ECU JAGUAR XJ6 1994 2.G Workshop Manual

Body Components & Trim .B+La.
13.3.28 Console Ashtray, Renew
SRO 76.67.18
. Raise the trunk lid.
Remove the battery cover and disconnect the battery.
. Open the glove box lid.
. Undo and remove the ashtray assembly securing screws.
. Displace the ashtray for access.
Disconnect cigar lighter / illumination Lucar connectors.
. Displace and remove the ashtray assembly.
. Place the ashtray assembly to the front.
. Open the ashtray lid.
Displace and remove the inner ashtray.
. Displace and remove the cigar lighter element assembly.
Carefully displace and remove the cigar lighter illumina-
. Carefully displace and remove the cigar lighter assembly
. Carefully remove and discard the ashtray surround veneer
Displace and remove the ashtray surround veneer panel.
. Carefully remove and discard the ashtray lid veneer panel
securing clips.
. Close the ashtray.
. Displace and remove the ashtray lid veneer panel.
Displace and remove the inner ashtray retaining clips.
. Place the ashtray aside.
. Place the new ashtray to the front.
. Fit and fully seat the inner ashtray retaining clips.
. Fit and align the lid veneer panel.
. Fit and fully seat the veneer panel securing clips.
. Open the ashtray lid.
. Fit and align the ashtray surround veneer panel.
. Fit and fully seat the veneer panel securing clips.
. Fit and fully seat the cigar lighter assembly.
9 Fit and fully seat the illumination bulb assembly, ensuring
. Fit the cigar lighter element assembly.
. Fit the inner ashtray and close the ashtray lid.
. Place the ashtray in position.
Reconnect the Lucar connectors.
. Reposition and fit the ashtray assembly.
. Fit and tighten the ashtray securing screws.
. Close the glovebox lid.
. Reconnect the battery and refit the battery cover.
tion
bulb holder assembly.
from the ashtray.
panel securing clips.
that the ground tag contacts the cigar lighter body.
116 802
Fig. 1
Issue 1 August 1994 X300 VSM 31

Body Components & Trim -
13.3.29 Steering Column Upper Cowl, Renew
SRO 76.46.02
Motor the drivers seat fully rearward.
Undo and remove the lower cowl fixing screws (1 Fig. 1).
. Displace and reposition the lower cowl (2 Fig. 1); discard
the ignition lock rubber gaiter
(3 Fig. 1).
. Motor the steering column fully upwards.
Undo and remove the upper column securing screws.
Motor the column fully downwards.
Displace and remove the upper cowl (4 Fig. 1).
Fit and align the new cowl into position.
. Motor the column fully upwards.
. Fit and tighten the cowl securing screws.
9 Fit a new ignition lock rubber gaiter and position the lower
. Fit and tighten the cowl securing screws.
. Motor the column to the original position.
cowl to
the steering column.
13.3.30 Steering Column Lower Cowl, Renew
SRO 76.46.03
= Motor the drivers seat fully rearwards.
. Undo and remove the lower column cowl securing screws
. Displace and reposition the lower cowl (2 Fig. 1).
. Disconnect the rheostat multi-plug (5 Fig. 1).
. Disconnect the tilt column harness multi-plug from the tilt
= Remove the cowl and place to the front; remove the igni-
Displace and remove the rheostat adjusting knob (7 Fig. 1).
. Undo and remove the rheostat securing screws (8 Fig. 1).
. Displace the tilt column switch retaining tangs and re-
move the switch.
. Place the cowl aside.
. Place the new lower cowl to the front.
. Fit and fully seat the column switch.
. Fit and align the rheostat. Fit and tighten the rheostat se-
. Fit and fully seat the rheostat knob.
Fit new ignition switch rubber gaiter and reposition the
. Connect the rheostat harness multi-plug.
. Connect the column switch harness multi-plug.
. Position the cowl to the steering column.
. Fit and tighten the cowl securing screws.
. Motor the seat to the original position.
(1 Fig. 1).
column switch (6 Fig. 1).
tion lock rubber gaiter and discard (3 Fig. 1).
curing screws.
lower cowl.
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Issue 1 August 1994 32 X300 VSM

