battery JAGUAR XJ6 1994 2.G Manual PDF
[x] Cancel search | Manufacturer: JAGUAR, Model Year: 1994, Model line: XJ6, Model: JAGUAR XJ6 1994 2.GPages: 521, PDF Size: 17.35 MB
Page 371 of 521
15.11 MOTORS & SOLENOIDS ~
5.1 1.1 General
Description
Electrical
I# b
Fig. 1 Motors & Solenoids
-
1695
Fig. 1 shows a plan view of all motors located inside the trunk, the passenger compartment and the engine bay. The
motors drive various devices to perform certain functions such wipe / wash operations, window lift operations, seat
operations etc.
In order to carry out remove and refit operations, the annotated illustration is to be read in conjunction with the table
shown on the following page. This lists
all the motors and solenoids.
Some motors can be accessed by removing the various trims, the carpet, or carpet sections, other can be located
through carrying out
a visual inspection around the engine bay, the cab and the trunk.
To avoid any accidents such as electric shocks, always disconnect the battery negative lead from the battery negative
terminal before disconnecting any of the listed cables.
Issue 1 August 1994 30 X300 VSM
Page 377 of 521
rl Electrical
'5.12.3 Trunk Relays, General DescrptiOn
05
04
03
02
1
18
I
2-
U 37
038
Fig. 1 Trunk Relays
JW 1681
Fig.1 shows all relays located inside the trunk. To locate and renew relays, open the trunk lid, remove the wheel floor
carpet board, followed by the carpeted battery/fuse cover and the back panel carpet board.
Page 388 of 521
e Electrical Equipment
Battery
UK and Europe:
Make
.............................................................. Varta
Nominal capacity
.................................................. 72Ah
Earth polarity
...................................................... Negative
All Other Markets:
Make
.............................................................. Varta
Nominal capacity
.................................................. 92Ah
Earth polarity
...................................................... Negative
Generator
6 cyl. (3.2 Liter and 4.0 Liter normally aspirated):
Make
............................................................. Nippondenso
Type
.............................................................. L3NH
Part No. ........................................................... DBC6819
Maximum output .................................................. 120Amps
Earth polarity ...................................................... Negative
Nominal regulated voltage
..........................................
Make .............................................................
Type ..............................................................
Part No. ...........................................................
Earth polarity ......................................................
Maximum output ..................................................
Nomina I regulated voltage ..........................................
Make .............................................................
Type ..............................................................
Part No. ...........................................................
Earth polarity ......................................................
Maximum output ..................................................
6 cyl. (4.0 Liter supercharged):
VI2
14.4V at 25OC
Nippondenso
L3NH ,
LNA 1800BA
Negative
120 Amps
14,4V at 25OC
Nippondenso
L3B/H (E)
LNA
1800AA
Negative
120 Amps
0
X300 VSM
Nominal regulated voltage .......................................... 14,4V at 25OC
AI-95MY 5 Issue 1 August 1994
Page 412 of 521
used.
WARNING: FUME EXTRACTION EQUIPMENT MUST BE IN OPERATION WHEN SOLVENTS ARE USED E.G.
TRICHLOROETHANE, WHITE SPIRIT, SBPB, METHYLENE CHLORIDE, PERCHLORETHYLENE.
DO NOT SMOKE IN THE VICINITY OF VOLATILE DEGREASING AGENTS.
Adhere strictly to handling and safety instructions given on containers and labels. Keep oils and solvents away from
naked flames and other sources of ignition. Do not apply heat in an attempt to free seized nuts or fittings; as well as
causing damage to protective coatings, there is
a risk of damage from stray heat to electronic equipment and brake
lines. Do not leave tools, equipment, spilt oil etc. around or on work
area. Wear protective overalls and use barrier
cream when necessary.
0 A3.1.1 Used Engine Oils
Prolonged and repeated contact with mineral oil will result in the removal of natural oils from the skin, leading to dry- ness, irritation and dermatitis. In addition, used engine oil contains potentially harmful contaminants which may cause
skin cancer. Washing facilities and adequate means of skin protection should be provided.
A3.1.2 Health Protection Precautions
0 Avoid prolonged and repeated contact with oil; particularly used engine oils.
o Wear protective clothing, including impervious gloves where practicable
0 Do not put oily rags in pockets.
0 Avoid contaminating clothes, particularly underwear, with oil.
0 Overalls must be cleaned regularly. Discard unwashable clothing and footwear which is oil impregnated.
o First Aid treatment should be obtained immediately for open cuts or wounds.
