fuel filter JAGUAR XFR 2010 1.G Owner's Manual

8 LH (left-hand) fuel level sensor 9 RH (right-hand) fuel level sensor and fuel pump module 10 RCM (restraints control module)

OPERATION System Operation

The fuel pump is a variable-speed rotary-vane type, which operates in a fuel pump module located in the RH side of the fuel tank. A venturi transfer pump is located in the RH side of the tank. The fuel pump module is secured in the fuel tank with a bayonet style locking ring that is welded into the tank structure. The fuel pump module has an integral top plate for the
external pipe work and electrical connectors.

Fuel level is biased towards the RH compartment in the fuel tank by drawing fuel through the internal cross over pipe via the jet pump, which serves to deliver a constant supply of fuel to the transfer pump and swirl pot assembly. High pressure fuel
from the fuel pump is directed through the jet pump's orifice, creating a low pressure area to be formed in the cross over pipe.
The fuel is drawn into this low pressure area in the cross over pipe and directed into the swirl pot delivery pipes.
Fuel is pumped from the fuel pump to the fuel rail via the integral filter and pressure relief valve.

The pressure relief valve assists engine starting by retaining a pre-set fuel pressure in the supply pipe and fuel rail. The
pressure relief valve also limits fuel rail pressure due to temporary vapor increase in hot conditions and pressure caused by
sudden load changes, for example, a fully open to closed throttle transition.

To meet ORVR (on-board refueling vapor recovery) requirements, the fuel tank and associated components are designed to
minimize fuel vapor loss during refueling. This is achieved by preventing fuel vapor from the fuel tank venting directly to the
atmosphere. Instead fuel vapor is directed into the EVAP (evaporative emission) charcoal canister where it is stored before
being purged at intervals to the engine’s intake manifold.

North American Specification (NAS) vehicles feature additional connections and pipes at the rear of the filler head and also
incorporates a Diagnostic Monitoring Tank Leakage (DMTL) pump for leak detection requirements.
Fuel System Schematic Diagram



Item Description 1 Fuel injector (8 off) 2 Fuel rail www.JagDocs.com

3 Fuel High Pressure (HP) sensor 4 Fuel LP sensor 5 Jet pump 6 Fuel filter 7 Pressure relief valve 8 Fuel pump module assembly 9 RH fuel level sensor 10 LH fuel level sensor


FUEL TANK


NOTE: NAS fuel system shown Component Description



Item Description 1 Fuel filler pipe connection and spit back flap 2 FPDM 3 DMTL Pump (NAS only) 4 EVAP hose 5 Hose - EVAP charcoal canister to purge valve 6 Vapor pressure control valve 7 Hose connection - EVAP charcoal canister to purge valve 8 Fuel supply to engine 9 LH fuel level sensor float 10 LH fuel level sensor 11 Liquid Vapor Separator (LVS) 12 Fuel delivery pump outlet connection 13 RH fuel level sensor float

1 Fuel supply connection 2 Electrical connector 3 Flange locking ring and seal 4 Sucking jet connector 5 Fuel pump module 6 Fuel pick up filter 7 Level sensor float 8 RH level sensor 9 Fuel filter 10 Pressure relief valve 11 Pump supply to flange connection 12 The fuel pump is a variable speed rotary vane type. The pump is energized by the fuel pump relay which is located in the RJB and the FPDM which is located under the RH floor pan above the rear suspension stabilizer bar. The relay and FPDM are controlled by the ECM.
A fine mesh filter is located in the lower section of the pump module. This provides filtration to the fuel as it is drawn into the
module. There is a winged filter on the fuel pump that gives additional protection and a life time fuel filter integrated into the
flange which eliminates the need for an additional filter further downstream in the fuel system.
The RH fuel level sensor is mounted into the pump module housing.
FUEL PUMP DRIVER MODULE (FPDM)



The FPDM is located on a bracket which is integral with the charcoal canister. The module is attached to one end of the canister with a bracket.

