JEEP YJ 1995 Service And Repair Manual

SERVICE PROCEDURES
CLUSTER ASSEMBLY REMOVE/INSTALL
MAIN CLUSTER
(1) Disconnect battery negative cable.
(2) Remove 6 screws from left instrument cluster
bezel (Fig. 8).
(3) Slide bezel toward steering wheel.
(4) Remove 3 screws holding right side switch
panel (Fig. 9).
(5) Remove 3 screws holding left side switch bezel.
(6) Remove 2 screws holding cluster in place.
(7) Lift up top of cluster. Roll cluster out between
steering column and instrument panel far enough to
reach connector located behind tachometer.
(8) Disconnect cluster connector and remove clus-
ter (Fig. 10).
(9) Reverse removal procedures to install.
Fig. 8 Left Cluster Bezel Remove/Install
Fig. 9 Main Cluster Remove/Install
JINSTRUMENT PANEL AND GAUGESÐYJ 8E - 35

Fig. 10 Main Cluster
8E - 36 INSTRUMENT PANEL AND GAUGESÐYJJ

GAUGE PACKAGE CLUSTER
(1) Disconnect battery negative cable.
(2) Remove 6 screws from center instrument clus-
ter bezel (Fig. 11).
(3) Remove 6 cluster assembly mounting screws
(Fig. 12).
(4) Unplug the connector from cluster.
(5) Reverse removal procedures to install.
Fig. 11 Center Cluster Bezel Remove/Install
JINSTRUMENT PANEL AND GAUGESÐYJ 8E - 37

Fig. 12 Gauge Package Cluster
8E - 38 INSTRUMENT PANEL AND GAUGESÐYJJ

GAUGES REMOVE/INSTALL
MAIN CLUSTER
(1) Remove cluster as described in Cluster Remove/
Install.
(2) Remove 3 screws from speedometer or tachom-
eter lens (Fig. 13).
(3) Gently pry up retaining clip to release lens and
mask from cluster (Fig. 14).(4) Remove 3 screws that retain gauge from rear of
cluster housing (Fig. 15) and remove gauge.
(5) Reverse removal procedures to install.
GAUGE PACKAGE CLUSTER
(1) Remove cluster as described in Cluster Remove/
Install.
(2) Remove 2 screws from lens.
(3) Remove lens by tilting off of lower hooks (Fig.
16).
(4) Remove gauge mask.
Fig. 13 Gauge Lens - Typical
Fig. 14 Lens Retaining Clip
Fig. 15 Gauge Remove/Install
Fig. 16 Gauge Package Lens Remove
JINSTRUMENT PANEL AND GAUGESÐYJ 8E - 39

(5) Remove screws that retain gauge from rear of
cluster housing and remove gauge.
(6) Reverse removal procedures to install.
PRINTED CIRCUIT REMOVE/INSTALL
MAIN CLUSTER
(1) Remove main cluster as described in Cluster
Remove/Install.
(2) Remove gauge lenses and masks as described
in Gauges Remove/Install.
(3) Remove all attaching screws for speedometer
and tachometer from rear of cluster housing (Fig.
17).
(4) Remove 2 screws holding cluster connector re-
taining plate to housing (Fig. 18).
Fig. 17 Printed Circuit Remove/Install
Fig. 18 Printed Circuit Connector Screws
8E - 40 INSTRUMENT PANEL AND GAUGESÐYJJ

(5) To remove plate, slide it toward bottom of hous-
ing (Fig. 19).
(6) Remove all lamp holders from printed circuit.
(7) Remove printed circuit including connector.
(8) Reverse removal procedures to install.
GAUGE PACKAGE CLUSTER
(1) Remove gauge package cluster as described in
Cluster Remove/Install.
(2) Remove gauge package lens and mask as de-
scribed in Gauges Remove/Install.
(3) Remove all gauge attaching screws from rear of
cluster housing (Fig. 20).
(4) Remove screw holding the cluster connector re-
taining plate to the housing.
(5) To remove plate, slide it toward the bottom of
the housing (Fig. 21).(6) Remove all lamp holders from the printed cir-
cuit.
(7) Remove printed circuit including connector.
(8) Reverse removal procedures to install.
Fig. 20 Gauge Package Printed Circuit Remove/Install
Fig. 19 Cluster Connector Retaining Plate
Fig. 21 Cluster Connector Retaining Plate
JINSTRUMENT PANEL AND GAUGESÐYJ 8E - 41

HEADLAMP OR PANEL DIMMER SWITCH
REMOVE/INSTALL
(1) Disconnect battery negative cable.
(2) Remove 6 screws from left instrument cluster
bezel (Fig. 22).
(3) Slide bezel toward steering wheel.
(4) Apply upward force to the bezel and downward
force to the indicator panel. This will release the in-
dicator panel holding tabs (Fig. 23).
(5) Remove the bezel from the instrument panel.
(6) Remove the headlamp or panel dimmer switch
retaining screws (Fig. 24).
(7) Disconnect the headlamp/panel dimmer switch
wire harness connector.
(8) Remove the headlamp/panel dimmer switch
from the instrument panel cavity.
(9) Reverse removal procedures to install.
Fig. 22 Left Cluster Bezel Remove/Install
Fig. 23 Indicator Panel Holding Tabs
Fig. 24 Headlamp/Panel Dimmer Switch Remove/
Install
8E - 42 INSTRUMENT PANEL AND GAUGESÐYJJ

SPECIFICATIONS
MAIN CLUSTER
GAUGE PACKAGE CLUSTER
JINSTRUMENT PANEL AND GAUGESÐYJ 8E - 43