0 Use barrier creams, applying before each work period, to enable easier removal of dirty oil / grease from the
skin.
0 Wash with soap and water to ensure that all oil is removed (skin cleaner and a nail brush will help). The use of
preparations containing lanolin will help to replace the natural skin oils which have been removed.
o Do not use petrol, kerosene, gas oil, thinners or solvents for washing skin.
0 If skin disorders develop, obtain medical advice immediately.
0 Where practicable, degrease components prior to handling.
0 Where there is a risk of fluids coming into contact with the eyes, eye protection should be worn, for example,
goggles or a face shield. An eye wash facility should be provided.
A3.1.3 Environmental Protection Precautions
A3.1 SAFETY PRECAUTIONS
Whenever possible, use a ramp or pit whilst working beneath a car, in preference to jacking. Position chocks at the
wheels as well as applying the handbrake. Never rely on a jack alone to support a car. Use axle stands, or blocks care- fully placed at the jacking points, to provide a rigid location. Checkthat any lifting equipment used has adequate capac- ity and is fully serviceable. Ensure that a suitable form of fire extinguisher is conveniently located.
When using
electrical tools and equipment, inspect the power lead for damage and check that it is properly earthed. Disconnect
the earth (grounded) terminal of the car battery. Do not disconnect any pipes of the air conditioning refrigeration sys-
tem unless you are trained and instructed to do so. A refrigerant is used which can cause blindness if allowed to come
into contact with the eyes. Ensure that adequate ventilation is provided when volatile degreasing agents are being
It is illegal to pour used oil on to the ground, down sewers or drains, or into water courses. The burning of used engine
oil in small space heaters or boilers is not recommended unless emission control equipment is fitted. Dispose of used
oil through authorized waste disposal contractors, to licensed waste disposal sites or to the waste oil reclamation trade.
If in doubt, contact the Local Authority for advice on disposal facilities.
X300 VSM 1 Issue 1 August 1994
Page 413 of 521
General Fitting Instructions
A3.2 GENERAL FITTING INSTRUCTIONS
A3.2.1
Always fit covers to protect the wings before commencing work in the engine compartment. Cover the seats and
carpets, wear clean overalls and wash hands or wear gloves before working inside the car. Avoid spilling hydraulic
fluid, anti
-freeze or battery acid on the paintwork. In the event of spillage, wash off with water immediately. Use poly- thene sheets in the boot to protect carpets. Always use the recommended service tool, or a satisfactory equivalent,
where specified. Protect temporarily exposed screw threads by replacing nuts or fitting caps.
Precautions Against Damage To The Vehicle
A3.2.2 Preparation
Before disassembly, clean the surrounding area as thoroughly as possible. When components have been removed,
blank off any exposed openings using greaseproof paper and masking tape. Immediately seal fuel, oil and hydraulic
lines when separated, using plastic caps or plugs, to prevent loss of fluid and the entry of dirt. Close the open ends
of oilways, exposed by component removal, with tapered hardwood plugs or readily visible plastic plugs. Immediately
a component is removed, place
it in a suitable container; use a separate container for each component and its asso- ciated parts. Before dismantling a component, clean it thoroughly with a recommended cleaning agent: check that the
agent will not damage any of the materials within the component. Clean the bench and obtain marking materials, la-
bels, containers and locking wire before dismantling a component.
A3.2.3 Dismantling
Observe scrupulous cleanliness when dismantling components, particularly when parts of the brake, fuel or hydraulic
system are being worked on. A particle of dirt or a fragment of cloth could cause a dangerous malfunction if trapped in these systems. Clean all tapped holes, crevices, oilways and fluid passages with compressed air.
WRNIFLG: DO NOT PERMIT COMPRESSED AIR TO ENTER AN OPEN WOUND. ALWAYS USE EVE PROTECTION
WHEN USING COMPRESSED AIR.
Ensure that any 'O'-rings used for sealing are correctly refitted or renewed if disturbed. Mark mating parts to ensure
that they are replaced as dismantled. Whenever possible use marking materials which avoid the possibilities of caus- ing distortion or the initiation of cracks, which could occur if a center punch or scriber were used. Wire together mating
parts where necessary to prevent accidental interchange (e.g roller bearing components). Tie labels on to all parts to
be renewed and to parts requiring further inspection before being passed for reassembly.