The fuel pump operation is regulated by a FPDM which is controlled by the ECM. The FPDM regulates the flow and pressure supplied by controlling the operation of the fuel pump using a PWM (pulse width modulation) output.

The FPDM is powered by a supply from the fuel pump relay in the RJB. The fuel pump relay is energized on opening the driver's door, pressing the start button only or pressing the start button and the footbrake (which initiates engine cranking). The FPDM supplies power to the fuel pump, and adjusts the power to control the speed of the fuel pump and thus the pressure and flow
in the fuel delivery line.

A PWM signal from the ECM tells the FPDM the required speed for the fuel pump. The on time of the PWM signal represents half the fuel pump speed, e.g. if the PWM signal has an on time of 50%, the FPDM drives the pump at 100%.
The FPDM will only energize the fuel pump if it receives a valid PWM signal, with an on time of between 4% and 50%. To switch the fuel pump off, the ECM transmits a PWM signal with an on time of 75%.
The output pressure from the fuel pump will change with changes of engine demand and fuel temperature. The ECM monitors the input from the fuel rail LP sensor and adjusts the speed of the fuel pump as necessary to maintain a nominal output
pressure of 450 kPa (4.5 bar; 65.3 lbf/in.2
), except during engine start-up. At engine start-up the target pressure for the fuel
delivery line is 630 kPa (6.3 bar; 91.4 lbf/in.2
).
If the SRS (supplemental restraint system) outputs a crash signal on the high speed CAN (controller area network), the ECM de-energizes the fuel pump relay to prevent any further fuel being pumped to the engine.

If the ECM does not detect pressure in the fuel delivery line, it stops, or refuses to start the engine and stores the appropriate DTC (diagnostic trouble code).
The ECM receives a monitoring signal from the FPDM. Any DTC's produced by the FPDM are stored by the ECM.
DTC's can be retrieved from the ECM using an approved Jaguar diagnostic system. The FPDM itself cannot be interrogated by the approved Jaguar diagnostic system.

1 Anti-trickle valve assembly 2 Wide bore filler neck 3 Fuel cap 4 Fuel cap lanyard 5 DMTL breather hose 6 DMTL breather filter 7 Fuel filler pipe 8 Connection of leak pipe to tank vapor line 9 Connection to charcoal canister 10 DMTL vapor leak pipe 11 Fuel filler hose 12 Hose connection with fuel tank inlet check valve The fuel filler head is positioned at the rear of the vehicle, above the right hand rear wheel. The filler head is covered by a
molded plastic cover which is electrically locked when the vehicle is locked. The filler cap is a conventional screw in type which
is secured to the vehicle with a lanyard. Fuel Filler Pipe (NAS)

Visual Inspection

Mechanical Electrical
Low/contaminated fuel
Fuel supply/return line(s)
Fuel tank and filler pipe
Fuel leak(s)
Fuel filler cap
Fuel filter
Push connect fittings
Fuel pump
Fuses
Links
Relays
Fuel Pump Driver Module (FPDM)
Fuel pump module
Sensor(s)
Engine control module (ECM)
Rear Junction Box (RJB)
Restraints Control Module (RCM)
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and proceed to the DTC Index