Body Components & Trim -
13.3.3 1 Steering Column Switchgear Mounting Bracket,
Renew
SRO 76.46.33
J 76-1 082
Fig. 1
Remove the steering column lower and upper cowls, see
. Remove the battery cover and disconnect the battery.
. Remove the driver airbag module, see section 15.1.
. Remove the steering wheel, see section 10.
. Remove the cassette and cancellation module (1 Fig. I),
. Displace the audible warning speaker multi-plug (2 Fig. 1)
. Disconnect the speaker multi-plug.
. Displace and remove the switch gear mounting bracket (3
. Undo and remove the audible warning speaker securing
. Undo and remove speaker/ harness securing 'P' clip nut.
. Displace the 'P' clip nut.
. Remove the audible warning speaker (4 Fig. 1).
Displacethedimmer modulemulti-plug (5Fig. 1)fromthe
subsections 13.3.30 and 13.3.29.
see section 10.
from the mounting bracket
(3 Fig. 1).
Fig. 1).
screws.
mounting bracket.
issue 1 August 1994 X300 VSM 33

Body Components & Trim
J76-1082
Fig. 1
. Displace and remove the dimmer module (6 Fig. 1).
. Discard the foam pads from the mounting bracket.
. Place the mounting bracket aside.
Place new mounting bracket to the front.
. Place new foam pads to the front.
. Remove the foam backing paper.
. Fit and fully seat the pads to the mounting bracket.
. Fit and align the audible warning speakertothe mounting
bracket.
. Fit and tighten the speaker securing screws.
Fit and align the speaker harness
'F" clip.
. Fit and tighten the clip securing nut.
Fit and align the switchgear mounting bracket.
. Connect the speaker harness multi-plug.
. Position the harness to the mounting bracket.
. Refit the cassette and cancellation module.
. Refit the steering wheel.
. Refit the driver airbag.
. Reconnect the battery and refit the battery cover.
. Close the trunk.
. Refit the steering column upper and lower cowls.
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Issue 1 August 1994 34 X300 VSM

Body Components & Trim -
13.3.32 'A' Post lower Trim Pad, Renew
SRO 76.13.30
. Locally displace the draught welting from the front door
= Undo and remove the 'A' post lower trim pad quarter turn
. Displace and remove the 'A' post lower trim pad by pulling
. Fit and seat the new 'A' post lower trim pad, engaging the
. Fit and secure the 'A' post lower trim pad quarter turn fas-
Reposition and fully seat the draught welting to the front
aperture
flange.
fastener. rearwards to disengage clips and place aside.
clips on the front door flange.
tener. door aperture flange.
13.3.33 Rear Quarter Upper Trim Pad, Renew
. Remove the rear seat belt upper anchorage RH or LH.
. Remove the trim pad securing screw.
. Slacken but do not remove thecombined grab handle and
. Unclip the rear quarter trim pad and remove.
. To refit, carry out reversal of the above procedure, noting
that seat belt fixings must be tightened to the specified
torque.
coat hook securing screws.
13.3.34 'B' Post Upper Trim Pad, Renew
. Position front seat and squab fully forward.
. Remove seat belt lower anchorage and feed the belt
through the lower trim aperture.
. Remove seat belt upper anchorage.
. Remove trim finisher upper seat belt aperture and door
. Release upper trim pad from its fixings by exerting down-
. To refit, carry out reversal of the above procedure.
aperture edge
trim.
ward pressure.
WARNING: ENSURE THAT THE SEAT BELT IS CORRECTLY
ASSEMBLED AND FlXlNGS TORQUE TIGH-
0 TENED.
13.3.35 'B' Post lower Trim Pad, Renew
. Position front seat and squab fully forward.
Remove seat belt lower anchorage and feed the belt
. Release trim pad quarter turn fasteners and remove trim
Remove fasteners from trim pad as required.
= To refit, carry out reversal of the above procedure.
through the lower
trim aperture.
pad.
WARNING: ENSURE THAT THE SEAT BELT IS CORRECTLY
ASSEMBLED AND FlXlNGS TORQUE TIGH- TENED.
X300 VSM 35 Issue 1 August 1994

