oil LAND ROVER DISCOVERY 1995 Manual PDF

4.0 V8
9
REPAIR 28.Remove alignment tool LRT-12-090.
29.Apply a small amount of Loctite 242 to threads
and refit front cover bolts. Tighten to
22 Nm.
30.Fit sump bolts. Tighten to23 Nm.
31.Connect camshaft sensor multiplug.
32.Connect Lucar to oil pressure switch terminal.
33.Remove plugs from oil cooler pipes and cover.
34.Fit new 'O' ring seals, reconnect oil cooler pipes.
Tighten to
15 Nm.
CAUTION: Over tightening of oil cooler
pipe unions can crack front cover.
35.Refit bottom hose to water pump. Tighten clip.
36.Refit water pump pulley.
See COOLING
SYSTEM, Repair, Viscous Coupling, Fan
Blades, Pulley and Fan Cowl
37.Refit radiator assembly.See COOLING
SYSTEM, Repair, Radiator
38.Refill cooling system.See COOLING SYSTEM
V8, Adjustment, Coolant
39.Check/top-up engine oil.
40.Lower ramp.
41.Reconnect battery negative lead.

4.0 V8
13
REPAIR CRANKSHAFT REAR OIL SEAL
Service repair no - 12.21.20
Remove
1. Manual vehicles:Remove flywheel.
See
ENGINE 3.9 V8, Repair, Flywheel
2. Automatic vehicles:Remove drive plate.See
ENGINE 4.0 V8, Repair, Drive Plate -
Automatic
3.Remove oil seal from location.
CAUTION: Do not damage seal location or
running surface on crankshaft.
Refit
4.Ensure both seal location and running surface
on crankshaft are clean.
5.Ensure mating faces of flywheel and crankshaft
are clean.
6.Lubricate seal guide LRT-12-095 with clean
engine oil. Position over crankshaft boss.
7.Lubricate oil seal lip.
8.Position seal squarely. Remove guide.
9.Drift seal into location using LRT-12-091.
10. Manual vehicles:Fit flywheel.
See ENGINE 3.9
V8, Repair, Flywheel
11. Automatic vehicles:Fit drive plate.See
ENGINE 4.0 V8, Repair, Drive Plate -
Automatic

12ENGINE
2
DESCRIPTION AND OPERATION The aluminium alloy, tin coated pistons have two
compression and an oil control ring and are secured
to the connecting rods by semi-floating gudgeon pins
which are an interference fit in the small-end bush.
Gudgeon pins are offset towards the thrust side of the
pistons to reduce frictional drag.
Plain, big-end bearing shells are fitted to each
connecting rod.The internally toothed timing belt is driven from a gear
which is keyed to the crankshaft, belt tension being
controlled by a semi-automatic tensioner.
The trochoidal type oil pump is mounted on the front
of the engine and carries the crankshaft front oil seal.
Drive to the pump is via a Woodruff key inserted in the
crankshaft.

Mpi
3
DESCRIPTION AND OPERATION Lubrication
Oil is drawn from the pressed steel sump through a
strainer (1) and into the oil pump (2); excess pressure
being relieved by a pressure relief valve (3) integral
with the pump. The low oil pressure sensor (4)
registers the oil pressure in the main oil gallery on the
outflow side of the filter. Pressurised oil passes
through the full flow oil filter (5) to internal drillings in
the crankshaft where it is directed to each main
bearing and to the big end bearings via Nos. 1, 3 and
5 main bearings (6). An internal drilling in the cylinder
block directs oil, via a restrictor (7) to the cylinder
head where it passes through further internal drillings
to the hydraulic tappets and camshaft journals (8).
Gudgeon pin and small-end bush lubrication is by
splash from the big-end bearings.Crankcase ventilation
With the exception of two hoses connected from the
inlet camshaft cover to the inlet manifold and throttle
housing all crankcase ventilation is via internal voids
in the cylinder head and block. The inlet camshaft
cover carries a wire gauze flame trap located over the
breather pipe connections.

