belt LAND ROVER FREELANDER 2001 Owners Manual

STEERING
REPAIRS 57-11
Drive belt - K1.8
$% 57.20.02
Remove
1.Disconnect battery earth lead.
2.Turn steering on RH lock.
3.Remove 3 bolts securing RH splash shield to
body and remove shield.
4.Fit a 13 mm spanner to hexagon on belt
tensioner and rotate fully clockwise to release
tension on drive belt.
5.To hold tensioner in this position, fit a suitable
pin, not exceeding 3 mm diameter, through
centre of hexagon into tensioner backplate.
6.Remove and discard drive belt.Refit
1.Clean drive belt pulley grooves and ensure
grooves are not damaged.
2.Fit drive belt. Ensure belt is located correctly in
pulley grooves.
3.Release tension, remove retaining pin and
lower tensioner pulley onto drive belt.
4.Fit splash shield and secure with bolts.
5.Straighten steering.
6.Connect battery earth lead.

STEERING
57-12 REPAIRS
Pump - steering - KV6
$% 57.20.14
Remove
1.Disconnect battery earth lead.
2.Remove engine mounting top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
3.Loosen PAS pump pulley bolts.
4.Using a 3/8" socket bar, raise ancillary drive
belt tensioner and release drive belt from
alternator and PAS pump pulleys.
5.Position container to collect PAS fluid spillage.6.Release clip and disconnect fluid inlet hose
from PAS pump.
7.Remove banjo bolt securing fluid outlet hose to
PAS pump, release hose, remove and discard
sealing washers.
CAUTION: To prevent damage to
components, use two spanners when
loosening or tightening unions.
8.Remove bolt securing PAS outlet pipe support
bracket to cylinder head and move pipe aside.
9.Remove 3 bolts securing PAS pump pulley to
PAS pump and remove pulley.
CAUTION: Always fit plugs to open
connections to prevent contamination.

STEERING
REPAIRS 57-13
10.Remove 3 bolts securing PAS pump to
mounting bracket.
11.Remove PAS pump.Refit
1.Position PAS pump and align to mounting
bracket.
2.Fit bolts securing PAS pump to mounting
bracket and tighten to 25 Nm (18 lbf.ft).
3.Fit PAS pump pulley to PAS pump and tighten
bolts to finger tight.
4.Remove plug from fluid outlet hose.
5.Clean banjo bolt and mating faces.
6.Using new sealing washers, fit PAS outlet hose
to pump and tighten banjo bolt to 20 Nm (15
lbf.ft).
CAUTION: To prevent damage to
components, use two spanners when
loosening or tightening unions.
7.Align outlet pipe clip. Fit bolt and tighten to 22
Nm (16 lbf.ft).
8.Clean elbow on PAS pump.
9.Remove plug from fluid inlet hose, fit new clip
and connect hose to PAS pump.
10.Remove container.
11.Clean pulley 'V's and tensioner pulley running
surface.
12.Using a 3/8” square drive socket bar, raise
ancillary drive belt tensioner and fit drive belt to
pulleys.
13.Tighten PAS pump pulley bolts to 10 Nm (7.5
lbf.ft).
14.Fit engine mounting top arm.

+ ENGINE - K SERIES KV6, REPAIRS,
Arm assembly - engine mounting RH.
15.Connect battery earth lead.
16.Bleed PAS system.

+ STEERING, ADJUSTMENTS, Power
assisted steering (PAS) system - bleed.

STEERING
57-14 REPAIRS
Pump - steering - K1.8
$% 57.20.14
Remove
1.Disconnect battery earth lead.
2.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
3.Loosen PAS pump pulley bolts.
4.Remove PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
5.Position container to collect PAS fluid spillage.
6.Release clip and disconnect fluid inlet hose
from PAS pump.
CAUTION: Always fit plugs to open
connections to prevent contamination.
7.Loosen union securing fluid outlet pipe, release
outlet pipe remove and discard 'O' ring.
8.Remove 3 bolts securing PAS pump pulley to
PAS pump and remove pulley.9.Remove 5 bolts securing PAS pump to
mounting bracket.
10.Remove PAS pump.
Refit
1.Position PAS pump and align to mounting
bracket.
2.Fit bolts securing PAS pump to mounting
bracket and tighten to 25 Nm (18 lbf.ft).
3.Fit PAS pump pulley and align bolts holes.
Ensure FRONT mark is facing outwards. Fit
bolts finger tight.
4.Remove plug from fluid outlet hose.
5.Clean PAS pump and pipe union.
6.Using a new 'O' ring, align outlet pipe and
tighten union to 20 Nm (15 lbf.ft).
7.Clean elbow on PAS pump.
8.Remove plug from fluid inlet hose, fit new clip
and connect hose to PAS pump.
9.Remove container.
10.Clean pulley 'V's and tensioner pulley running
surface.
11.Fit PAS pump drive belt.

+ STEERING, REPAIRS, Drive belt -
K1.8.
12.Tighten PAS pump pulley bolts to 10 Nm (7.5
lbf.ft).
13.Connect battery earth lead.
14.Bleed PAS system.

+ STEERING, ADJUSTMENTS, Power
assisted steering (PAS) system - bleed.
M57 1069
M57 1070

STEERING
REPAIRS 57-15
Pump - steering - Td4
$% 57.20.14
Remove
1.Disconnect battery earth lead.
2.Remove hydramount.

