-00
Cruise Control Multi-Function
Input B Circuit Stuck - No sub
type information
Active speed limiter fault
Check for active speed limiter fault, install a
new transmission shift module as required

Installation 5. CAUTION: Make sure that all diagnostic trouble codes
(DTCs) have been removed after the road test.


NOTE: Make sure that the sensor is aligned after
installation as described in the speed control sensor
adjustment procedure.

1. To install, reverse the removal procedure.

Published: 11-Jul-2014
Climate Control System - General Information - Climate Control System
Diagnosis and Testing

Principles of Operation

For a detailed description of the Climate Control System, refer to the relevant Description and Operation sections in the
Workshop Manual. REFER to:

Air Distribution and Filtering (412-01 Climate Control, Description and Operation), Air Distribution and Filtering (412-01 Climate Control, Description and Operation), Air Distribution and Filtering (412-01 Climate Control, Description and Operation), Heating and Ventilation (412-01 Climate Control, Description and Operation), Heating and Ventilation (412-01 Climate Control, Description and Operation), Heating and Ventilation (412-01 Climate Control, Description and Operation), Air Conditioning (412-01 Climate Control, Description and Operation), Air Conditioning (412-01 Climate Control, Description and Operation), Air Conditioning (412-01 Climate Control, Description and Operation), Control Components (412-01 Climate Control, Description and Operation), Control Components (412-01 Climate Control, Description and Operation), Control Components (412-01 Climate Control, Description and Operation), Electric Booster Heater (412-02 Auxiliary Climate Control, Description and Operation), Electric Booster Heater (412-02 Auxiliary Climate Control, Description and Operation), Electric Booster Heater (412-02 Auxiliary Climate Control, Description and Operation).
Inspection and Verification


WARNING: Servicing must be carried out by personnel familiar with both vehicle system and the charging and testing
equipment. All operations must be carried out in a well ventilated area away from open flame and heat sources.


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.


NOTE: Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
1. Verify the customer concern

2. Visually inspect for obvious signs of damage and system integrity

Visual Inspection
Mechanical Electrical
Coolant level
Hose(s)
Coolant pump
Control flap(s)
Duct(s)
Vent(s)
Cabin air filter
Drive belt
Air conditioning compressor
Thermostatic expansion valve
Evaporator
Receiver drier
Air conditioning condenser
Refrigerant pipes Auxiliary
drive belt
Fuel fired booster heater
Fuel fired booster heater fuel pump
Fuel fired booster heater fuel pipes
Fuse(s)
Wiring harness
Electrical connectors
Blower
Air conditioning compressor
Electric cooling fan
Automatic Temperature Control Module (ATCM)
Refrigerant pressure sensor
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index

5. Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required

TEST
CONDITIONS DETAILS/RESULTS/ACTIONS C1: GAUGE TEST 1
NOTE: This test is performed with the engine running and the air conditioning set to on. 1 Check the pressure values Did the gauges register a change in pressure when the air conditioning was switched on? Yes
GO to C2. No
Using the manufacturer approved diagnostic system, check the Automatic Temperature Control Module (ATCM) for related DTCs and refer to the relevant DTC index C2: GAUGE TEST 2
NOTE: This test is performed with the engine running and the air conditioning set to on. 1 Check the pressure values Are the pressure gauge readings fluctuating? Yes
Moisture present in the air conditioning system. Recover the refrigerant. Install a new receiver drier.
Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning
system. GO to Pinpoint Test B. No
GO to C3. C3: GAUGE TEST 3 NOTES:


This test is performed with the engine running and the air conditioning set to on.
Normal pressures for a correctly charged and working system are 1.0 bar to 2.0 bar (low) and 11.0 bar to 15.0 bar (high). 1 Check the pressure values Are the pressure gauge readings too low? Yes
GO to C4. No
GO to C6. C4: GAUGE TEST 4
NOTE: This test is performed with the engine not running. 1 Stop the engine 2 Using the manufacturer approved refrigerant leak detector, check for a refrigerant leak Was a refrigerant leak detected? Yes
Refer to the relevant section of the workshop manual and recover the refrigerant. Repair as necessary.
Evacuate and recharge the air conditioning system. GO to Pinpoint Test B. No
GO to C5. C5: GAUGE TEST 5
NOTE: This test is performed with the engine not running. 1 Refer to the relevant section of the workshop manual and recover the refrigerant Was the weight of the recovered refrigerant less than specified for the air conditioning system? Yes
Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning
system. GO to Pinpoint Test B. No
Install a new receiver drier. Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning system. GO to Pinpoint Test B. C6: GAUGE TEST 6 NOTES:


This test is performed with the engine running and the air conditioning set to on.
Normal pressures for a correctly charged and working system are 1.0 bar to 2.0 bar (low) and 11.0 bar to 15.0 bar (high).