Body Components & Trim -
13.3.39 Roof lining (Headlining), Description
The roof lining is a one piece construction of 6mm thick polyurethane foam, covered with brush finish, suede effect,
knitted polyester.
13.3.40 Roof lining; Renew
. Position front seats fully rearwards and recline the passen-
. Disconnect vehicle battery ground lead.
. Remove:
ger
seat squab.
0 Sliding roof flange (where fitted).
0 Front passenger door.
0 Rear console (where fitted).
0 Center console.
0 Sunblind and bezel.
0 Combined grab handle and coat hook.
0 Rear quarter upper trim pad LH & RH.
0 Cantrail crash roll.
0 Illuminated sun visor.
0 Roof console.
9 Release multi-plug connectors from clips at roof console
Remove roof console retaining clip from headlining.
. Remove security sensors (where fitted) and disconnect
. Release roof lining to body tags and lower roof lining.
. Remove the roof lining:
Position the roof lining with the rear corner through the
passenger side rear door and the opposite cornerthrough
the driver side rear door.
. Position the roof lining across the car with the roof console
cut-out straddling 'B'-'C' post.
. Tip the roof lining forward against bottom of fascia with
rear edge of roof lining diagonally across door aperture.
. Carefully feed the roof lining out of the passenger side
front door, easing the edge cut-outs over the door aper- ture and any other obstruction.
aperture.
multi
-plugs.
. To
refit, carry out reversal of the above procedure.
X300 VSM 37 Issue 1 August 1994

. Remove the trunk floor carpet, see sub-section 13.4.4.
. Displace and remove the left and right hand tail light
. Undo and remove the trunk seal retainer securing bolts
. Displace and remove the trunk seal retainer.
. Fit and fully seat the new trunk seal retainer.
Fit and fully tighten the trunkseal retainer securing bolts.
. Fit and fully seat the tail light covers.
. Refit the trunk floor carpet.
13.4.7 Trunk Lid Striker, Adjust
Disconnect vehicle battery ground lead.
. Remove the rear finisher.
. Slacken the striker plate securing bolts and adjust the
striker to ensure that the luggage compartment lid aligns
covers.
(arrowed on Fig.
1).
176.107L ___----
Fig. 1

Body Components & Trim d-!P
13.4.12 Trunk Lid Lock Mechanism, Renew
. Open the trunk and remove the mechanism cover.
. Disconnect the operating rod from the remote linkage.
Removethe two lock assembly securing bolts, remove the
lock from the trunk. lid and remove the assembly from the
vehicle.
. To refit, carry out reversal of the above procedure.
13.4.13 Trunk Lid Gas Strut, Adjust, Renew
Open the trunk.
. Insert a screwdriver and remove the strut from the top
. Fit the strut to the lower pivot first to aid re-assembly.
= To refit, carry out reversal of the above procedure, chang-
pivot and repeat the operation for the lower pivot.
ing one strut at a time.
13.4.14 Trunk Lid Hinge, Renew
. Open the trunk.
. Remove the hinge cover.
Cut and remove the harness straps from the RH hinge and
move the harness away.
Note:
. Remove the upper hinge securing bolts.
. Remove the lower hinge fixings.
. To refit, carry out reversal of the above procedure, ensur- ing that the alignment of the trunk buffers is set relative to
the fenders. Ensure
that the lid is adequatelysupported and that
paint damage cannot occur.
13.4.15 Trunk Rear Liner, Renew
. Disconnect vehicle battery ground lead.
. Peel backthe floor carpet and sound insulation for access.
. Remove the tread plate.
. Remove the trunk rear liner.
. To refit, carry out reversal of the above procedure.
Issue 1 August 1994 X300 VSM 41