Symptom Chart

Symptom Possible Causes Action Engine cranks, but does not
fire
Engine breather system
disconnected/restricted
Ignition system
Fuel system
Electronic engine control
Ensure the engine breather system is free from
restriction and is correctly installed
Check for ignition system, fuel system and electronic
engine control DTCs and refer to the relevant DTC
Index Engine cranks and fires, but
will not start
Evaporative emissions purge
valve
Fuel pump
Spark plugs
HT short to ground (tracking)
check rubber boots for
cracks/damage
Ignition system
Check for evaporative emissions, fuel system and
ignition system related DTCs and refer to the
relevant DTC Index Difficult cold start
Engine coolant level/anti-
freeze content
Battery
Electronic engine controls
Fuel pump
Purge valve
Check the engine coolant level and condition
Ensure the battery is in a fully charged and
serviceable condition
Check for electronic engine controls, engine
emissions, fuel system and evaporative emissions
system related DTCs and refer to the relevant DTC
Index Difficult hot start
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Difficult to start after hot
soak (vehicle standing,
engine off, after engine has
reached operating
temperature)
Injector leak
Electronic engine control
Purge valve
Fuel pump
Ignition system
Check for injector leak, install new injector as
required
Check for electronic engine controls, evaporative
emissions, fuel system, ignition system and engine
emission system related DTCs and refer to the
relevant DTC Index Engine stalls soon after start
Breather system
disconnected/restricted
ECM relay
Electronic engine control
Ignition system
Air intake system restricted
Air leakage
Fuel lines
Ensure the engine breather system is free from
restriction and is correctly installed
Check for electronic engine control, ignition system
and fuel system related DTCs and refer to the
relevant DTC Index
Check for blockage in air filter element and air
intake system
Check for air leakage in air intake system Engine hesitates/poor
acceleration
Fuel pressure, fuel pump,
fuel lines
Injector leak
Air leakage
Check for fuel system related DTCs and refer to the
relevant DTC Index
Check for injector leak, install new injector as
required www.JagDocs.com

Published: 11-Jul-2014
Climate Control System - General Information - Climate Control System
Diagnosis and Testing

Principles of Operation

For a detailed description of the Climate Control System, refer to the relevant Description and Operation sections in the
Workshop Manual. REFER to:

Air Distribution and Filtering (412-01 Climate Control, Description and Operation), Air Distribution and Filtering (412-01 Climate Control, Description and Operation), Air Distribution and Filtering (412-01 Climate Control, Description and Operation), Heating and Ventilation (412-01 Climate Control, Description and Operation), Heating and Ventilation (412-01 Climate Control, Description and Operation), Heating and Ventilation (412-01 Climate Control, Description and Operation), Air Conditioning (412-01 Climate Control, Description and Operation), Air Conditioning (412-01 Climate Control, Description and Operation), Air Conditioning (412-01 Climate Control, Description and Operation), Control Components (412-01 Climate Control, Description and Operation), Control Components (412-01 Climate Control, Description and Operation), Control Components (412-01 Climate Control, Description and Operation), Electric Booster Heater (412-02 Auxiliary Climate Control, Description and Operation), Electric Booster Heater (412-02 Auxiliary Climate Control, Description and Operation), Electric Booster Heater (412-02 Auxiliary Climate Control, Description and Operation).
Inspection and Verification


WARNING: Servicing must be carried out by personnel familiar with both vehicle system and the charging and testing
equipment. All operations must be carried out in a well ventilated area away from open flame and heat sources.


CAUTION: Diagnosis by substitution from a donor vehicle is NOT acceptable. Substitution of control modules does not
guarantee confirmation of a fault, and may also cause additional faults in the vehicle being tested and/or the donor vehicle.


NOTE: Check and rectify basic faults before beginning diagnostic routines involving pinpoint tests.
1. Verify the customer concern

2. Visually inspect for obvious signs of damage and system integrity

Visual Inspection
Mechanical Electrical
Coolant level
Hose(s)
Coolant pump
Control flap(s)
Duct(s)
Vent(s)
Cabin air filter
Drive belt
Air conditioning compressor
Thermostatic expansion valve
Evaporator
Receiver drier
Air conditioning condenser
Refrigerant pipes Auxiliary
drive belt
Fuel fired booster heater
Fuel fired booster heater fuel pump
Fuel fired booster heater fuel pipes
Fuse(s)
Wiring harness
Electrical connectors
Blower
Air conditioning compressor
Electric cooling fan
Automatic Temperature Control Module (ATCM)
Refrigerant pressure sensor
3. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to
the next step

4. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart, alternatively check for
Diagnostic Trouble Codes (DTCs) and refer to the DTC Index

5. Check DDW for open campaigns. Refer to the corresponding bulletins and SSMs which may be valid for the specific
customer complaint and carry out the recommendations as required

ETM Test/no. Message Center Display Gauge/Indicator/Display
Tested.
Range
Description 25:XXX -
XXXX
26:XXX -
XXXX
27.XXX -
XXXX 25 - Passenger seat belt
26 - Not used
27 - On-board temp ref 18 - Analogue
Inputs.
ANALOG
INPUTS.
#: RAW -
Ratio
28:XXX -
XXXX
29:XXX -
XXXX
30:XXX -
XXXX
31.XXX -
XXXX Cluster inputs. TDB.
Displays Hex coding of inputs 28 -
31.


28 - On-board temp
29 - Not used
30 - Not used
31 - Not used 19 -
Speedometer. SPEEDOMETER.

RAW:
MPH:
KMH:
DRIVER: Speedometer inputs. .
Displays present .
Speedometer inputs values;
Speedometer will indicate
present road speed. 20 -
Tachometer. TACHOMETER.

RAW:
ACTUAL:
DRIVER: Tachometer inputs. .
Displays present received
Tachometer input values,
tachometer will indicate present
engine RPM. 21 - Fuel
system. FUEL SYSTEM.

(A) (B)
RAW: X X
FILT: X X
PERCENT: X X Fuel indication system. .
Displays present received fuel level
A/D inputs in decimal, fuel gauge
will indicate present filtered level. 22 - Battery
voltage. BATTERY VOLTAGE.

LOCAL:
VEHICLE:
RAW:
A/D: Battery voltage. .
Displays present received battery
input voltage values. If message not
received or invalid display will be '_
_ _'. 23 - Rolling
counts. ROLLING COUNTS.

ODO:
FUEL: Odometer and fuel gauge. 0 - 255.
Displays present received odometer
and fuel level input values in
decimal, value is a rolling count. If
either message not received or
invalid respective display will be ' _
_ _' . 24 - VAPS. VAPS.

CURRENT:
COMMAND:
STATUS: Variable assistance power
steering (VAPS) status. .
CURRENT is displayed in mA.
COMMAND is last command sent to
VAPS chip. STATUS is last status
returned from VAPS chip. 25 - Module MODULE STATUS. Provides status of; Ignition
CONNECTED
Communication (Coms) ok status. (IGN), Dynamic Stability Control IGN
(DSC), Adaptive Cruise Control WAITING Coms not received, not an DSC
(ACC) and Adaptive damping MISSING issue ACC
control module (ADCM) modules. FAULTY. Coms never received ADCM Coms error . 26 - Module MODULE STATUS. Provides status of; Electronic
CONNECTED
Communication (Coms) ok status. park brake (EPB), Pedestrian EPB
Impact ECU (PIE), Restraints WAITING Coms not received, not an PIE
control module (RCM) and MISSING issue RCM
Traction control module (TCM), FAULTY. Coms never received TCM
modules.. Coms error . 27 - Module
status. MODULE STATUS.

ECM
RCC Provides status of; Engine
control module (ECM), Rear
Climate Control (RCC), Driver
Door Control (DDC) and
CONNECTED
WAITING
MISSING
Communication (Coms) ok
Coms not received, not an
issue