+ ENGINE - Td4, REPAIRS,
Hydramount - engine - RH.
3.Loosen 3 PAS pump pulley bolts.
4.Remove ancillary drive belt.

+ CHARGING AND STARTING,
REPAIRS, Ancillary drive belt - Td4.
5.Raise engine on hoist.
6.Remove bolts and remove PAS pump pulley.
7.Cover alternator to prevent PAS oil
contamination.
8.Place container beneath PAS pump, release
clip and remove feed hose to pump. Allow fluid
to drain.
CAUTION: Care must be taken to ensure
that oil or fluid does not enter or
contaminate the alternator.9.Remove banjo bolt securing fluid outlet hose to
PAS pump, release hose, remove and discard
sealing washers.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
10.Remove 4 bolts and remove PAS pump.
11.Remove 5 Torx bolts securing PAS pump to
mounting brackets. Collect mounting brackets.
Refit
1.Position PAS pump to mounting brackets, fit
and tighten Torx bolts to 25 Nm (18 lbf.ft).
2.Position pump to mounting, fit bolts and tighten
M8 bolts to 25 Nm (18 lbf.ft) and M6 bolts to 10
Nm (7.5 lbf.ft).
3.Using new sealing washers, fit PAS outlet hose
to pump and tighten banjo bolt to 25 Nm (18
lbf.ft).
4.Clean PAS pump and mating faces.
5.Fit inlet hose to PAS pump and secure with new
clip.
6.Fit PAS pump pulley to PAS pump and tighten
bolts to finger tight.
7.Fit ancillary drive belt.

+ CHARGING AND STARTING,
REPAIRS, Ancillary drive belt - Td4.
8.Tighten PAS pump pulley bolts to 10 Nm (7.5
lbf.ft).
9.Fit hydramount.

+ ENGINE - Td4, REPAIRS,
Hydramount - engine - RH.
10.Connect battery earth lead.

RESTRAINT SYSTEMS
REPAIRS 75-1
RESTRAINT SYSTEMS REPAIRS
Automatic belt assembly - front - 3 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove body side rear trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
3.Remove 2 Torx bolts securing seat belt lower
mounting and remove mounting from seat belt.
4.Release seat belt retaining strap.
5.Remove cover from upper mounting.
6.Remove Torx bolt from upper mounting.
7.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
Torx bolt to 31 Nm (23 lbf.ft).
3.Fit top mounting cover.
4.Secure belt retaining strap.
5.Fit lower mounting to seat belt, position
mounting, fit and tighten Torx bolts to 40 Nm
(29 lbf.ft).
6.Fit body rear side trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
7.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
75-2 REPAIRS
Automatic belt assembly - front - 5 door
$% 76.73.13
Remove
1.Remove seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove 'B/C' post upper finisher.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
3.Release seat belt retaining strap.
4.Remove nut securing seat belt upper
anchorage to mounting.
5.Remove bolt from seat belt reel and remove
reel.Refit
NOTE: If the SRS component is to be replaced,
the bar code of the new unit must be recorded.
1.Position reel and tighten bolt to 31 Nm (23
lbf.ft).
2.Extend belt, position top mounting and tighten
nut to 31 Nm (23 lbf.ft).
3.Secure belt retaining strap.
4.Fit 'B/C' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'B/C' post - upper -
renew.
5.Fit seat base finisher.

+ SEATS, REPAIRS, Finisher - seat
base - front - each.

RESTRAINT SYSTEMS
REPAIRS 75-3
Seat belt - centre - rear
$% 76.73.20
Remove
1.Remove RH rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.
3.Remove nut and release seat belt reel.4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.
6.Release rear of cushion cover from frame.
7.Release sides and front of cushion cover from
frame.

RESTRAINT SYSTEMS
75-4 REPAIRS
8.Release cover and pad from frame.
9.Remove Torx bolt from centre seat belt anchor
and right seat belt buckle.
10.Remove seat belt and right seat belt buckle.
Refit
1.Position centre seat belt anchor and right seat
belt buckle to seat and tighten Torx bolt to 32
Nm (24 lbf.ft).
2.Fit cover and pad to frame.
3.Fit front and sides of cushion cover to frame.
4.Fit rear of cushion cover to frame.
5.Fit cushion to squab and tighten Torx bolts.
6.Fit end covers and tighten screws.
7.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
8.Fit seat belt reel cover and tighten screws.
9.Fit rear seat.

+ SEATS, REPAIRS, Rear seat - RH.
Seat belt - rear - LH
$% 76.73.23
Remove
1.Remove rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
2.Remove Torx bolt from seat belt upper
mounting.
3.Remove Torx bolt from seat belt reel and
remove reel.
Refit
1.Position reel and tighten Torx bolt to 50 Nm (37
lbf.ft).
2.Extend belt, position top mounting and tighten
Torx bolt to 32 Nm (24 lbf.ft).
3.Fit rear quarter upper trim casing.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.

RESTRAINT SYSTEMS
REPAIRS 75-5
Adjustable mounting - seat belt - 'B' pillar
$% 76.73.26
Remove
1.Release 'B/C' post upper finisher from 6 clips
and position aside.2.Remove nut from seat belt upper mounting and
remove belt bracket.
3.Remove 2 Torx bolts from adjustable mounting
and remove mounting.
Refit
1.Position mounting and tighten Torx bolts to 26
Nm (19 lbf.ft).
2.Fit upper belt bracket and tighten nut to 31 Nm
(23 lbf.ft).
3.Position 'B/C' post upper finisher and secure
with clips.