1 Check the pressure values Are the pressure gauge readings too high? Yes
GO to C7. No
Test inconclusive. GO to Pinpoint Test B. C7: GAUGE TEST 7
NOTE: This test is performed with the engine not running. 1 Stop the engine 2 Refer to the relevant section of the workshop manual and recover the refrigerant Was the weight of the recovered refrigerant more than specified for the air conditioning system? Yes
Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning
system. GO to Pinpoint Test B. No
Install a new thermal expansion valve. Refer to the relevant section of the workshop manual and
evacuate and recharge the air conditioning system. GO to Pinpoint Test B.
PINPOINT TEST D : NITROGEN LEAK TESTS TEST
CONDITIONS DETAILS/RESULTS/ACTIONS D1: NITROGEN LEAK TEST
CAUTION: When charging the system with nitrogen, the pressure should be regulated to 7.0 bar.
NOTE: This test is performed with the engine not running. 1 Charge the air conditioning system with nitrogen 2 Isolate the nitrogen supply 3 Monitor the pressure gauge and check for leaks Has the source of the leak been identified?
Yes
Rectify the leak as necessary. Install a new receiver drier. Refer to the relevant section of the workshop
manual and evacuate and recharge the air conditioning system. GO to Pinpoint Test B. No
Refer to the relevant section of the workshop manual and evacuate and recharge the air conditioning system. GO to Pinpoint Test B.
DTC Index

For a list of Diagnostic Trouble Codes (DTCs) that could be logged on this vehicle, please refer to Section 100-00.
REFER to: Diagnostic Trouble Code (DTC) Index - DTC: Climate Control Module (HVAC) (100-00 General Information, Description and Operation).

7 RH (right-hand) outer face level register 8 RH inner face level register 9 LH (left-hand) inner face level register 10 LH outer face level register 11 Face/Feet distribution stepper motor 12 RH temperature blend stepper motor 13 Windshield (defrost) distribution stepper motor 14 LH temperature blend stepper motor


Face Level Registers System Operation

Operation of the face level registers is controlled by the ATC module, using LIN bus messages to the integral stepper motors. The four registers operate together in both the opening and closing phases.

The face level registers can be selected to run in one of two modes; 'automatic' or 'always open'. The mode is selected on the
climate control screen of the TSD.
Refer to: Navigation System (415-01 Information and Entertainment System, Description and Operation).

In the automatic mode, operation of the face level registers is synchronized with the engine START/STOP button. When the
engine starts the ATC module opens the registers. When the engine stops, the ATC module closes the registers.
If a face level register is fouled, when it receives an open or close request, the register concerned makes a number of
attempts to reach the requested position. If the register still does not move, it is left in the fouled position. The remaining
registers will continue to open and close as normal.

The automatic mode is disabled when the climate control system is off. The ATC module closes the registers if they are open in the automatic mode and the climate control system is selected off.

Diagnostics

If a fault occurs with the face level registers, a DTC (diagnostic trouble code) is stored in the ATC module. The DTC can be read using the Jaguar approved diagnostic system. The Jaguar approved diagnostic system can also initiate a self test routine
to check the operation of the face level registers.
Refer to: Climate Control System (412-00 Climate Control System - General Information, Diagnosis and Testing).


Air Ducts Component Description

The air ducts distribute air from the heater assembly to the registers and vents in the instrument panel and the center floor
console. Air ducts also direct air from the heater assembly into the front and rear footwells.

Registers and Vents

The registers control the flow and direction of air from the air ducts. The instrument panel contains four face level registers;
one at each end and two mounted centrally. For the rear seat occupants, two registers are installed in the rear face of the
center floor console. All of the registers incorporate vertical and horizontal directional vane adjustment and full air flow
adjustment down to zero.

The four face level registers in the instrument panel each contain an integral stepper motor. The stepper motors enable the
registers to rotate between the open and closed positions. In the open position, the registers have normal appearance and
functionality. In the closed position, the registers present a smooth surface flush with the surrounding instrument panel.