Body Components & Trim a
13.5 HOOD
13.5.1 Hood, Description
The hood is fitted with black moulded covers over the inner fenders and behind the headlamp units; the right hand
fender cover incorporates compartments for spare fuses and tool kit (where fitted). Two gas struts attached by press- on fittings on the body and hood support the hood cover.
13.5.2 Plenum Chamber Finisher, Renew
SRO 76.10.01
9 Open the hood and fit suitable fender cover.
. Remove the wiper arm, see section 15.6.
. Undo and remove the plenum chamber finis..er securing
. Displace and reposition the plenum chamber.
. Disconnect the washer jet tubes.
9 Disconnect the washer jet multi-plugs.
. Displace the washer jet securing tangs.
. Displace and remove the washer jets (2 Fig. 1).
. Place the finisher aside.
. Fit and fully seat the washer jets to the new plenum
. Connect the washer jet multi-plugs.
9 Reconnect the washer jet tubes.
. Position the plenum chamber finisher.
. Fit and tighten the finisher securing screws.
. Refit the wiper arm.
9 Remove the fender cover and close the hood.
screws
(1 Fig. 1).
chamber
finisher.
13.5.3 Hinge, Renew
. Disconnect vehicle battery ground lead.
. Open hood and fit fender protectors.
. Remove radiator grille.
. 12 cylinder only:
. Remove fan cowl to top panel clips and move the cowl as-
sembly clear.
. Move water bleed pipe from top panel clips.
. Release fixings and remove radiator top mounting panel.
. Remove hinge securing nuts RH or LH (ground lead on the
CAUTION: Ensure that the hood cover is adequately sup- ported and that paint damage cannot occur.
. Remove hinge bolts RH or LH, noting the position of the
ground lead on the left hand side.
. To refit, carry out reversal of the above procedure, ensur- ing that the hood should be fully aligned before finally
torque tightening the fixings.
left
hand side).
I
0
Fig. 1
X300 VSM Issue 1 August 1994 42

Body Components & Trim
13.5.4 GasStrut, Renew
. Disconnect vehicle battery ground lead.
. Open the hood and fit fender protectors.
CAUTION: Ensure that the hood cover is adequately sup ported and that paint damage cannot occur.
. Release upper strut pivot retaining clip and detach the
. Repeat for the lower pivot and remove the gas strut.
To refit, carry out reversal of the above procedure.
strut from the pivot.
13.5.5 Hood
Lock RH or LH, Renew
Open the hood and disconnect the lock operating cable
from the lock.
. Remove the bolts securing the lock to the body and re- move the lock.
. To refit, carry out reversal of the above procedure. Align
the lock with the striker prior to tightening.
13.5.6 Hood Lock Control Cable RH or LH, Renew
Slacken theclamp bolt securing thecabletothe lockactua- tor.
= Disconnect the cable from the lock and from the mounting
clip.
Release the cable from the bulkhead mounting clips and
remove the tie wraps securing the cable to the pipes and
harnesses.
. Remove the cable from the remaining large tie wraps.
. Open the front door.
. Remove the underscuttle pad.
. Pull the release handle and disconnect the cable from the
release handle and bracket.
Pull the cable through the bulkhead grommet and discard.
To refit, carry out reversal of the above procedure.
13.5.7 Hood Striker Assembly, Renew
. ODen the hood, slacken the locknut and unscrew the
sthker.
. Renew any damaged components and reassemble. - . A distance of 62mm from the end of the striker to the lock-
Adjust the striker until the hood is flush with the fender.
nut may be used as an initial setting.
13.5.8
. With the hood raised: slacken the clamp bolt which se- cures the cable to the lock actuator. Repeat the procedure
for the other side.
Hood Lock Release Handle, Renew
Open the driver side door.
. Remove the underscuttle pad.
. Disconnect the inner cablesfrom the hood release handle.
. Remove the bolts securing the hood release handle to the
body, remove the cables from the handle and remove
from the vehicle.
To refit, carry out reversal of the above procedure.
X300 VSM 43 Issue 1 August 1994