12ENGINE
4
DESCRIPTION AND OPERATION CYLINDER BLOCK COMPONENTS
1. Cylinder block
2. Knock sensor
3. Crankshaft sensor
4. Bolt - crankshaft sensor
5. Locating dowel - cylinder head
6. Bolt - connecting rod
7. Piston
8. Piston ring - top compression
9. Piston ring - 2nd compression
10. Piston ring - oil control
11. Gearbox adapter plate
12. Bearing shell - big end - upper
13. Flywheel
14. Bolt - flywheel
15. Torx screw - gearbox adapter plate
16. Blanking plate
17. Bolt - blanking plate
18. Gasket
19. Bolt - crankshaft rear oil seal housing
20. Crankshaft rear oil seal and housing
21. Bolt - coolant pump cover
22. Coolant pump cover
23. Impeller
24. Sealing rings
25. 'O' ring
26. Bolts - coolant pump
27. 'O' ring
28. Coolant pump body
29. Thrust washer halves - upper
30. Bearing shell - main bearing - upper
31. Locating dowel - oil pump
32. Locating dowel - flywheel
33. Gudgeon pin34. Crankshaft
35. Bearing shell - big end - lower
36. Bearing cap - big end
37. Nut - big end bearing cap
38. Locating dowel - main bearing cap
39. Bearing caps - main bearings
40. Bolt - main bearing cap
41. Thrust washer halves - lower
42. Bearing shell - main bearing - lower
43. Woodruff keys
44. Dipstick
45. Bolt - dipstick tube
46. Dipstick tube
47. Bolts - sump
48. Gasket - sump
49. 'O' ring
50. Oil strainer
51. Bolts - oil strainer
52. Sump
53. Washer - drain plug
54. Drain plug
55. Oil filter element
56. Crankshaft front oil seal
57. Bolts - oil pump
58. Gasket - oil pump
59. Oil pump
60. Oil pressure switch
61. Crankshaft spigot bush
62. Crankshaft spigot bearing
63. Locating dowel - coolant pump
64. Connecting rod
65. Bolts belt tensioner mounting plate
66. Belt tensioner mounting plate
67. Bolt - gearbox adapter plate

12ENGINE
6
DESCRIPTION AND OPERATION CYLINDER HEAD COMPONENTS
1. Engine oil filler cap
2. Filler cap seal
3. Screw - spark plug cover
4. Spark plug cover
5. h.t. lead plate
6. Screw - h.t. lead plate
7. Inlet camshaft cover
8. Exhaust camshaft cover
9. Bolt - exhaust camshaft cover
10. Exhaust camshaft cover gasket/baffle plate
11. Bolt - exhaust camshaft carrier
12. Exhaust camshaft carrier
13. Exhaust camshaft
14. Cylinder head bolt
15. Blanking plate
16. Bolt - blanking plate
17. Locating dowel - camshaft carrier
18. Coolant outlet elbow
19. Gasket
20. Bolt - coolant outlet elbow
21. Stud - exhaust manifold
22. Cylinder head gasket
23. Guide - exhaust valve24. Insert - exhaust valve seat
25. Exhaust valves
26. Inlet valves
27. Insert - inlet valve seat
28. Guide - inlet valve
29. Cylinder head
30. Stud - inlet manifold
31. Valve stem oil seal
32. Valve spring
33. Valve spring cap
34. Collets
35. Tappet
36. Camshaft oil seals
37. Drive pins - camshaft timing gears
38. Inlet camshaft
39. Inlet camshaft carrier
40. Bolt - inlet camshaft carrier
41. Inlet camshaft cover gasket/baffle plate
42. Bolt - inlet camshaft cover
43. Spark plug
44. Coolant temperature sensor
NOTE: Items 15,16 & 36 on current engines
replaced by an oil plug.
See Repair, Inlet -
Exhaust Camshaft Rear Oil Plug