The vents are fixed outlets. There are four vents in the upper surface of the instrument panel; one in each end to direct air
onto the side windows and two along the front edge to direct air onto the windshield.
Central Face Level Registers
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Instrument Cluster - Instrument Cluster
Diagnosis and Testing

Principles of Operation Published: 22-Mar-2013

For a detailed description of the Instrument Cluster, refer to the relevant Description and Operation sections in the workshop
manual. REFER to: (413-01 Instrument Cluster)

Instrument Cluster (Description and Operation), Instrument Cluster (Description and Operation), Instrument Cluster (Description and Operation).
Inspection and Verification


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.
1. Verify the customer concern.
2. Visually inspect for obvious signs of damage and system integrity.

Visual Inspection
Mechanical Electrical
Fluid level(s)
Accessory installations
Fuse(s)
Wiring harness
Electrical connector(s)
Instrument cluster
Central Junction Box (CJB)
Engine Junction Box (EJB)
Driver Door Module (DDM)
Engine Control Module (ECM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step.
4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

The instrument cluster contains a self-diagnostic mode known as engineering test mode (ETM). This can be used to show the
status of the instrument cluster inputs as well as a number of other useful features.

When in the ETM, the Message Centre displays internal data that can be cycled through. All functions except the message
centre display will continue to operate normally unless otherwise noted.

This document is to be used in conjunction with the instrument cluster ETM (see relevant section within this document) and
the Integrated Diagnostic System (IDS) facility; this does not supersede or replace the IDS facility.

Go directly to the 'Area of Concern/Symptom' that indicates the customer concern(s) and perform the actions described within
the relevant section(s):

Area of Concern/Symptom Diagnostic
Ref. No.
Actions
Notes Warning lights A-1
Perform instrument cluster Self-Diagnostic
Mode/ETM test 3. When this test is ended the warning lamps
currently required to be 'ON' will remain
illuminated. Multiple warning lights
'ON' B–1
Check with IDS for DTCs related to
identified vehicle system(s). . . B–2
Check instrument cluster battery and
ignition wiring - refer to circuit diagrams. Specifically check continuity of Standard
Corporate Protocol (SCP) and Controller Area
Network (CAN) lines. . B–3 Check instrument cluster grounds. . . B–4 Check fuses in battery junction box. . . B–5 Check for harness traps in facia. . . B–6
Perform instrument cluster Self-Diagnostic
Mode/ETM test 3. Frost/ice warning illuminated in mixed red and
amber; therefore colour differs from other
warning lamps. When this test is ended,
warning lamps currently required to be 'ON' will
remain illuminated. . B–7
Check for open circuit/shorts in wiring to
related warning lamp trigger (module,
sensor, switch). .

