air conditioning JAGUAR XFR 2010 1.G Workshop Manual

Speed Control Module
Speed Control Sensor
Speed Control Switch4: Electrical
412: Climate Control System
412-00: Climate Control System - General InformationSpecificationDiagnosis and TestingClimate Control SystemGeneral ProceduresAir Conditioning (A/C) System Recovery, Evacuation and Charging (82.30.30)
Air Conditioning (A/C) System Flushing
Contaminated Refrigerant Handling
Electronic Leak Detection
Fluorescent Dye Leak Detection
Inspection and Assembly Requirements
Manifold Gauge Set Connection
Refrigerant Oil Adding - TDV6 3.0L Diesel /V8 5.0L Petrol/V8 S/C 5.0L Petrol
Refrigerant System Tests
Air Conditioning (A/C) Compressor Commissioning412-01: Climate ControlSpecificationDescription and Operation
Air Distribution and FilteringComponent Location
Overview
System Operation and Component DescriptionHeating and VentilationComponent Location
Overview
System Operation and Component DescriptionAir ConditioningComponent Location
Overview
System Operation and Component DescriptionControl ComponentsComponent Location
Overview
System Operation and Component DescriptionRemoval and InstallationAmbient Air Temperature Sensor
Blower Motor

Blower Motor Control Module
Center Registers
Climate Control Assembly
Climate Control Module
Defrost Vent/Register Blend Door Actuator
Driver Side Register
Evaporator
Floor Console Register
Footwell Vent/Duct Blend Door Actuator
Heater Core
Heater Core and Evaporator Core Housing
Instrument Panel Register Trim Panel
In-Vehicle Temperature Sensor
Passenger Side Register
Pollen Filter
Recirculation Blend Door Actuator
Sunload Sensor
Thermostatic Expansion Valve
Desiccant Bag - V6 3.0L Petrol/V8 5.0L Petrol/V8 S/C 5.0L Petrol412-02: Auxiliary Climate ControlSpecificationDescription and OperationComponent Location
System Operation and Component DescriptionRemoval and InstallationAuxiliary Coolant Flow Pump
Electric Booster Heater412-03: Air ConditioningSpecificationDiagnosis and TestingAir ConditioningRemoval and InstallationAir Conditioning (A/C) Compressor - V8 5.0L Petrol/V8 S/C 5.0L Petrol
Condenser Core - V8 S/C 5.0L Petrol
Pressure Cutoff Switch (82.10.32)413: Instrumentation and Warning Systems
413-01: Instrument ClusterSpecificationDescription and OperationComponent Location
Overview
System Operation and Component Description

Air Conditioning A/C Accelerator Pedal Position APP
Is a multitrack sensor which inputs the drivers demand into the engine
control module (ECM) After Bottom Dead Center ABDC Event occurring after bottom dead center After Top Dead Center ATDC Event occurring after top dead center Anti-lock Brake System ABS
System which prevents wheel lock-up under braking by sensing lack of
rotation of a wheel(s) and diverting fluid pressure away from it (them) Alternating Current ac Amplitude Modulation AM Automatic Temperature Control ATC Automatic Transmission Fluid ATF Ampere A SI unit of current Ampere hour Ah Barometric Pressure BARO Pressure of surrounding air at any given temperature and altitude Battery positive voltage B+ The positive voltage from a battery or any circuit connected directly to it Before Bottom Dead Center BBDC Event occurring before bottom dead center Before Top Dead Center BTDC Event occurring before top dead center Bottom Dead Center BDC Lowest point of piston travel in a reciprocating engine Battery Junction Box BJB Brake Pedal Position BPP Brake Horsepower BHP
Effective horsepower developed by an engine or motor, as measured by a
brake applied to its output shaft British Standard BS Standard specification issued by the British Standards Institution Brake Traction Control System BTCS

Have a suitable fire extinguisher available when using welding or heating equipment.

First Aid

Apart from meeting any legal requirements it is desirable for someone in the workshop to be trained in First Aid procedures.
Splashes in the eye should be flushed carefully with clean water for at least ten minutes.
Soiled skin should be washed with soap and water.

Individuals affected by inhalation of gases, fumes etc. should be removed to fresh air immediately. If effects persist, consult a
doctor.