Message Other Warnings Reason Action in LCD. system and the tire pressures
cannot be monitored. ENGINE TEMPERATURE
HIGH Amber warning triangle
illuminated in LCD at temperatures of between
118.0°C (244.4°F) and
119.3°C (246.8°F). Engine coolant temperature has
exceeded threshold for normal
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE
OVERHEATING Red warning triangle
illuminated in LCD at temperatures of 119.4°C
(247°F) or above. Engine coolant temperature has
exceeded threshold for normal engine
operation.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level.
If message re-appears,
investigate coolant system for
leakage. ENGINE OIL
PRESSURE LOW Red warning triangle
illuminated in LCD. Engine oil pressure has fallen below the
threshold for normal operation. Stop the engine immediately. Check
engine oil level. If oil level correct, do
not restart engine until oil pressure
loss has been identified and corrected. RESTRICTED
PERFORMANCE Red or Amber warning
triangle illuminated in LCD depending on nature of power loss. A fault has occurred which has reduced
engine power output. Investigate cause of engine power
loss. Interrogate control modules for
faults and diagnose using an approved Jaguar Diagnostic System. ENGINE SYSTEMS
FAULT
MIL (malfunction
indicator lamp)
illuminated for
certain faults.
Red or Amber
warning triangle
illuminated in LCD.
A fault has occurred in the
engine management system or, if
the MIL is illuminated, an emissions related fault is present
which has been detected by
the On-Board Diagnostic
systems in the ECM and TCM. A fault has occurred with the
start/stop switch.
Investigate cause of fault.
Interrogate ECM and TCM for faults and diagnose using an
approved Jaguar Diagnostic
System.
Check start/stop switch for
correct operation or short
circuits. CHECK FUEL
FILLER CAP
(NAS Vehicles Only)
Red warning triangle
illuminated in LCD. The Diagnostic Monitoring Tank Leakage
(DMTL) system has detected fuel filler
cap has not been correctly installed or
the system has a leak. Check fuel filler cap to ensure is it is
correctly installed and secure or check
the fuel system for leakage. ENGINE TEMPERATURE
INDICATION
FAULT Red warning triangle
illuminated LCD. A fault has occurred in the engine
management system and the engine
temperature signal is no longer being
received. Investigate cause of engine
temperature failure. Interrogate ECM for faults and diagnose using an approved Jaguar Diagnostic System. PLEASE WAIT
COLD START IN
PROGRESS Amber warning triangle
illuminated LCD. Message appears after start/stop switch
is pressed. Glow plugs are warming up,
message will appear for up to 12
seconds dependant on ambient
temperature. Engine will crank once message is switched off. None GEARBOX FAULT
Battery symbol and amber
warning triangle illuminated
in LCD. TCM has detected a fault in the Investigate transmission fault. transmission. Transmission may default
to 'limp home' mode and only allow
limited operation of forward gears and
reverse. Interrogate TCM and diagnose fault using an approved Jaguar Diagnostic
System. BATTERY NOT
CHARGING Red warning triangle
illuminated in LCD. Charge output from generator not
detected by ECM. Investigate cause of generator failure. OVER 120 km/h
(GULF States Only)
Red text illuminated
in LCD. Vehicle has exceeded the preset 120
km/h speed value. Reduce vehicle speed. DPF FULL SEE
HANDBOOK Amber or Red warning
triangle illuminated LCD. ECM has detected diesel particulate Drive the vehicle as described in the filter is becoming blocked or has become
blocked. owners handbook or the workshop
manual to clean the filter. COOLANT LEVEL
LOW Red warning triangle
illuminated in LCD. Coolant level in expansion tank has
fallen below minimum level.
Stop vehicle and allow engine
to idle for 5 minutes. Switch off
engine and allow to stand for
not less than 10 minutes. Check
coolant level and replenish