Specific warning lamp
'ON' C–1
Check with IDS for DTCs related to
identified vehicle system. . . C–2
Check for open circuit/shorts in wiring
related to warning lamp circuit (module,
sensor, switch) where appropriate. . . C–3
Perform cluster Self-Diagnostic Mode/ETM
test 3. Frost/ice warning illuminated in mixed red and
amber; therefore colour differs from other
warning lamps. When this test is ended,
warning lamps currently required to be 'ON' will
remain illuminated. . C–4
Check the specific vehicle system
indicated by the warning lamp
illuminated? What is the warning lamp telling me? Does this
check out with the DTC logged by the system indicating the fault? Fuel gauge operation D–1
Perform Self-Diagnostic Mode/ETM test 21
to establish if fuel level input to cluster is
out of range or invalid. 0 - 9 = short circuit; gauge will show empty. 10
– 254 = normal range. 255 = open circuit;
gauge will show empty. --- = missing signal; gauge will show empty. . D–2
Check gauge function versus
Self-Diagnostic Mode/ETM test 21. 0 = empty, 254 = full. 255 = invalid; gauge will
show empty. . D–3
Check for open circuit/shorts in wiring
between the Fuel Delivery Module, Jet
Pump Module and Rear Electronic Module (REM). . Fuel gauge reading E–1
Check gauge position versus
Self-Diagnostic Mode/ETM test 21. 0 = empty to 254 = full (255 invalid; gauge will
show empty). Other values percentage of above range e.g. 127 = half. . E–2
Calculate percentage fuel level from figure
obtained from Self-Diagnostic Mode/ETM
test 21 and compare to IDS vehicle fuel percentage test. Self-Diagnostic Mode fuel level percentage can
be calculated as follows: Value from
Self-Diagnostic Mode test 26 ÷ 254 x 100 = %
shown on gauge. . E–3
Monitor value of Self-Diagnostic Mode
test/ETM test 21 (during test drive) to
establish if input drops out of range. 0 - 9 = short circuit; gauge will show empty. 10
– 254 = normal range. 255 = open circuit;
gauge will show empty. --- = missing signal; gauge will show empty. . E–4
Monitor 'FUEL LEVEL' in IDS data logger
(during test drive) to correlate gauge position to vehicle reported fuel level. Gauge function is damped so will not follow
rapidly changing Fuel Delivery Module values. Speedometer
operation H–1
Monitor Self-Diagnostic Mode/ETM test 19
(during test drive) check to establish if
vehicle speed input to cluster is out of range or invalid. Display speed input in 1/10 mile/h, no decimal
point shown, and is compensated for tire size
etc. Displays ---- or INV if message is not
received or if received data is invalid. Speedometer reading I–1
During test drive compare speedometer
position to Self-Diagnostic Mode/ETM test
19, displayed value. Self-Diagnostic Mode displayed speed figure will
be approx 3% higher than speed indicated by
speedometer. Allowed tolerance – minus nothing/+ 10% + 2.5 mile/h. . I–2
Monitor Self-Diagnostic Mode/ETM test 19
(during test drive) to establish if vehicle
speed input to cluster drops out of range
or is invalid. Displays ---- if message is not received or if
received data is invalid for two seconds or more. . I–3
Check that installed wheels and tires are
standard Jaguar fitment. Confirm wheel
size in IDS, 'ADD REMOVE ACCESSORY'
section. Non standard wheels and tires may lead to
speed indication inaccuracies. Incorrectly set
wheel size will result in speed indication
inaccuracies. Trip and odometer distance
accumulation will also be incorrect. Tachometer operation J–1
Perform Self-Diagnostic Mode/ETM test 20
to establish if vehicle rpm input to cluster
out of range or invalid. Displays ---- or INV if message is not received
or if received data is invalid. Tachometer reading K–1
Check tachometer position versus
Self-Diagnostic Mode/ETM test 20, displayed value. Tachometer accuracy +/- 100 rpm. . K–2
Monitor 'ENGINE RPM' in IDS data logger
at constant engine rpm to compare
tachometer indicated engine rpm to
engine rpm reported by Engine Control
Module (ECM). Tachometer accuracy +/- 100 rpm. . K–3
Monitor Self-Diagnostic Mode test/ETM
test 20, (during test drive) to establish if
input to cluster drops out of range or is
invalid. Displays ---- or INV if message is not received
or if received data is invalid. Gauge judder L–1
Perform Self-Diagnostic Mode test/ETM
test 2, to prove out smooth gauge operation. . Gauge noise M–1
Perform vehicle road test. Gauges should
not be audible during operation in drive cycle. . www.JagDocs.com

. M–2
Benchmark noise against non-complaint
vehicle. . Trip (fuel) computer N–1
Check for consistent display (during test
drive) of valid 'Rolling Odometer' count in
Self-Diagnostic Mode/ETM test 24. Displays ---- , INV or 255 if message is not
received, or if received data is invalid. . N–2
Check that installed wheels and tires are
standard Jaguar fit. Confirm fitted wheel
size in IDS, 'ADD REMOVE ACCESSORY'
section. Non standard wheels and tires or incorrectly set
wheel size may lead to Odometer increment
inaccuracies. This will impact the distance
accumulators, which in turn affects the rolling
average, fuel economy and range values. Trip
distance accumulation will also be incorrect. . N–3
Consider noting odometer value and
resetting fuel computer system. Advise
customer to conduct brim-to-brim fuel
tank test. Use collected information to
determine if system accurate. . Column adjust O-1
Check with IDS for DTCs related to powered column system. . O-2
Check cluster battery supply voltage and
ground resistance. Check for loose
connections. . O-3
Check power column motors supply voltage. . O-4
Check power column switch for physical damage. . Passive Anti-Theft
System (PATS)
indicator P–1
Check for three second prove out when
vehicle start button is pressed. . . P–2
Check for loose connections/wiring continuity. . . P–3 Check ignition switch for physical damage. . Cluster illumination Q–1
Check for loose connections/wiring continuity. . . Q–2 Check dimmer switch operation. . Cluster backlight operation R–1
Is the backlight on other components inoperative. . . R–2 Check dimmer switch operation. . . R–3
Check for loose connections/wiring continuity. . Chime/tone operation S–1 Check vehicle configuration. . . S–2
Utilize lights ON, ignition OFF, door open warning to verify chime operation. . . S–3 Check appropriate sensing circuit. . Continuous chime/tone T–1 Check appropriate sensing circuit. . Unexpected chime operation U–1 Check vehicle configuration. . Message centre display illumination V–1
Is the backlight 'ON' and other components dim? . . V–2
Does the lighting level of other
components change when dimmer adjusted? . Message centre
display issue W–1
Perform Self-Diagnostic Mode test/ETM
tests 5 to 9, to prove out LCD display
function. . Message centre
missing lines X–1
Perform Self-Diagnostic Mode test/ETM
tests 5 to 9, to prove out LCD display
function. . Message centre
incorrect message Y–1 What is the message? . . Y–2
Check for open circuit/shorts in wiring to
related warning light trigger (module,
sensor, switch). . Cluster/connectivity Z–1 Check cluster battery and ignition wiring. . . Z–2 Check cluster grounds. . . Z–3 Disconnect/reconnect cluster. . . Z–4
Attempt to enter Self-Diagnostic
Mode/ETM to prove cluster response to inputs. . No crank AA–1
Check with IDS for presence of related
DTCs. . . AA–2
Is there a Passive Anti-Theft System (PATS) flash code? . . AA–3
Does the vehicle crank with the other passive key? .