If liquids are swallowed inadvertently, consult a doctor giving the information on the container or label. Do not induce vomiting
unless this action is indicated on the label.

Fluoroelastomer

See Viton.

Foams - Polyurethane

See also Fire.
Used in sound and noise insulation. Cured foams used in seat and trim cushioning.
Follow manufacturer's instructions.
Unreacted components are irritating and may be harmful to the skin and eyes. Wear gloves and goggles.

Individuals with chronic respiratory diseases, asthma, bronchial medical problems, or histories of allergic diseases should not
work in or near uncured materials.
The components, vapors or spray mists can cause direct irritation, sensitivity reactions and may be toxic or harmful.

Vapors and spray mists must not be inhaled. These materials must be applied with adequate ventilation and respiratory
protection. Do not remove the respirator immediately after spraying, wait until the vapor/mists have cleared.

Burning of the uncured components and the cured foams can generate toxic and harmful fumes. Smoking, naked flames or the
use of electrical equipment during foaming operations and until vapors/mists have cleared should not be allowed. Any heat
cutting of cured foams or partially cured foams should be conducted with extraction ventilation.

Freon

See Air Conditioning Refrigerant.

Fuels

See also, Fire, Legal Aspects, Chemicals and Solvents.
Avoid skin contact with fuel where possible. Should contact occur, wash the affected skin with soap and water.

Gasoline (Petrol)

Highly flammable - observe No Smoking policy.

Swallowing can result in mouth and throat irritation and absorption from the stomach can result in drowsiness and
unconsciousness. Small amounts can be fatal to children. Aspiration of liquid into the lungs e.g. through vomiting, is a very
serious hazard.

Gasoline dries the skin and can cause irritation and dermatitis on prolonged or repeated contact. Liquid in the eye causes
severe pain.

Motor gasoline may contain appreciable quantities of benzene, which is toxic upon inhalation, and the concentration of
gasoline vapors must be kept very low. High concentrations will cause eye, nose and throat irritation, nausea, headache,
depression and symptoms of drunkenness. Very high concentrations will result in rapid loss of consciousness.

Ensure there is adequate ventilation when handling and using gasoline. Great care must be taken to avoid the serious
consequences of inhalation in the event of vapor build up arising from spillages in confined spaces.
Special precautions apply to cleaning and maintenance operations on gasoline storage tanks.
Gasoline should not be used as a cleaning agent. It must not be siphoned by mouth. See First Aid.
Gas - oil (Diesel Fuel)
See warnings and cautions in relevant manual sections.
Combustible.
www.JagDocs.com

Do not empty fuel while working in a workshop or a pit
Ensure that working area is well ventilated
Ensure that any work on the fuel system is only carried out by experienced and well qualified maintenance personnel
Ensure that fume extraction equipment is used where appropriate


Fume extraction equipment must be in operation when solvents are used e.g. Trichloroethane, white spirit, sbp3,
methylene chloride, perchlorethylene. Do not smoke in the vicinity of volatile degreasing agents.

Whenever possible, use a ramp or pit whilst working beneath a vehicle, in preference to jacking. Position chocks at the wheels
as well as applying the parking brake. Never rely on a jack alone to support a vehicle. Use axle stands, or blocks carefully
placed at the jacking points, to provide a rigid location. Check that any lifting equipment used has adequate capacity and is
fully serviceable. Ensure that a suitable form of fire extinguisher is conveniently located. When using electrical tools and
equipment, inspect the power lead for damage and check that it is properly earthed. Disconnect the earth (grounded) terminal
of the vehicle battery. Do not disconnect any pipes of the air conditioning refrigeration system unless you are trained and
instructed to do so. A refrigerant is used which can cause blindness if allowed to come into contact with the eyes. Ensure that
adequate ventilation is provided when volatile degreasing agents are being used.

Adhere strictly to handling and safety instructions given on containers and labels. Keep oils and solvents away from naked
flames and other sources of ignition. Do not apply heat in an attempt to free seized nuts or fittings; as well as causing
damage to protective coatings, there is a risk of damage from stray heat to electronic equipment and brake lines. Do not leave
tools, equipment, spilt oil etc. around the work area. Wear protective overalls and use barrier cream when necessary.