Place labelled parts and other parts for rebuild
in separate containers.
Do not discard a part which is due for renewal until it has been compared with the new part, to ensure that the correct
part has been obtained.
A3.2.4 Inspection
Before inspecting a component for wear or performing a dimensional check, ensure that it is absolutely clean; a slight
smear of grease can conceal an incipient failure. When a component is to be checked dimensionally against figures
quoted for
it, use the correct equipment (surface plates, micrometers, dial gauges etc.) in serviceable condition. The
use of makeshift equipment can be dangerous. Reject a component if its dimensions are outside the limits quoted,
or if damage is apparent. A part may be refitted if its critical dimension is exactly to the limit size and it is otherwise
satisfactory. Use Plastigauge 12 Type PG-1 for checking bearing surface clearance e.g. big end bearing shell to crank
journal. Instructions for the use of Plastigauge and a scale giving bearing clearances in steps of
0,0025 mm (0.0001
in) are supplied with the package.
0
0
0
X300 VSM Issue 1 August 1994 2
Page 431 of 521
Body Systems & Body Repair
A4.1.5 GENERAL REPAIR NOTES
The following advice should be noted before ANY repair work is carried out.
0 Disconnect the vehicle battery ground lead (disconnect the alternator where electric welding is used) and take
note of the reconnection procedures as detailed in Section 15.
0 Where structural parts are straightened or renewed, a body alignment / straightening jig must be used.
0 Where appropriate, structural sections should be straightened by cold processes. Heat, especially excessive
heat, will reduce the strength of steels.
0 Repairs may only be carried out successfully, and any warranties protected, if genuine Jaguar replacement parts
and Jaguar approved materials are used.
0 Tools, procedures and facilities must be right for the job. Do not compromise the quality of the work by using
inappropriate methods.
0 All trim and electrical components in the locality of the repair must be removed or disconnected prior to panel
removal / replacement; this is especially important where hollow sections may contain harnesses, tubes or
foam, see section
A4.3.5.
0 The welding and gas processes detailed in the following sections are the only ones recommended by Jaguar
Cars Ltd.
0 Ensure that you have read and understood the safety related procedures in this and other relevant sections.
WARNING: DO NOT WORK
IN THE VICINITY OF A LIVE AIR BAG, REMOVE IT COMPLETELY. READ WORKING PRAC- TICES AIR BAG, SECTION 15. ANY SEAT BELT WHICH HAS BEEN WORN IN AN ACCIDENT MUST BE RENEWED. PLEASE SEE SECTION
AGE LOCATIONS. 13 FOR IMPORTANT INFORMATION REGARDING 'TEAR LOOP' SEAT BELTS / BUCKLES AND ANCHOR-
CAUTION: Electric arc welding should not be used on Jaguar vehicles. The high vottages produced by this process will cause irreparable damage to the electrical control and microprocessor systems.
A4.1.5.1 Welding and Gas Processes Special Notes
Resistance spot welding, MIG welding and all gas processes may only be carried out on bare, unpainted or unplated,
metal.
The flanges of panels which are to be welded together must be clean, corrosion free and treated as appropriate,
with either weld-through primer or inter-weld sealer; use only materials and processes in accordance with the 'Body Seal-
ing and Preservation Manual' and relevant application areas in section A4.3.1.1.
See 'Zinc Coated Panels' section A4.2.
Generally, the resistance spot welding equipment used in the motor vehicle repair industry does not produce a weld
of equivalent strength to that of the manufacturer. Therefore, the expression 'single row of resistance spot welds'
means that the spots should be spaced on a pitch of
19mm to 25mm. This will usually result in more spot welds than
found in the original factory joint.
To remove resistance spot welds, a resistance spot weld cutter should be used.
If the new joint is to be MIG plug welded, the old resistance spot welds should be cut from the panel which is to be
retained and those holes used for plug welding.
Suitable holes may also be drilled or punched;
8,O mm dia for sections up to 1,6 mm, and 10,O mm dia for thicker sec- tions.