ETM Test/no. Message Center Display Gauge/Indicator/Display
Tested.
Range
Description DDC
PDC Passenger Door Control (PDC)
modules.. FAULTY.
Coms never received
Coms error . 28 - Module MODULE STATUS. Provides status of; Keyless
CONNECTED
Communication (Coms) ok status. vehicle module (KVM), Drivers KVM
seat module (DSM), WAITING Coms not received, not an DSM
Infotainment control module MISSING issue ICM
(ICM) and Integrated control FAULTY. Coms never received ICP
panel (ICP) modules.. Coms error . 29 - Module MODULE STATUS. Provides status of; Front smart
CONNECTED
Communication (Coms) ok status. junction box (FSJB), Rear smart FSJB
junction box (RSJB), Tyre WAITING Coms not received, not an RSJB
pressure monitoring system MISSING issue TPMS
(TPMS) and Adaptive front FAULTY. Coms never received AFLS
lighting system (AFLS) modules. Coms error . 30 - Module MODULE STATUS. Provides status of; Passive
CONNECTED
Communication (Coms) ok status. anti-theft system (PATS), Blind PATS
Spot Monitoring (BSM), Gear WAITING Coms not received, not an BSM
shift module (GSM) and Starter MISSING issue GSM
Control Unit (SCU) modules. FAULTY. Coms never received SCU Coms error . 31- Back to
test 2. GAUGE SWEEP. Tachometer and speedometer. N/A. Repeats display cycle from test 2.
1. If the cause is not visually evident, check for Diagnostic Trouble Codes (DTCs) and refer to the DTC Index.

DTC Index


CAUTION: When probing connectors to take measurements in the course of the pinpoint tests, use the adaptor kit, part
number 3548-1358-00
NOTES:


If the control module or a component is suspect and the vehicle remains under manufacturer warranty, refer to the
Warranty Policy and Procedures manual (section B1.2), or determine if any prior approval programme is in operation, prior to
the installation of a new module/component.


Generic scan tools may not read the codes listed, or may read only five digit codes. Match the five digits from the scan
tool to the first five digits of the seven digit code listed to identify the fault (the last two digits give extra information read by
the manufacturer-approved diagnostic system).


When performing voltage or resistance tests, always use a digital multimeter (DMM) accurate to three decimal places and
with a current calibration certificate. When testing resistance, always take the resistance of the DMM leads into account.


Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.


If DTCs are recorded and, after performing the pinpoint tests, a fault is not present, an intermittent concern may be the
cause. Always check for loose connections and corroded terminals.

DTC Description Possible Cause Action B100811
Wiper Mode
Switch
Master wiper switch circuit -
short to ground Refer to the electrical circuit diagrams and check master
wiper switch circuit for short to ground B100815
Wiper Mode
Switch
Master wiper switch circuit -
short to power, open circuit Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check master wiper switch
circuit for short to power, open circuit B100951
Ignition
Authorisation
Instrument cluster power and
ground supply circuits - short,
open circuit
Target SID synchronization
error following re-programming
CAN fault Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check instrument cluster power
and ground supply circuits for short, open circuit. Perform the
Immobilisation application from the Set-up menu using the
manufacturer approved diagnostic system. Check CAN
communications between instrument cluster and tester www.JagDocs.com