JEEP XJ 1995 Service And Repair Manual

JEEP XJ 1995 Service And Repair Manual XJ 1995 JEEP JEEP https://www.carmanualsonline.info/img/16/57043/w960_57043-0.png JEEP XJ 1995 Service And Repair Manual
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Page 1791 of 2158

JEEP XJ 1995  Service And Repair Manual (8) Remove clutch pack snap ring and remove re-
tainer and clutch pack from drum (Fig. 5).
(9) Compress clutch piston return springs with tool
7538 and remove clutch piston snap ring (Fig. 6).
(10) Re

Page 1792 of 2158

JEEP XJ 1995  Service And Repair Manual (16) Measure inside diameter of clutch drum bush-
ing. Inside diameter should be no more than 53.97mm (2.1248 in.). Replace drum if bushing inside di-
ameter is greater than specified.
DIRECT CLUTCH A

Page 1793 of 2158

JEEP XJ 1995  Service And Repair Manual (8) Lubricate clutch drum thrust washer with pe-
troleum jelly and install it in drum (Fig. 3).
(9) Mount direct clutch assembly on forward clutch
assembly and check assembled height (Fig. 14).
Height

Page 1794 of 2158

JEEP XJ 1995  Service And Repair Manual FORWARD CLUTCH OVERHAUL
FORWARD CLUTCH DISASSEMBLY (FIG. 1)
(1) Check clutch piston stroke as outlined in fol-
lowing steps (2) through (7).
(2) Position overdrive support on wood blocks and
mount for

Page 1795 of 2158

JEEP XJ 1995  Service And Repair Manual Fig. 2 Positioning Drum And Support On Wood
Blocks
Fig. 3 Checking Forward Clutch Piston Stroke
Length
Fig. 4 Removing Retainer And Clutch Pack
Fig. 5 Removing Cushion Plate
JAW-4 TRANSMISSION OVERHAU

Page 1796 of 2158

JEEP XJ 1995  Service And Repair Manual (11) Remove spring compressor tool and piston re-
turn springs.
(12) Remount forward clutch drum on overdrive
support (Fig. 6).
(13) Apply compressed air through feed hole in
support to remove piston

Page 1797 of 2158

JEEP XJ 1995  Service And Repair Manual (20) Inspect clutch piston check ball (Fig. 12). Ball
should move freely within piston. Check ball seating
by applying low pressure compressed air to ball feed
hole. Ball should seat firmly and not le

Page 1798 of 2158

JEEP XJ 1995  Service And Repair Manual (6) Lubricate and install new O-rings on clutch pis-
ton and install piston in drum.
(7) Install piston return springs.
(8) Compress piston return springs with Tool 7538
and shop press and install pis

Page 1799 of 2158

JEEP XJ 1995  Service And Repair Manual FRONT PLANETARY GEAR OVERHAUL
FRONT PLANETARY DISASSEMBLY
(1) Remove ring gear from planetary gear (Fig. 1).
(2) Remove front bearing and the two races from
ring gear (FIg. 1).
(3) Remove tabbed thrus

Page 1800 of 2158

JEEP XJ 1995  Service And Repair Manual (4) Turn planetary over and install thrust race
(Fig. 3).
(5) Install front race and bearing and forward race
in ring gear (Fig. 4).
(6) Set planetary gear assembly aside for final as-
sembly.
SUN GEA
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