0
0
0
X300 VSM Issue 1 August 1994 4
Page 477 of 521
page e
Sub-Section Title SRO
A5.7 ............. System Testing ...................................................................... 77
A5.7.1
........... Locking (key) ....................................................................... \
17
A5.7.2 ........... Unlocking (key) .................................................................... 17
A5.7.3 ........... Locking / unlocking (key-ring transmitter) ............................................... 18
A5.7.4
........... Locking (key-ring transmitter) ......................................................... 18
A5.7.5
........... Unlocking (key-ring transmitter) ....................................................... 19
A5.7.6
........... Panic feature (key-ring transmitter only) ................................................ 19
A5.7.7
........... Centrallocking ..................................................................... 20
A5.7.8
........... Passivearming ...................................................................... 20
A5.7.9
........... Trunk release ....................................................................... \
20
A5.7.7
0 .......... Trunk valet isolate ................................................................... 20
A5.7.11
.......... Flushsillbuttons .................................................................... 20
A5.9
............. Pin-point Tests ...................................................................... 24
A5.8
............. Diagnostic
Sub-Routines ............................................................. 21
A5.9.1
........... Central locking switch ............................................................... 25
A5.9.2
........... Door ajar switches .................................................................. 26
A5.9.3
........... Door locks ........................................................................\
. 27
A5.9.4
........... Door lock actuators and switch ........................................................ 28
A5.9.5
........... Hood switch ....................................................................... \
29 e
A5.9.6 ........... Horns ........................................................................\
..... 30
A5.9.7
........... Inclinationsensor ................................................................... 31
A5.9.8
........... Intrusionsensors .................................................................... 32
A5 . 9.7 0 .......... Reader exciter coil and module ....................................................... 34
A5.9.12
.......... Sounder ........................................................................\
... 36
A5.9.14
.......... Trunk lid release switches ............................................................ 38
A5.9.15
.......... Valetswitch ........................................................................\
39
A5 . 10 ............ Inclination Sensor - Renew ...................................... 86.52.2 1 ............ 40
A5 . 12 ............ Intrusion Sensor - Renew ........................................ 86.52.20 ............ 41
A5 . 14 ............ Valet Switch - Renew ........................................... 86.52.08 ............ 41
A5.9.9
........... Key
barrel switches .................................................................. 33
A5.9.11
.......... Security active indicator .............................................................. 35
A5.9.73
.......... Trunk lid release actuator and relay .................................................... 37
A5 . 11 ............ Security and Locking Control Module (SLCM) - Renew ............... 86.52.01 ............ 40
AS
. 73 ............ Hand Transmitter Battery - Renew ................................ 86.52.28 ............ 41
A5 . 15 ............ Security Siren (12 Cyl) - Renew .................................. 86.52.03 ............ 42
A5 . 16 ............ Security Siren (6 Cyl) - Renew ................................... 86.52.03 ............ 42
A5 . 17 ............ Front Door Lock Assembly - Renew ............................... 86.25.45 ............ 43
A5 . 18 ............ Rear Door Lock Assembly - Renew ............................... 86.25.47 ............ 44
Trunk Lid Lock Actuator - Renew ................................. 86.25.49 ............ 44
Clock Module - Renew ......................................... 86.80.73 ............ 44
Reader Exciter Coil and Module - Renew ............................................... 44
e
A5 . 19 ............
A5.20 ............
A5.2 1 ............