Mpi
1
REPAIR CAMSHAFT FRONT OIL SEAL
Service repair no - 12.13.07 - Exhaust
Service repair no - 12.13.09 - Inlet
Remove
1.Disconnect battery negative lead.
2.Remove drive belt.
See SECTION 10,
Maintenance, Under Bonnet [Hood]
Maintenance
3.Remove 5 bolts, timing belt upper cover.
4.Remove timing belt upper cover.
5.Remove 5 bolts, timing belt centre cover.
6.Remove timing belt centre cover.
7.Rotate crankshaft to align camshaft gear timing
marks - 90°B.T.D.C.
8.Fit tool LRT-12-058 to lock flywheel.
9.Fit tool LRT-12-060 to lock camshaft gears.
10.Loosen camshaft belt tensioner bolt.
11.Move tensioner away from belt and tighten
tensioner bolt.
12.Remove belt from camshaft gears.

12ENGINE
2
REPAIR 13.Remove 2 bolts securing camshaft gears to
camshafts.
14.Remove tool LRT-12-060.
CAUTION: Do not rotate camshafts.
15.Remove gears noting the 'IN' and 'EXHAUST'
identifying marks.
16.Remove 5 bolts securing timing belt upper
backplate.
17.Remove belt upper backplate.
18.Remove seals using tool LRT-12-063 fit
thrustpad as shown.
Refit
1.Clean sealing area of cylinder head and
camshaft, ensure all traces of rubber are
removed - do not scrape.
2.Using tool LRT-12-064 and LRT-12-072 fit new
camshaft oil seals.
CAUTION: Ensure sealing lip of seal is not
distorted.

Mpi
3
REPAIR
For torque values.See Specifications, torque,
Torque Values
3.Fit timing belt upper backplate and tighten bolts
to the correct torque.
4.Fit camshaft gears noting the 'IN' and
'EXHAUST' identifying marks.
5.Fit, but do not tighten, camshaft gear centre
bolts.
6.Ensure timing marks are aligned.
7.Fit camshaft locking tool LRT-12-060.
8.Tighten camshaft gear bolts to the correct
torque.
9.Fit timing belt.
See Camshaft Drive Belt
10.Adjust timing belt tension.
11.Remove tool LRT-12-058 from flywheel.
12.Fit timing belt centre cover and tighten bolts to
correct torque.
13.Fit timing belt upper cover and tighten bolts to
correct torque.
14.Fit drive belt.
See SECTION 10, Maintenance,
Under Bonnet [Hood] Maintenance
15.Reconnect battery negative lead.INLET - EXHAUST CAMSHAFT REAR OIL PLUG
Remove
1.Remove cylinder head.
2.Lever out, camshaft rear oil seal plug.
Refit
1.Clean plug housing.
2.Fit new plug applying force to outer edge only.
3.Refit cylinder head.

12ENGINE
4
REPAIR CRANKSHAFT FRONT OIL SEAL
Service repair no - 12.21.14
Remove
1.Remove timing belt.
See Camshaft Drive Belt
2.Slide timing gear off crankshaft and remove
drive key.
3.Ensure bore of tool is burr free, fit and tighten
tool LRT-12-073 into crankshaft front oil seal.
4.Using thrustpad, tighten centre screw of tool to
remove oil seal.
5.Remove thrust button from crankshaft.
Refit
1.Use lint free cloth and thoroughly clean seal
recess and running surface on crankshaft. Clean
crankshaft gear and pulley.
2.Lubricate oil seal sealing surfaces with engine
oil.
3.Fit tool LRT-12-070 onto crankshaft.
4.Position new oil seal on crankshaft, drift into
place using LRT-12-069 and remove protector.
5.Fit drive key to crankshaft and slide timing gear
onto crankshaft.
6.Fit and tension timing belt.
See Camshaft
Drive Belt