Environmental Protection

In some countries it is illegal to pour used oil onto the ground, down sewers or drains, or into water courses. The burning of
used engine oil in small space heaters or boilers is not recommended unless emission control equipment is installed. Dispose
of used oil through authorized waste disposal contractors, to licensed waste disposal sites or to the waste oil reclamation
trade. If in doubt, contact the Local Authority for advice on disposal facilities.

General Information - How To Use This Manual
Description and Operation

Workshop Manual Organization Published: 08-Dec-2012

This manual covers descriptive, diagnostic (including OBD), and repair aspects to service the vehicle effectively.

The manual is arranged in sections, each section dealing with a specific part of a vehicle system. For example, Section 412-03
[Air Conditioning] covers air conditioning, which is part of the climate control system.
The first digit of the section number indicates the group (in the above example this being Electrical). There are five groups:
General Information.
Chassis.
Powertrain.
Electrical. Body
and Paint.

The second and third digits of the section number indicate the vehicle system (12 in the above example being Climate
Control).

The last two digits of the section number indicate the part of the system covered by the section (03 in the example denotes
Air Conditioning).

DTC Description Possible Causes Action B1082-49
Right Temperature
Damper Motor -
Internal electronic
failure
Right hand blend
stepper motor internal
electronic failure
Suspect the right hand blend stepper motor. Check and
install a new stepper motor as required, refer to the new
module/component installation note at the top of the DTC
Index B1083-01
Recirculation
Damper Motor -
General electrical
failure
RECIRC servo motor
circuits - short to
ground, power, open
circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check RECIRC servo motor
circuit for short to ground, power, open circuit B1085-00
Defroster Damper
Motor - No sub
type information
Defrost stepper motor
internal or external
fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B1085-49
Defroster Damper
Motor - Internal
electronic failure
Defrost stepper motor
internal electronic
failure
Suspect the defrost stepper motor. Check and install a new
stepper motor as required, refer to the new
module/component installation note at the top of the DTC
Index B1086-00
Air Distribution
Damper Motor -
No sub type
information
Panel/foot stepper
motor internal or
external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B1086-49
Air Distribution
Damper Motor -
Internal electronic
failure
Panel/foot stepper
motor internal
electronic failure
Suspect the panel/foot stepper motor. Check and install a
new stepper motor as required, refer to the new
module/component installation note at the top of the DTC
Index B1087-88
LIN Bus "A" - Bus
off
LIN Bus power #1
circuit - open circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check LIN Bus power #1
circuit for open circuit B1088-88
LIN Bus "B" - Bus
off
LIN Bus power #2
circuit - open circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check LIN Bus power #2
circuit for open circuit B11ED-68
Electric Heater
Control Module -
Event information
Event information.
Electric heater - invalid
communication
message
Clear DTC. With engine coolant temperature low, set
climate temperature to high and re-test. If DTC remains in
isolation suspect the PTC heater, check and install a new
heater as required, refer to the new module/component
installation note at the top of the DTC Index. If additional
LIN related DTCs are logged refer to the Actions for these
DTCs B11ED-87
Electric Heater
Control Module -
Missing message
Electric heater -
missing communication
message
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B11ED-96
Electric Heater
Control Module -
Component
internal failure
Component internal
failure
Suspect the PTC heater, check and install a new heater as
required, refer to the new module/component installation
note at the top of the DTC Index B11ED-98
Electric Heater
Control Module -
Component or
system over
temperature
Component or system
over temperature
Clear DTC. With engine coolant temperature low, set
climate temperature to high and re-test. If DTC remains
suspect the PTC heater, check and install a new heater as
required, refer to the new module/component installation
note at the top of the DTC Index B11EE-01
A/C Compressor -
General electrical
failure
Air conditioning
compressor clutch
solenoid circuits - short
to ground, power, open
circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check air conditioning
compressor clutch solenoid circuits for short to ground,
power, open circuit