STEERING
COLUMN LOCKED Red warning triangle
illuminated in LCD. Fault has occurred preventing the
steering column lock from unlocking. This will also prevent the engine from
starting. Press the stop/start button to return to
accessory mode 4. If steering column
is still locked, investigate cause of
fault and interrogate the CJB (central junction box) for faults and diagnose
using an approved Jaguar Diagnostic System. IGNITION ON
Red warning triangle
illuminated in LCD. Stop/start button has been pressed
without the brake pedal depressed. Ignition is now in power mode 6. None ENGINE STOP
BUTTON PRESSED Red warning triangle
illuminated in LCD. Engine stop button has been pressed
when the vehicle is moving. Engine will
not be switched off until button is pressed quickly for a second time. Do not stop engine when vehicle is
moving unless necessary. LIGHTS ON
Amber warning triangle
illuminated in LCD. Side lamps or headlamps are on and the
driver's door has been opened. Switch off headlamps to avoid
excessive drain on battery. AUTOLAMP
DELAY OFF None
Autolamp delay feature has been
deactivated by moving light control
switch from the auto position. None AUTOLAMP
DELAY XX:XX None
Lighting control switch has been moved
to one of the 4 autolamp delay
positions. Message displays delay timer period selected. None AUTOLAMP
DELAY None
Autolamp delay is selected on the light
control switch and the driver has
switched off ignition and opened driver's
door initiating the autolamp delay. None. Message will extinguish once the
selected delay timer has switched off
the headlamps. TAIL LAMP
FAILURE None The tail lamp LED (light emitting
diode)'s are not functioning correctly.
Location shown on vehicle image. Correct fault in rear lamp assembly,
RJB (rear junction box) or wiring. BRAKE LAMP
FAILURE None The brake lamp LED's are not functioning correctly. Location shown on displayed vehicle image. Correct fault in rear lamp assembly,
RJB or wiring. INDICATOR LAMP
FAILURE None
A turn signal indicator bulb has failed.
Location is shown on displayed vehicle image. Replace failed turn signal indicator
bulb. E-DIFF NOT
AVAILABLE Amber warning triangle
illuminated in LCD accompanied with a single
chime Differential temperature has reached the
overheat threshold. System deactivated
until temperature returns within limits. Allow differential to cool. E-DIFF FAULT
Amber warning triangle
illuminated in LCD accompanied with a single
chime Fault has occurred with electronic
differential. System deactivated until
fault rectified. Investigate cause of fault and
interrogate the system for faults and
diagnose using an approved Jaguar Diagnostic System. ENGINE OIL LOW
Amber warning triangle
illuminated in LCD accompanied with a single
chime The oil is at the minimum level for safe
operation. Top-up with 1 liter (1.8 pints) of oil. ENGINE OIL
HIGH Amber warning triangle
illuminated in LCD accompanied with a single
chime This warning is displayed when the
engine is started, if the oil is above the
maximum level for safe operation. Stop the vehicle as soon as safety
permits and have the engine oil
drained to correct level, before driving
the vehicle. ENGINE OIL
CRITICALLY LOW Red warning triangle
illuminated LCD accompanied with a single
chime The oil is below the minimum level for
safe operation. Stop the vehicle as soon as safety
permits and top-up with 1.5 liters (2.6
pints) of oil. Wait for 10 minutes,
re-check the oil level reading and top-up again if necessary. ENGINE OIL
LEVEL MONITOR
SYSTEM FAULT Amber warning triangle
illuminated in LCD accompanied with a single
chime A fault with the oil level monitoring
system is indicated. Investigate cause of fault and
interrogate the ECM for faults and diagnose using an approved Jaguar Diagnostic System. WATER IN FUEL
Amber warning triangle
illuminated in LCD accompanied with a single
chime The water in fuel sensor in the fuel filter
has detected water in the fuel system. Drain fuel filter to remove collected
water. Odometer Display

The odometer displays the total distance which the vehicle has traveled. This is calculated by the instrument cluster using
wheel speed signals from the ABS module.
The odometer can show 6 characters and distances up to 999,999 miles or kilometers. The total distance travelled is stored in a
EEPROM (electrically erasable programmable read only memory) and the RAM (random access memory). This ensures that the
total distance is not lost if the battery is disconnected.

The odometer value is passed to other vehicle system modules on the medium speed and high speed CAN bus. This is used to record the total vehicle mileage for diagnostic purposes and when storing DTC (diagnostic trouble code)'s.