e
X300 VSM Issue 1 August 1994 ii
Page 482 of 521
Security System
Pin No. Signal Description
01 0 / P Deadlock (front right / rear left)
02
0 / P Unlock driver's door
03
Connections to the SLCM are detailed in the following table:
9 Connector A (26-way)
Comment
switch to ground 200mA
switch to ground 200mA
05 I/P
06
0 / P
07
08 O/P
09
0 / P
10 0 / P Vehiclespeed
7600 pulses
/ mile
Inclination alarm
Intelligent sounder serial communications
Memoryseat2
Visual warning switch to ground
Secure mode status arm:
200Hz square wave f 5%
400Hz square wave f 5%
switch
to
+12V for 500ms
disarm:
duration: 64ms
0
117- I I
11 0 / P Trunk lid release relay 1 switch to ground
12
I / P Power +12V battery 1 + 12V power supply
13 O/P
Sounder+ve half of push pull network
14
0 / P Deadlock
(front left / rear right) switch to ground (200mA)
15 O/P Lock relay switch
to ground (200mA)
18
19
20 21 O/P
AlarmLED switch
to +12V (20mA)
0 / P Start inhibited coded communication
0 / P Memorv seat 1 switch
to +12V for 500ms
Connector 8 (16-way)
22
23
24
25
26 O/P
Allclose switch
to ground
0 / P
O/P Horn relay switch to ground
(200ms)
I/P Powerground OV (nominal)
OJP Sounder-ve
Interior lights
on switch
to ground for 80ms
f 5%
01
I
02
03 04
05
06
07
08
09
I I I I 15 I I / P I R.F. sianal
Intrusion
sensor
(RH) ground screen
0 / P Intrusion sensor (RH) 40kHz
I / P Intrusion sensor (RH) signal
0 / P Intrusion sensor (RH) +8V
Ground
R.F. ground
Diagnostic
IS0 K line
I. I - I 16 I I Diaanostic IS0 L line 1 diagnostic link input
10
11
12
13
14
.I
I I" 1- I
Intrusion sensor (LH) ground
0 / P Intrusion sensor (LH) 40kHz
I / P Intrusion sensor (LH) signal
0 / P Intrusion sensor (LH) +8V
Ground
Issue 1 August 1994 X300 VSM 5
84
- RESTRICTED ISSUE -
Page 499 of 521
Security System - RESTRICTED lSSUE
Fault:
Possible causes:
Remedy: Fault:
Fault:
Possible causes:
Remedy:
Fault:
Possible causes:
Remedy: Intrusion
sensing inoperative
1. Faulty sensor.
2. Harness wiring or connectors faulty.
1. Renew sensor.
2. Examine and repair or renew faulty harness.
Inclination sensing inoperative
1. Faulty sensor.
2. Harness wiring or connectors faulty.
1. Renew sensor.
2. Examine and repair or renew faulty harness.
1.
2.
3.
4.
1.
2.
3.
4.
Fuel filler cap locking / unlocking faulty
No power to actuator relay.
Wiring harness or connectors faulty
Relay faulty
Actuator faulty.
Check fuse
F1 in RH 'A' post fuse box.
Examine and repair or renew faulty harness.
Renew relay.
Renew actuator.
Pan.; feature inoperative
1. Transmitter battery inoperative.
2. Rear screen aerial cable damaged / disconnected.
1. Renew battery.
2. Identify and repair aerial fault.
Fault: Central locking switch inoperative
Possible causes:
1. Harness wiring or connectors faulty.
2. Switch faulty.
Remedy: 1.
2. Renew switch.
Examine
and repair
or renew damaged harness.
X3OO VSM Issue 1 August 1994 22
Page 517 of 521
Security System - RESTRICTED ISSUE 84
-
AS. 10 INCLINATION SENSOR - RENEW
SRO 86.52.21
. Remove the trunk floor carpet.
. Remove the trunk front liner.
. Remove the trunk seal retainer. See SRO 76.19.44, Section
. Remove the trunk side liner.
. Disconnect the inclination sensor multiplug. (1 Fig. 1).
. Undo and remove the sensor mounting bracket securing
nuts
(2 Fig. 1). Remove the sensor (3 Fig. 1) complete with
mounting bracket (4 Fig. 1).
. Displace the mounting bracket retaining tang and remove
the sensor.
. Fitting a new inclination sensor is the reverse of the re- moval procedure.
13.
AS. 11
SRO 86.52.01
. Open
the trunk and remove the battery cover.
. Disconnect the battery ground lead.
. Remove the trunk floor carpet.
9 Remove the trunk front liner.
Remove the trunk seal retainer. See SRO 76.19.44, Section
. Remove the trunk side liner.
. Undo and remove the inclination sensor securing nuts (2 Fig. 1) and displace the sensor (3 Fig. 1) to gain access to
the SLCM (1 Fig. 2).
SECURIN & L OCKlNG CONTROL MODULE
(SLCM)
- RENEW
13.
. Undo and remove the SLCM securing nuts (5 Fig. 1).
. Displace the SLCM. Identify the SLCM multi-plugs (2 Fig. 2) for subsequent reconnection. Disconnect the mult- plugs and remove the SLCM.
9 Fitting a new SLCM is the reverse of the removal pro- cedure. Makesure thatthe multi-plugs are reconnected as
removed from the old SLCM.
The
arrowson Fig. 2 showthe position ofthe mount- ing bolts and mounting holes. U:
3
I 1 J86 1882
Fig. 1
Fig.
2
Issue 1 August 1994 40 X300 VSM