DTC Description Possible Causes Action B11F0-11
Air Intake Damper
Position Sensor -
Circuit short to
ground
RECIRC servo motor air
intake feedback and 5
volt supply circuits -
short to ground
Refer to the electrical circuit diagrams and check RECIRC
servo motor air intake feedback and 5 volt supply circuits
for short to ground B11F0-15
Air Intake Damper
Position Sensor -
Circuit short to
battery or open
RECIRC servo motor air
intake feedback and
ground circuits - short
to power, open circuit
Carry out any pinpoint tests associated with this DTC using the manufacturer approved diagnostic system. Refer to the electrical circuit diagrams and check RECIRC servo motor air intake feedback and ground circuits for short to power, open circuit B11F8-00
Left Outer Vent -
No sub type
information
Left outer IP vent
actuator internal or
external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B11F8-49
Left Outer Vent -
Internal electronic
failure
Left outer IP vent
actuator internal
electronic failure
Suspect the left outer IP vent actuator. Check and install a
new actuator as required, refer to the new
module/component installation note at the top of the DTC
Index B11F9-00
Left Inner Vent -
No sub type
information
Left inner IP vent
actuator internal or
external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B11F9-49
Left Inner Vent -
Internal electronic
failure
Left inner IP vent
actuator internal
electronic failure
Suspect the left inner IP vent actuator. Check and install a
new actuator as required, refer to the new
module/component installation note at the top of the DTC
Index B11FA-00
Right Inner Vent -
No sub type
information
Right inner IP vent
actuator internal or
external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B11FA-49
Right Inner Vent -
Internal electronic
failure
Right inner IP vent
actuator internal
electronic failure
Suspect the right inner IP vent actuator. Check and install a
new actuator as required, refer to the new
module/component installation note at the top of the DTC
Index B11FB-00
Right Outer Vent -
No sub type
information
Right outer IP vent
actuator internal or
external fault
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system B11FB-49
Right Outer Vent -
Internal electronic
failure
Right outer IP vent
actuator internal
electronic failure
Suspect the right outer IP vent actuator. Check and install a
new actuator as required, refer to the new
module/component installation note at the top of the DTC
Index B11FF-84
A/C Refrigerant
Pressure - Signal
below allowable
range
Signal below allowable
range. A/C System
Refrigerant Pressure
too low
This DTC can be logged by the system due to low ambient
temperature soak (below 3°C) reducing the pressure in the
refrigerant gas system. If the cabin temperature logged
along with the DTC at the time is below 10°C this could
indicate low temperature. If the air conditioning
performance is satisfactory and the in-cabin temperature is
below 10°C then it is likely that the system contains a
suitable amount of gas and the DTC is being recorded as
an effect of the low ambient temperature. If this is not the
case carry out any pinpoint tests associated with this DTC
using the manufacturer approved diagnostic system. Refer
to the electrical circuit diagrams and check air conditioning
pressure sensor circuits for short, open circuit. Check for
correct charge weight B11FF-85
A/C Refrigerant
Pressure - Signal
above allowable
range
Signal above allowable
range. A/C System
Refrigerant pressure
too high
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check air conditioning
pressure sensor circuits for short, open circuit

