KIA CARNIVAL 2007 Workshop Manual
CARNIVAL 2007
KIA
KIA
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KIA CARNIVAL 2007 Workshop Manual
Trending: length, oil change, airbag off, alternator belt, jump cable, tire size, height adjustment
Page 881 of 1575
2007 > 2.7L V6 GASOLINE >
REMOVAL
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off
immediately with water.
1. Remove air cleaner mounting bolts (B) from the air cleaner mounting bracket and air cleaner body (A).(LHD)
2.Remove the air cleaner assembly (A) by removing the air cleaner mounting bolt (B) from the bracket.(LHD)
3.Remove the surge tank.(Refer to EM Gr.)
(RHD- GSL 3.8)
4. Disconnect the brake fluid level switch connector (A), and remove the reservoir cap (B).
[LHD]
[RHD]
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5.Remove the brake fluid from the master cylinder reservoir (C) with a syringe.
6. Disconnect the brake lines (A) from the master cylinder. To prevent spills, cover the hose joints with rags or shop
towels.
7. Remove the master cylinder mounting nuts (B) and washers.
[LHD]
[RHD]
8.Remove the master cylinder(C) from the brake booster. Be careful not to bend or damage the brake lines when
removing the master cylinder.
INSTALLATION
1.Install the master cylinder on the brake booster with 2 nuts.
2. Connect the two brake tubes and the brake fluid level sensor connector.
[LHD]
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[RHD]
3.Fill the brake reservoir with the brake fluid and bleed the brake system (Refer to 'Bleeding of brake system').
DISASSEMBLY
1.Remove the reservoir cap and drain the brake fluid into a suitable container.
2. Remove the fluid level sensor.
3. Remove the reservoir from the master cylinder, after remove mounting screw (A).
[LHD]
4.Remove the retainer ring (A) by using the snap ring pliers.
Page 884 of 1575
5.Remove the primary piston assembly (A).
6. Remove the pin (C) with the secondary piston (B) pushed completely using a screwdriver. Remove the secondary
piston assembly (B).
Do not disassemble the primary and secondary piston assembly.
INSPECTION
1.Check the master cylinder bore for rust or scratching.
2. Check the master cylinder for wear or damage. If necessary, clean or replace the cylinder.
a.If the cylinder bore is damaged, replace the master cylinder assembly.
b. Wash the contaminated parts in alcohol.
REASSEMBLY
1.Apply genuine brake fluid to the rubber parts of the cylinder kit and grommets.
2. Carefully insert the springs and pistons in the proper direction.
3. Press the piston with a screwdriver (A) and install the cylinder pin (B).
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4.Install the retainer ring (A) after installing primary piston assembly.
5.Mount two grommets.
6. Install the reservoir on the cylinder.
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Page 887 of 1575
2007 > 2.7L V6 GASOLINE >
COMPONENT
Page 888 of 1575
2007 > 2.7L V6 GASOLINE >
REMOVAL
1.Remove the brake hose clip (A).
2.Loosen the brake tube (A) nut holding the brake hose (B) nut with a wrench.
3.Remove the brake hose (B).
4. Remove the brake hose connecting bolt (A) from the caliper assembly.
INSTALLATION
1.Install the brake hose (A) connecting bolt (B) and washer (C).
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2.Tighten the brake tube (A) nut holding the brake hose (B) nut with a wrench.
3.Install the brake hose clip (A).
4.After installation, breed the air in the brake system.
Be careful not to damage the brake hose by sharp edges or tools.
INSPECTION
a.Check the brake tubes for cracks, crimps and corrosion.
b. Check the brake hoses for cracks, damaged and oil leakage.
c. Check the brake tube flare nuts for damage and oil leakage.
INSPECTION
a.Check the brake tubes for cracks, crimps and corrosion.
b. Check the brake hoses for cracks, damaged and oil leakage.
c. Check the brake tube flare nuts for damage and oil leakage.
Page 890 of 1575
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