DTC Description Possible Causes Action B1A59-11
Sensor 5 Volt
Supply - Circuit
short to ground
Air conditioning
pressure sensor or
RECIRC servo motor 5
volt supply circuits -
short to ground
Refer to the electrical circuit diagrams and check air
conditioning pressure sensor and RECIRC servo motor 5 volt
supply circuits for short to ground B1A59-13
Sensor 5 Volt
Supply - Circuit
open
Air conditioning
pressure sensor 5 volt
supply circuits - open
circuit
Refer to the electrical circuit diagrams and check air
conditioning pressure sensor 5 volt supply circuit for open
circuit B1A60-11
Pollution Sensor -
Hydrocarbon -
Circuit short to
ground
Pollution sensor
hydrocarbon input
circuit - short to ground
Refer to the electrical circuit diagrams and check pollution
sensor hydrocarbon input circuit for short to ground B1A61-11
Cabin Temperature
Sensor - Circuit
short to ground
In car temperature
sensor circuit - short to
ground
Refer to the electrical circuit diagrams and check In car
temperature sensor circuit for short to ground B1A61-15
Cabin Temperature
Sensor - Circuit
short to battery or
open
In car temperature
sensor circuit - short to
power, open circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check In car temperature
sensor circuit for short to power, open circuit B1A63-11 Right Solar Sensor
- Circuit short to
ground
Right sun load sensor
signal circuit - short to
ground
Refer to the electrical circuit diagrams and check right sun
load sensor signal circuit for short to ground B1A64-11 Left Solar Sensor
- Circuit short to
ground
Left sun load sensor
signal circuit - short to
ground
Refer to the electrical circuit diagrams and check left sun
load sensor signal circuit for short to ground B1A67-13
Sensor Ground -
Circuit open
Sensor ground circuits -
open circuit
Refer to the electrical circuit diagrams and check sensor
ground circuits for open circuit B1A69-01
Humidity Sensor -
General electrical
failure
Humidity sensor PWM
input circuit - short to
ground, power, open
circuit
Sensor component
failure
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check humidity sensor PWM
input circuit for short to ground, power, open circuit. Check
and install a new sensor as required B1B62-11
Pollution Sensor -
NOx - Circuit
short to ground
Pollution sensor NOx
input circuit - short to
ground
Refer to the electrical circuit diagrams and check pollution
sensor NOx input circuit for short to ground B1B71-11
Evaporator Temperature
Sensor - Circuit
short to ground
Evaporator temperature
sensor signal circuit -
short to ground
Refer to the electrical circuit diagrams and check evaporator
temperature sensor signal circuit for short to ground B1B71-15
Evaporator Temperature
Sensor - Circuit
short to battery or
open
Evaporator temperature
sensor signal circuit -
short to power, open
circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check evaporator
temperature sensor signal circuit for short to power, open
circuit B1B72-11
LIN Bus #1 Power
Supply Circuit -
Circuit short to
ground
Stepper motor circuit
LIN Bus #1 power
supply - short to
ground
Refer to the electrical circuit diagrams and check stepper
motor circuit LIN Bus #1 power supply for short to ground C1B14-13
Sensor Supply
Voltage A - Circuit
open
RECIRC servo motor 5
volt supply circuit -
open circuit
Refer to the electrical circuit diagrams and check RECIRC
servo motor 5 volt supply circuit for open circuit

DTC Description Possible Causes Action C1B15-13
Sensor Supply
Voltage B - Circuit
open
RECIRC servo motor
and EVAP sensor
ground circuits - open
circuit
Refer to the electrical circuit diagrams and check RECIRC
servo motor and EVAP sensor ground circuits for open
circuit P0530-11
A/C Refrigerant
Pressure Sensor A
Circuit - Circuit
short to ground
Air conditioning
pressure sensor signal
circuit - short to ground
Refer to the electrical circuit diagrams and check air
conditioning pressure sensor signal circuit for short to
ground P0530-15
A/C Refrigerant
Pressure Sensor A
Circuit - Circuit
short to battery or
open
Air conditioning
pressure sensor signal
circuit - short to power,
open circuit
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system. Refer to the
electrical circuit diagrams and check air conditioning
pressure sensor signal circuit for short to power, open
circuit U0010-88
Medium Speed
CAN
Communication
Bus - Bus off
Bus off
Carry out any pinpoint tests associated with this DTC using
the manufacturer approved diagnostic system U0300-00
Internal Control
Module Software
Incompatibility -
No sub type
information
Invalid configuration
message is received
Re-configure the RJB using the manufacturer approved
diagnostic system. Clear the DTC and retest. If the DTC is
still logged suspect the climate control module, refer to the
new module/component installation note at the top of the
DTC Index U1A14-49
CAN Initialisation
Failure - Internal
electronic failure
Internal electronic
failure
Suspect the climate control module, check and install a
new module as required, refer to the new
module/component installation note at the top of the DTC
Index U3000-55
Control Module -
Not configured
Incorrect car
configuration data
received
Re-configure the RJB using the manufacturer approved
diagnostic system. Clear DTC and re-test. If the DTC
remains suspect the climate control module. Check and
install a new module as required, refer to the new
module/component installation note at the top of the DTC
Index U3000-87
Control Module -
Missing message
Missing message
Re-configure the RJB using the manufacturer approved
diagnostic system. Check climate control module for DTCs
and refer to the DTC Index. Carry out CAN network integrity
tests using the manufacturer approved diagnostic system.
If DTC remains suspect the climate control module. Check
and install a new module as required, refer to the new
module/component installation note at the top of the DTC
Index U3002-81
Vehicle
Identification
Number - Invalid
serial data
received
Vehicle/component
mis-match. Corrupt VIN
data being transmitted,
module previously
installed to other
vehicle
Check and install original/new module as required, refer to
the new module/component installation note at the top of
the DTC Index www.JagDocs.com